Fuse
Simplified SPICE Behavioral Model



       All Rights Reserved Copyright (C) Bee Technologies Corporation 2011   1
Contents
1.Benefit of the Model
2.Model Feature
3.Parameter Settings
4.Fuse Specification (Example)
5.Fusing Time vs. DC Current
6.Fusing Time vs. Current Pattern
7.Specific Fuse Model

Simulation Index



             All Rights Reserved Copyright (C) Bee Technologies Corporation 2011   2
1. Benefit of the Model

• Easily create your own fuse models by setting a few
  parameters, that’s usually provided by the
  manufacturer’s datasheet.

• Enables circuit designer to safely test and optimize their
  circuit protection design, and to predict component and
  circuit stress under extreme conditions (e.g. at the fuse
  blow).

• The model is optimized to reduce the convergence error.



               All Rights Reserved Copyright (C) Bee Technologies Corporation 2011   3
2. Model Feature
The model accounts for:                                                          10

     • Current Rating

     • Fuse Factor                                                                1




                                                           Fusing Time (Sec.)
     • Internal Resistance
                                                                                 0.1
     • Normal Melting   I2t
Enable the model to simulate fusing time
(blow time) as a function of I2t.                                               0.01




The model can be used for testing the                                     0.001
blow time for the different current pattern.                                           0.1        1               10           100
                                                                                                  Fusing Current (A)

A one-shot switch, once fuse is opened it
cannot be closed.                                                               Fig.1 Fusing Time vs. Fusing Current Characteristic




                        All Rights Reserved Copyright (C) Bee Technologies Corporation 2011                                      4
3. Parameter Settings
•      From the fuse specification, the model is characterized by setting parameters Irate, FF,
       Rint and I2t.

                                                              Model Parameters:
            U1                                                Irate = the current rating of fuse [A]

                                                              FF       = Fusing Factor, the ratio of the
                                                                         minimum fusing current (the current
            FUSE                                                         that fuse start to heat up) to Irate.
                                                                         (e.g. Irate =400mA and the minimum
            IRATE = 400m                                                 fusing current is 620mA then FF =
            FF = 1.55                                                    620m/400m = 1.55)

            RINT = 650m                                       Rint = internal resistance of fuse
            I2T = 0.024
                                                              I2t      = Normal Melting value [A2, seconds]
    Fig.2 Fuse model with default parameters



                              All Rights Reserved Copyright (C) Bee Technologies Corporation 2011             5
4. Fuse Specification (Example)
                                                                                     10
            Current      Internal          I2t   (A2,                                                 the minimum fusing current
 Part No.   Rating       R. max.          seconds                                                     is 620mA, FF = 20m/400m
                                                                                                      = 1.55
             (mA)         (m)               )                                        1




                                                               Fusing Time (Sec.)
CCF1N0.4        400             650           0.024
                                                                                     0.1
                              U1

                                                                                    0.01
                              FUSE
                              IRATE = 400m
                              FF = 1.55                                       0.001
                              RINT = 650m                                                  0.1    1                10              100

                              I2T = 0.024                                                        Fusing Current (A)




Fig.3 Shows the complete setting of fuse model parameters by using data from the
datasheet of CCF1N0.4 provided by KOA Speer Electronics, Inc.


                      All Rights Reserved Copyright (C) Bee Technologies Corporation 2011                                                6
5. Fusing Time vs. DC Current
Simulation Result                                                                 Simulation Circuit

      10A
                                                                                        PARAMETERS:
            (960.962u,5.0000)                                                           dc_current = 1
                                                                                                                                sense
                                                                                                                 U1

             tF = 960.962usec. at IF = 5A                                                                        FUSE
                                                                                             I1                  IRATE = 400m
                      (6.0051m,2.0000)                                                       I1 = 0              FF = 1.55                  RL
                                                                                             I2 = {dc_current}   RINT = 650m                1
                                tF = 6.0051msec. at IF = 2A                                                      I2T = 0.024
                                                                                             T1 = 0
                                 (24.013m,1.0000)                                            T2 = 100n

     1.0A

                                       tF = 24.013msec. at IF = 1A                       0                                              0


                                                                                        *Analysis directives:
                                                                                        .TRAN 0 1s 500u 100u
                                                                                        .STEP PARAM dc_current LIST 1, 2, 5



    100mA
             1.0ms              10ms              100ms          1.0s
                 I(sense)
                                        Time


•      The simulation result shows the fusing times, tF, (the time that fuse blows) at
       the different fuse currents, IF .


                                         All Rights Reserved Copyright (C) Bee Technologies Corporation 2011                                     7
5. Fusing Time vs. DC Current
Comparison Graph
                        10
                                                                                                          Measurement
                                                                                                          Simulation


                         1
 Fusing Time (Sec.)




                        0.1




                       0.01




                      0.001
                              0.1                      1                                     10                         100

                                                                 Fusing Current



        Graph shows the comparison result between the simulation result vs. the
        measurement data. The fusing current error (average from 0.001-10 sec.) = 4.9%


                                    All Rights Reserved Copyright (C) Bee Technologies Corporation 2011                       8
6 Fusing Time vs. Current Pattern
Simulation Result                                                                Simulation Circuit
     2.0A
                                                                                                                        sense1
                                                                                                         U1

     1.5A                          tF = 149.796msec. for triangle wave
                                                                                                         FUSE
                                                                                           I1            IRATE = 400m
                                                (149.796m,959.222m)                        IOFF = 0      FF = 1.55                   RL1
                                                                                                         RINT = 650m                 1
     1.0A                                                                                  FREQ = 50
                                                                                                         I2T = 0.024
                                                                                           IAMPL = 1
                                                                                           PHASE = -90
                                                                                       0                                         0
     0.5A

                                                                                                                        sense2
                                                                                                         U2
       0A
                                                                                                         FUSE
                                                                                           I2            IRATE = 400m
    -0.5A                                                                                  TD = 0        FF = 1.55                   RL2
                                                                                           TF = 10m      RINT = 650m                 1
                                                                                                         I2T = 0.024
                                                                                           PW = 0
    -1.0A                                                                                  PER = 20m
                                                                                       0   I1 = -1                               0
                                                                                           I2 = 1
                          (59.503m,-987.814m)                                              TR = 10m
    -1.5A
                  tF = 59.503msec. for sine wave
    -2.0A                                                                             .TRAN 0 0.2s 0 100u
            0s    20ms 40ms 60ms 80ms 100ms        140ms      180ms
                 I(sense1)  I(sense2)
                                       Time



•      The simulation result shows the fusing times, tF, (the time that fuse blows)
       for the same peak current but different in current patterns(waveforms).


                                        All Rights Reserved Copyright (C) Bee Technologies Corporation 2011                                9
7. Specific Fuse Model
                                                       Comparison Graph
                                                                             10
                                                                                                           Measurement
                                                                                                           Simulation

           U1                                                                 1
                                                                                                     Error reduce
                                                                                                       to 0.4%




                                                       Fusing Time (Sec.)
           CCF1N0_4                                                          0.1




 Model of fuse part number                                                  0.01

CCF10.4, all parameters and
  function are already set
                                                                       0.001
                                                                                   0.1   1            10             100

                                                                                         Fusing Current


If the most accurate result is required, we could provide the specific model that
optimized for each part number of fuse. The fusing current error (average from 0.001-
10 sec.) will reduce from 4.9% (simplified model) to 0.4% (specific fuse model)

                    All Rights Reserved Copyright (C) Bee Technologies Corporation 2011                                  10
Simulation Index

Simulations                                                                              Folder name
1. Fusing Time vs. DC Current.................................. DC
2. Fusing Time vs. Current Pattern............................ Pattern




                   All Rights Reserved Copyright (C) Bee Technologies Corporation 2011                 11

Simple model of Fuse(PSpice)

  • 1.
    Fuse Simplified SPICE BehavioralModel All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 1
  • 2.
    Contents 1.Benefit of theModel 2.Model Feature 3.Parameter Settings 4.Fuse Specification (Example) 5.Fusing Time vs. DC Current 6.Fusing Time vs. Current Pattern 7.Specific Fuse Model Simulation Index All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 2
  • 3.
    1. Benefit ofthe Model • Easily create your own fuse models by setting a few parameters, that’s usually provided by the manufacturer’s datasheet. • Enables circuit designer to safely test and optimize their circuit protection design, and to predict component and circuit stress under extreme conditions (e.g. at the fuse blow). • The model is optimized to reduce the convergence error. All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 3
  • 4.
    2. Model Feature Themodel accounts for: 10 • Current Rating • Fuse Factor 1 Fusing Time (Sec.) • Internal Resistance 0.1 • Normal Melting I2t Enable the model to simulate fusing time (blow time) as a function of I2t. 0.01 The model can be used for testing the 0.001 blow time for the different current pattern. 0.1 1 10 100 Fusing Current (A) A one-shot switch, once fuse is opened it cannot be closed. Fig.1 Fusing Time vs. Fusing Current Characteristic All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 4
  • 5.
    3. Parameter Settings • From the fuse specification, the model is characterized by setting parameters Irate, FF, Rint and I2t. Model Parameters: U1 Irate = the current rating of fuse [A] FF = Fusing Factor, the ratio of the minimum fusing current (the current FUSE that fuse start to heat up) to Irate. (e.g. Irate =400mA and the minimum IRATE = 400m fusing current is 620mA then FF = FF = 1.55 620m/400m = 1.55) RINT = 650m Rint = internal resistance of fuse I2T = 0.024 I2t = Normal Melting value [A2, seconds] Fig.2 Fuse model with default parameters All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 5
  • 6.
    4. Fuse Specification(Example) 10 Current Internal I2t (A2, the minimum fusing current Part No. Rating R. max. seconds is 620mA, FF = 20m/400m = 1.55 (mA) (m) ) 1 Fusing Time (Sec.) CCF1N0.4 400 650 0.024 0.1 U1 0.01 FUSE IRATE = 400m FF = 1.55 0.001 RINT = 650m 0.1 1 10 100 I2T = 0.024 Fusing Current (A) Fig.3 Shows the complete setting of fuse model parameters by using data from the datasheet of CCF1N0.4 provided by KOA Speer Electronics, Inc. All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 6
  • 7.
    5. Fusing Timevs. DC Current Simulation Result Simulation Circuit 10A PARAMETERS: (960.962u,5.0000) dc_current = 1 sense U1 tF = 960.962usec. at IF = 5A FUSE I1 IRATE = 400m (6.0051m,2.0000) I1 = 0 FF = 1.55 RL I2 = {dc_current} RINT = 650m 1 tF = 6.0051msec. at IF = 2A I2T = 0.024 T1 = 0 (24.013m,1.0000) T2 = 100n 1.0A tF = 24.013msec. at IF = 1A 0 0 *Analysis directives: .TRAN 0 1s 500u 100u .STEP PARAM dc_current LIST 1, 2, 5 100mA 1.0ms 10ms 100ms 1.0s I(sense) Time • The simulation result shows the fusing times, tF, (the time that fuse blows) at the different fuse currents, IF . All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 7
  • 8.
    5. Fusing Timevs. DC Current Comparison Graph 10 Measurement Simulation 1 Fusing Time (Sec.) 0.1 0.01 0.001 0.1 1 10 100 Fusing Current Graph shows the comparison result between the simulation result vs. the measurement data. The fusing current error (average from 0.001-10 sec.) = 4.9% All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 8
  • 9.
    6 Fusing Timevs. Current Pattern Simulation Result Simulation Circuit 2.0A sense1 U1 1.5A tF = 149.796msec. for triangle wave FUSE I1 IRATE = 400m (149.796m,959.222m) IOFF = 0 FF = 1.55 RL1 RINT = 650m 1 1.0A FREQ = 50 I2T = 0.024 IAMPL = 1 PHASE = -90 0 0 0.5A sense2 U2 0A FUSE I2 IRATE = 400m -0.5A TD = 0 FF = 1.55 RL2 TF = 10m RINT = 650m 1 I2T = 0.024 PW = 0 -1.0A PER = 20m 0 I1 = -1 0 I2 = 1 (59.503m,-987.814m) TR = 10m -1.5A tF = 59.503msec. for sine wave -2.0A .TRAN 0 0.2s 0 100u 0s 20ms 40ms 60ms 80ms 100ms 140ms 180ms I(sense1) I(sense2) Time • The simulation result shows the fusing times, tF, (the time that fuse blows) for the same peak current but different in current patterns(waveforms). All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 9
  • 10.
    7. Specific FuseModel Comparison Graph 10 Measurement Simulation U1 1 Error reduce to 0.4% Fusing Time (Sec.) CCF1N0_4 0.1 Model of fuse part number 0.01 CCF10.4, all parameters and function are already set 0.001 0.1 1 10 100 Fusing Current If the most accurate result is required, we could provide the specific model that optimized for each part number of fuse. The fusing current error (average from 0.001- 10 sec.) will reduce from 4.9% (simplified model) to 0.4% (specific fuse model) All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 10
  • 11.
    Simulation Index Simulations Folder name 1. Fusing Time vs. DC Current.................................. DC 2. Fusing Time vs. Current Pattern............................ Pattern All Rights Reserved Copyright (C) Bee Technologies Corporation 2011 11