This document provides information on the production of single superphosphate (SSP) fertilizer. It discusses the raw materials used, including rock phosphate and sulfuric acid. The production process involves acidulation of rock phosphate using sulfuric acid in a den, followed by scrubbing, granulation, drying, and screening. Process flow diagrams and material balances are presented. Equipment used is also described. The document evaluates capital costs, production costs, profitability, and provides a HAZOP analysis for the feeder.
Di-ammonium phosphate (DAP) is the world’s most widely used phosphorus fertilizer. It’s made from two common constituents in the fertilizer industry, and its relatively high nutrient content and excellent physical properties make it a popular choice in farming and other industries
Manufacture of manufacturing of single superphosphate and triple superphospah...MuhammadAyyanKhan
Introduction * Different Grade of Phosphate Rock * Different Forms of Super Phosphate * Manufacturing Single Superphosphate * Advantages and Use Single Superphosphate * Granular Single Super Phosphate Process & Advantages * Conclusion * Manufacturing Triple Superphosphate * Advantages and Use Triple Superphosphate * Side Effects of using Triple Superphosphate
How to use TSP fertilizer manufacturing Proshantaroy5
Which fertilizer works for what [HD]
Which fertilizer works for what [HD]
Urea fertilizer increases the growth of stalks, stems and letters. The urea fertilizer provides dark green color to the plant. Urea is an integral part of the nitrogen leaf green granule or chlorophyll and is useful for plant proteins. TSP, DAP or phosphate accelerates the growth of the first phase of the phosphorus tree of the national fertilizer, participating in the distribution of plants in the ecosystem, helps in the formation and growth of root or roots of trees, timely flowering trees and accelerating fruit maturity. MP fertilizer or potass fertilizer is an integral part of the preparation of chlorophyll of potassium leaves, facilitating the preparation of the sugar and facilitating their physiological movement, supplementing nitrogen function, protecting the plants from insects and diseases, increases drought tolerance, strengthens the plant. Sulfur in gypsum fertilizer helps in the form of nitrogen, taking part in protein preparations, increasing oil production capacity and contributing to the formation of sulfur vitamins and co-enzyme components. Zinc sulfate helps in the preparation of zinc proteins, helps in the functioning of hormones. Boracon boron prevents distortion of fruit and helps in flowering. Thank you.
Today I came up with a fun tip. We use different types of fertilizers in agricultural land. But we do not know what a fertilizer does for crops, even trying to learn. But it is very important to know this for the production of good crops. Briefly explain what the chemical fertilizer works below.
Urea
Urea fertilizer increases the growth of stalks, stems and letters. This fertilizer gives the tree a dark green color. Its nitrogen is an integral part of the leaf's green granule or chlorophyll and helps in the production of plant proteins.
TSP
TSP, DAP or phosphate accelerates the growth of the first phase of phosphorus tree of the national fertilizer. It also participates in the distribution of plants in the ecosystem and helps in the formation and growth of roots or roots of plants. In addition, during flowering time, the flowers are decorated and accelerate the fruit maturity.
Potash
MP fertilizer is an integral part of potassium leaf chlorophyll, which facilitates the preparation of the sugar and the pathway for their physiological movement. This fertilizer supplements the effectiveness of nitrogen and protects the plants from insects and diseases. This fertilizer increases the drought tolerance of trees, strengthens the tree.
Di-ammonium phosphate (DAP) is the world’s most widely used phosphorus fertilizer. It’s made from two common constituents in the fertilizer industry, and its relatively high nutrient content and excellent physical properties make it a popular choice in farming and other industries
Manufacture of manufacturing of single superphosphate and triple superphospah...MuhammadAyyanKhan
Introduction * Different Grade of Phosphate Rock * Different Forms of Super Phosphate * Manufacturing Single Superphosphate * Advantages and Use Single Superphosphate * Granular Single Super Phosphate Process & Advantages * Conclusion * Manufacturing Triple Superphosphate * Advantages and Use Triple Superphosphate * Side Effects of using Triple Superphosphate
How to use TSP fertilizer manufacturing Proshantaroy5
Which fertilizer works for what [HD]
Which fertilizer works for what [HD]
Urea fertilizer increases the growth of stalks, stems and letters. The urea fertilizer provides dark green color to the plant. Urea is an integral part of the nitrogen leaf green granule or chlorophyll and is useful for plant proteins. TSP, DAP or phosphate accelerates the growth of the first phase of the phosphorus tree of the national fertilizer, participating in the distribution of plants in the ecosystem, helps in the formation and growth of root or roots of trees, timely flowering trees and accelerating fruit maturity. MP fertilizer or potass fertilizer is an integral part of the preparation of chlorophyll of potassium leaves, facilitating the preparation of the sugar and facilitating their physiological movement, supplementing nitrogen function, protecting the plants from insects and diseases, increases drought tolerance, strengthens the plant. Sulfur in gypsum fertilizer helps in the form of nitrogen, taking part in protein preparations, increasing oil production capacity and contributing to the formation of sulfur vitamins and co-enzyme components. Zinc sulfate helps in the preparation of zinc proteins, helps in the functioning of hormones. Boracon boron prevents distortion of fruit and helps in flowering. Thank you.
Today I came up with a fun tip. We use different types of fertilizers in agricultural land. But we do not know what a fertilizer does for crops, even trying to learn. But it is very important to know this for the production of good crops. Briefly explain what the chemical fertilizer works below.
Urea
Urea fertilizer increases the growth of stalks, stems and letters. This fertilizer gives the tree a dark green color. Its nitrogen is an integral part of the leaf's green granule or chlorophyll and helps in the production of plant proteins.
TSP
TSP, DAP or phosphate accelerates the growth of the first phase of phosphorus tree of the national fertilizer. It also participates in the distribution of plants in the ecosystem and helps in the formation and growth of roots or roots of plants. In addition, during flowering time, the flowers are decorated and accelerate the fruit maturity.
Potash
MP fertilizer is an integral part of potassium leaf chlorophyll, which facilitates the preparation of the sugar and the pathway for their physiological movement. This fertilizer supplements the effectiveness of nitrogen and protects the plants from insects and diseases. This fertilizer increases the drought tolerance of trees, strengthens the tree.
B E Project - Manufacturing of Phosphoric AcidAniket Mali
A method is disclosed for the manufacture of phosphoric acid directly from phosphate rock slurry in a reaction vessel with additional sulphuric acid to produce dehydrate calcium sulphate (gypsum). The gypsum is separated from the recovery solution via filtration and removed as a by-product. Design of equipments like reactor, sedimentation tank and evaporator is done.
This is a precise presentation on NPK fertilizers or complex fertilizers. It has detailed flowsheets with descriptions about all manufacturing processes of NPK fertilizers as well
This book covers design of high Pressure equipment and developments, Process flow diagram of different section of Ammonia, Urea and others fertilizers .Fundamentals of ammonia urea plant trouble shooting risk assessment corrosion in different vessels and remedies. This book is useful for Engineers and Sr. Managers for plant commissioning and trouble shooting and Engineering Students. This book contains about 51 tables and 144 useful diagram and chart graphics etc. Detail description of ammonia/CO2 stripping process and new developments. Design Parameters of High pressure vessel and comparison. Study of corrosion for various equipments and control. How to control corrosion by changing of equipments material.
This presentation looks at the processes used to transform phosphate rock into Monoammonium Phosphate (MAP) and Diammonium Phosphate (DAP) fertilizers.
This is my slide which was done when i was in Level 3, Semester 2. This slide is based on our Industrial tour to Triple Super Complex Limited, Patenga, Chittagong, Bangladesh.
this is one of bost beneficial slide to know the urea production this is not theoretical knowledge the training is done in nfl and the whole report is made on the basis of deep study of whole plant
B E Project - Manufacturing of Phosphoric AcidAniket Mali
A method is disclosed for the manufacture of phosphoric acid directly from phosphate rock slurry in a reaction vessel with additional sulphuric acid to produce dehydrate calcium sulphate (gypsum). The gypsum is separated from the recovery solution via filtration and removed as a by-product. Design of equipments like reactor, sedimentation tank and evaporator is done.
This is a precise presentation on NPK fertilizers or complex fertilizers. It has detailed flowsheets with descriptions about all manufacturing processes of NPK fertilizers as well
This book covers design of high Pressure equipment and developments, Process flow diagram of different section of Ammonia, Urea and others fertilizers .Fundamentals of ammonia urea plant trouble shooting risk assessment corrosion in different vessels and remedies. This book is useful for Engineers and Sr. Managers for plant commissioning and trouble shooting and Engineering Students. This book contains about 51 tables and 144 useful diagram and chart graphics etc. Detail description of ammonia/CO2 stripping process and new developments. Design Parameters of High pressure vessel and comparison. Study of corrosion for various equipments and control. How to control corrosion by changing of equipments material.
This presentation looks at the processes used to transform phosphate rock into Monoammonium Phosphate (MAP) and Diammonium Phosphate (DAP) fertilizers.
This is my slide which was done when i was in Level 3, Semester 2. This slide is based on our Industrial tour to Triple Super Complex Limited, Patenga, Chittagong, Bangladesh.
this is one of bost beneficial slide to know the urea production this is not theoretical knowledge the training is done in nfl and the whole report is made on the basis of deep study of whole plant
Proceedings available at: http://www.extension.org/67653
Anaerobic digestion of animal manure has generally been limited to wet digestion where total solids are less than 12%. This has restricted adoption of biogas production primarily to dairy and hog operations, or required substantial water usage to dilute manures with higher solids content. The DRANCO-Farm dry anaerobic digestion technology processes solid manures and other dry crop residues on a continuous basis with solids content in the digester up to 45%.
Zero Liquid Discharge For Pulp and paper industriesSooraj Garg
This Presentation contains Importance of ZLD, What is ZLD, Challenges in ZLD and a case study of a pulp and paper Industry named "Tamil Nadu Newsprint and Papers Limited, Karur Tamil Nadu"
Over the years Cooling Tower treatment involves heavy use of chemicals. Unfortunately these chemicals are not only costly, but also adds minerals in the water. This reduces Cycles Of Concentration [COC] & as a result in high blow down & more make up water demand. Using ozone operating cost is drastically reduced & blow down water quantity also reduces.
Phytorid Wastewater Treatment Technology- Decentralised & Ecosystem Based ...Nitin Kumar
Phytorid Wastewater Treatment Technology involves a constructed wetland exclusively designed for the treatment of municipal, urban, agricultural and industrial wastewater.
Presentation prepared for the course 'Sanitary Engineering' in Civil Engineering
The world of search engine optimization (SEO) is buzzing with discussions after Google confirmed that around 2,500 leaked internal documents related to its Search feature are indeed authentic. The revelation has sparked significant concerns within the SEO community. The leaked documents were initially reported by SEO experts Rand Fishkin and Mike King, igniting widespread analysis and discourse. For More Info:- https://news.arihantwebtech.com/search-disrupted-googles-leaked-documents-rock-the-seo-world/
Tata Group Dials Taiwan for Its Chipmaking Ambition in Gujarat’s DholeraAvirahi City Dholera
The Tata Group, a titan of Indian industry, is making waves with its advanced talks with Taiwanese chipmakers Powerchip Semiconductor Manufacturing Corporation (PSMC) and UMC Group. The goal? Establishing a cutting-edge semiconductor fabrication unit (fab) in Dholera, Gujarat. This isn’t just any project; it’s a potential game changer for India’s chipmaking aspirations and a boon for investors seeking promising residential projects in dholera sir.
Visit : https://www.avirahi.com/blog/tata-group-dials-taiwan-for-its-chipmaking-ambition-in-gujarats-dholera/
Premium MEAN Stack Development Solutions for Modern BusinessesSynapseIndia
Stay ahead of the curve with our premium MEAN Stack Development Solutions. Our expert developers utilize MongoDB, Express.js, AngularJS, and Node.js to create modern and responsive web applications. Trust us for cutting-edge solutions that drive your business growth and success.
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RMD24 | Retail media: hoe zet je dit in als je geen AH of Unilever bent? Heid...BBPMedia1
Grote partijen zijn al een tijdje onderweg met retail media. Ondertussen worden in dit domein ook de kansen zichtbaar voor andere spelers in de markt. Maar met die kansen ontstaan ook vragen: Zelf retail media worden of erop adverteren? In welke fase van de funnel past het en hoe integreer je het in een mediaplan? Wat is nu precies het verschil met marketplaces en Programmatic ads? In dit half uur beslechten we de dilemma's en krijg je antwoorden op wanneer het voor jou tijd is om de volgende stap te zetten.
Implicitly or explicitly all competing businesses employ a strategy to select a mix
of marketing resources. Formulating such competitive strategies fundamentally
involves recognizing relationships between elements of the marketing mix (e.g.,
price and product quality), as well as assessing competitive and market conditions
(i.e., industry structure in the language of economics).
Kseniya Leshchenko: Shared development support service model as the way to ma...Lviv Startup Club
Kseniya Leshchenko: Shared development support service model as the way to make small projects with small budgets profitable for the company (UA)
Kyiv PMDay 2024 Summer
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Unveiling the Secrets How Does Generative AI Work.pdfSam H
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Business Valuation Principles for EntrepreneursBen Wann
This insightful presentation is designed to equip entrepreneurs with the essential knowledge and tools needed to accurately value their businesses. Understanding business valuation is crucial for making informed decisions, whether you're seeking investment, planning to sell, or simply want to gauge your company's worth.
Memorandum Of Association Constitution of Company.pptseri bangash
www.seribangash.com
A Memorandum of Association (MOA) is a legal document that outlines the fundamental principles and objectives upon which a company operates. It serves as the company's charter or constitution and defines the scope of its activities. Here's a detailed note on the MOA:
Contents of Memorandum of Association:
Name Clause: This clause states the name of the company, which should end with words like "Limited" or "Ltd." for a public limited company and "Private Limited" or "Pvt. Ltd." for a private limited company.
https://seribangash.com/article-of-association-is-legal-doc-of-company/
Registered Office Clause: It specifies the location where the company's registered office is situated. This office is where all official communications and notices are sent.
Objective Clause: This clause delineates the main objectives for which the company is formed. It's important to define these objectives clearly, as the company cannot undertake activities beyond those mentioned in this clause.
www.seribangash.com
Liability Clause: It outlines the extent of liability of the company's members. In the case of companies limited by shares, the liability of members is limited to the amount unpaid on their shares. For companies limited by guarantee, members' liability is limited to the amount they undertake to contribute if the company is wound up.
https://seribangash.com/promotors-is-person-conceived-formation-company/
Capital Clause: This clause specifies the authorized capital of the company, i.e., the maximum amount of share capital the company is authorized to issue. It also mentions the division of this capital into shares and their respective nominal value.
Association Clause: It simply states that the subscribers wish to form a company and agree to become members of it, in accordance with the terms of the MOA.
Importance of Memorandum of Association:
Legal Requirement: The MOA is a legal requirement for the formation of a company. It must be filed with the Registrar of Companies during the incorporation process.
Constitutional Document: It serves as the company's constitutional document, defining its scope, powers, and limitations.
Protection of Members: It protects the interests of the company's members by clearly defining the objectives and limiting their liability.
External Communication: It provides clarity to external parties, such as investors, creditors, and regulatory authorities, regarding the company's objectives and powers.
https://seribangash.com/difference-public-and-private-company-law/
Binding Authority: The company and its members are bound by the provisions of the MOA. Any action taken beyond its scope may be considered ultra vires (beyond the powers) of the company and therefore void.
Amendment of MOA:
While the MOA lays down the company's fundamental principles, it is not entirely immutable. It can be amended, but only under specific circumstances and in compliance with legal procedures. Amendments typically require shareholder
Memorandum Of Association Constitution of Company.ppt
Project
1. PRODUCTION OF SINGLE SUPERPHOSPHATE
UNDER GUIDANCE OF: PRESENTED BY:
Dr. G.K AGARWAL ADARSH PRABHAKAR
ASST. PROFESSOR (091402)
ANKUR AGGARWAL
(091439)
2. INTRODUCTION
• Fertilizers are chemical compounds spread on or worked into soil to increase its
capacity to support plant growth. Fertilizers are food that plants need. It is one of
the three components plants need to grow the others being water and soil. Just as
human beings need different nutritional elements such as proteins, vitamins and
carbohydrates, plants need different nutrients and minerals for healthy growth.
Fertilizers supply these to the plant.
3. INDUSTRIALAPPLICATIONS
• SSP is an excellent source of three plant nutrients. The P component reacts in soil
similarly to other soluble fertilizers. The presence of both P and sulfur (S) in SSP
can be an agronomic advantage where both of these nutrients are deficient. In
agronomic studies where SSP is demonstrated to be superior to other P fertilizers,
it is usually due to the S and/or Ca that it contains.
• Powdered SSP is useful in short duration crops such as Oil Seeds, Pulses and
Vegetables.
• Granulated SSP is effective and useful in long duration crops like Sugarcane,
Wheat & Rice.
4. PRODUCT SPECIFICATIONS
S.NO PARAMETERS REQUIREMENTS,PERCENTAGE BYMASS
1
Available phosphates, min 16.0
2
Water soluble phosphate
P2O5,min
13.5
3
Calcium by weight, min 16.0
4
Free phosphate acid,asP2O5,min 4.0
5
Moisture content,min 12.0
6.
Sulphur,min 9.0
8. PHYSICAL PROPERTIES
CAS NO 7758-23-8
Molecular weight 252
Melting point/Melting range Not determined (decomposes before melting).
Boiling point/Boiling range Not determined (The substance decomposes
before boiling)
Appearance Form: Free flowing powder and Granules
Color Light brown, Grey,brownish white
Nature Acidic ,slight Hygroscopic / Caking at long
storage
Bulk density at 20°C 1000-1200 kg/m³
Relative density at 20°C 2.41 g/cm³
Decomposition temperature >200°C (Thermal decomposition on losing
wate)r
10. HANDLING AND STORAGE
Store in cool, dry, well ventilated area, away from moisture, oxidizing agents,
acids and foodstuffs. Ensure product is adequately labelled, protected from
physical damage and sealed when not in use. Do not allow to come into
contact with water, either from rain, condensation or the surface on which
stored. Bagged fertilizer should be stored under cover and out of direct
sunlight. If stored in the open do so for short periods only , and cover with a
tarpaulin. Bulk bags should not be stacked more than two high. Store away
from farm chemicals, eg insecticides, fungicides and herbicides.
11. SAFETY RELATED PROCEDURES
• General information: Do not leave affected persons unattended.
• After inhalation: Supply fresh air; consult doctor in case of complaints.
• After skin contact: Immediately wash with water and soap and rinse thoroughly.
If skin irritation continues, consult a doctor.
• After eye contact: Rinse opened eye for several minutes under running water.
Seek medical treatment.
• After swelling Rinse out mouth and then drink plenty of water.
12. CAPACITY SELECTION
• Total demand in India= 2.913 MMT/year
• Total supply in India= 3.093 MMT/year
• Consumption increased by 8% over previous year
• Production increased by 24% over previous year
• To match the supply and the demand quantities we either have to design
a plant which can equalize the two things.
• So, we will have to decide our plant capacity in between of these two
extremes
• Therefore we have decided our plant capacity as = 500 tones/day.
13. PRODUCTION
• We have been producing the single superphosphate by acidulation of
rock phosphate by sulfuric acid.
14. RAW MATERIALS AND THEIR RESOURCES
• ROCK PHOSPHATE: Rock phosphate is mined in many countries like India, China
,Israel Jordan, Syria, Morocco, Egypt, Malaysia, Indonesia and many African & American
countries. The high(30-35% P2O5) grade of natural or beneficiated phosphate rock is
ordinarily specified is suitable for the production. Since the demand is high for the P2O5
content product.
• SULPHURIC ACID: The technical grade Sulfuric acid that is 98.5% pure is suitable for
the process. Dilute sulfuric acid (62-70%H2SO4) is the only other chemical involved.
However spent sulfuric acid from other industries like textiles, Detergent and which is a
waste, can also be used along with the technical grade sulfuric acid in the plants designed
by us.
• FUEL: To dry GSSP any fuel like Furnace Oil, H.S. Diesel, LDO etc. may be used.
• FILLERS: Gypsum, Sand etc.
16. Material Balance around DEN
Component I/P(ton/day) O/P(ton/day)
Rock Phosphate 264 -
H2SO4 137.3 -
Water 109.2 -
SSP - 500
HF - 10.5
Total 510.5 510.5
17. Material balance around Scrubber
Component I/P O/P
SIF4 13.52 -
H2O 4.6 -
H2SIF6 - 12.4
SIO2 - 2.6
TOTAL 18.12 15
18. Material balance around Rotary Granulator
Component I/P O/P
SSP (Granular) 500 -
SSP (Fines) 50 -
Under size(Recycle) 50
Water 7.5 -
Total 607.5 607.5
19. Material balance around Rotary Dryer
Component I/P O/P
SSP (Granular) 607.5 -
Water(evaporation) - 57.5
Total - 550
20. Material balance around Screen
Component I/P O/P
SSP 550 500
Over size (SSP) - 25
Under size (SSP) - 25
Total 550 550
21. ENERGY BALANCE
EQUIPMENT HEAT OF REACTION
CONTINIOUS BLENDER 3662997.46 KJ
SCRUBBER 1884149.86 KJ
DEN -111218754.6 KJ
25. Economic Evaluation
List Of Equipments No. Of Equipments
Crusher 1
Ring roll mill 1
Feeder 1
Continious blender 1
Den 1
Venturi Scrubber 1
Cyclone Separator 2
Rotary Dryer 1
Rotary Cooler 1
1Capital cost Evaluation
26. Estimation of Capital Investment Cost
• Fixed Capital Investment = Plant Direct cost + Plant Indirect cost
A. Total Plant Direct cost (TPDC)
• Equipment Purchase Cost (PC) = Rs 89758788.89
• Delivered Cost (110% of PC) = Rs 98734667.78
• Installation Cost (39% of DC) = Rs 38506520.44
• Processing Piping (10% of DC) = Rs 9873466.7
• Instrumentation (26% of DC) = Rs 25671013.62
• Electrical Facilities (10% of DC) = Rs 9873466.7
• Building Cost (29% of DC) = Rs 28633053
• Yard Improvement (12% of DC) = Rs 11848160.13
• Total Plant Direct Cost = Rs 312,899,137.3
27. B. Total Plant Indirect cost (TPIC)
• Engineering and Supervision Cost (32% of DC) = Rs 31595093.69
• Construction Expenses (34% of DC) = Rs 33569787.05
• Contractor fee (19% of DC) = Rs 18759586.88
• Legal Expenses (4% of DC) = Rs 3949386.711
• Contingency (37% of DC) = Rs 36531827.08
• Total Plant Indirect cost = Rs 124,405,681.4
28. • Fixed Capital Investment = Plant Direct cost + Plant Indirect cost
= Rs 437,304,818.9
• Fixed Capital Investment(FCI) = Working Capital (20% of Total
Capital Investment) = 0.2 * (TCI)
• Total Capital Investment (TCI) = Fixed Capital Investment + Working
Capital
• TCI = Rs 546,631,023.6
29. Estimation Of Total Production Cost
• The Total Production Cost (Y)
• TPC = Manufacturing Cost + General Expenses
• Manufacturing Cost
• Raw Material Cost
• Rock Phosphate = Rs 799,365.6
• Sulphuric Acid = Rs 1,055,762.1
• Total Raw Material Cost = Rs 1,855,127.7
• Operating Labour (22% of Y) = Rs 49,673,158.73
• Direct Supervision and Clerical Labour (10% of Y) = Rs 22578708.51
• Maintenance and Repair Cost (7% of FCI) = Rs 30,611,337.32
• Operating Supplies (15% of Maintenance Cost) = Rs 4,591,700.598
• Utilities (10% of Y) = Rs 22,578,708.51
• Patents and Royalties (4% of Y) = Rs 9,031,483.404
• Laboratory Charges (12% of Operating labour) = Rs 5,960,779.048
30. • Total Direct Production Cost = Rs 146,881,003.3
• Fixed Charges
• Depreciation (10 % of Equipment Cost) = Rs 8,975,878.889
• Building Cost (assuming 15 yrs life) = Rs 85,540
• Local Taxes (2% of FCI) = Rs 8,746,096.378
• Property Insurance (1% TCI) =Rs546,631.026
• Financing (10% of TCI/2 ) =Rs27,331,551.18
• Total Fixed Charges = Rs 45,685,697.47
• Plant Overhead Cost (10% of TPC)= Rs 22,578,708.51
• Manufacturing Cost = Fixed Charges + Plant Overhead cost + Direct Production Cost
Manufacturing Cost = Rs 215,145,409.3
31. • General Expenses
• Administration Rate (3% of TPC) = Rs 773,612.553
• Distribution and Marketing Cost (10% of TPC) = Rs 22,578,708.51
• R & D Cost (5% of TPC) = Rs 11,289,354.26
• Total General Expenses = Rs 10,641,675.8
• TPC = Manufacturing Cost + General Expenses
= Rs 225787085.1
• Single Super Phosphate Price per Ton = Rs 3400
• Total Sales = Rs 510,000,000
• Gross Earning = Total Sales – Total Production Cost
= Rs 284212914.9
32. Profitability analysis
• Profit before Tax = Revenue – Total Production Cost
= Rs 284212914.9
• Profit after Tax = (1 - 0.35) * Profit before Tax
= Rs 127895811.7
• Rate of Return = (Profit after tax/FCI) * 100
= 29 %
• Payback Period = Total Investment / Annual Cash Flow
= 2 years 3 months
33. HAZOP For Feeder
• The HAZOP process is based on the principle that a team approach to hazard analysis
will identify more problems than when individuals working separately combine results.
• Here in feeder we are using Rock phosphate and suphuric acid and only thing that
• we have to care about is the acid.
Specific Parameters
• Flow – Flow rate is mentioned and If flow rate is not that much it will affect the
• quality of the product.
• Temperature – Here the permissible temperature is 200 degrees and reaction does
• does not reach at this temperature.
• Pressure - Pressure has no role in this process.
• Level –Level is controlled by level controller, if level is increased
• Corrosion - It is noted down and change is done when it is needed.
• Contamination-If a contamination occurs, we have to restart the process again.
34. REFERENCES• WEBSITES
• Anonymous,SSP (Single Super phosphate Plant),At http://fertilizerplants.in/single-super-phosphate-plant.htmlon 17/08/2012
•
• Fertilizer Pricing (Govt. of India),Advantages of SSP Fertilizer, At http://www.fert.gov.in/fertilizersubsidy/ssp_ucs.aspon 14/09/2012
•
• DMCC Ltd. ,Specifications of SSP At http://www.dmcc.com/ssp.htmlon 08/10/2011
•
• Mega Tech International Private Limited,Venturi for SSP,Den for SSP,Athttp://www.cement-plant.com/single-super-phosphate-tsp-plants.html on 13/03/2011
•
• Economic scenario,Production and consumption of different states,Major companies producing SSP , Major countries producing all over the world ,At
http://www.jubilantindustries.com/ramban-ssp.html on 7/10/2010
•
• Anonymous,Physicalandchemicalproperties,Atwww.chemyq.com/En/xz/xz13/124636bbkaj.htm on 12/10/2009
•
• Anonymous,Process description of SSP,At fertilizerplants.in/single-super-phosphate-plant.html on 23/12/2010
•
• Anonymous,Specific heat value and heat of formation for SiF4,At encyclopedia.airliquide.com/Encyclopedia.asp?GasID=62 on 21/05/2005
•
• Anonymous,Specific heat value and heat of formation for H2SiF6 , At www.nist.gov/data/PDFfiles/jpcrd597.pdf on 12/3/2007
•
• Anonymous,Specific heat value and heat of formation for SIO2,At mmc.org/ftp/material/silicon-dioxide.html on 15/04/2003
•
• Anonymous,Specific heat value and heat of formation for SiO2,At inmmc.org/ftp/material/silicon-dioxide.html on 16/6/2011
•
• 12 .http://www.matche.com/EquipCost/Index.htm as on 12/7/2007,anonymous
• 13.http://www.thehindubusinessline.in/bline/2008/04/12/stories/200804125054110 0.htm as on 11/4/2013 ,anonymous
• 14 http://www.sulphuric-acid.com/sulphuric-acid-on-the-web/Market-Info.htm, as on 12/3/2013, anonymous
• 15. http://www.mongabay.com/commodities/prices/phosphate_rock.php, as on 13/2/2013, anonymous
35. • Anonymous,Specific heat value and heat of formation for SiF4,At
encyclopedia.airliquide.com/Encyclopedia.asp?GasID=62 on 21/05/2005
• Anonymous,Specific heat value and heat of formation for H2SiF6 , At
www.nist.gov/data/PDFfiles/jpcrd597.pdf on 12/3/2007
• Anonymous,Specific heat value and heat of formation for SIO2,At
mmc.org/ftp/material/silicon-dioxide.html on 15/04/2003
• Anonymous,Specific heat value and heat of formation for SiO2,At
inmmc.org/ftp/material/silicon-dioxide.html on 16/6/2011
. .http://www.matche.com/EquipCost/Index.htm as on 12/7/2007,anonymous
• .http://www.thehindubusinessline.in/bline/2008/04/12/stories/20080412505411
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on 12/3/2013, anonymous
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