SEMINAR TOPIC
JUTE AS PACKAGINGMATERIAL
About Packaging Textiles
 Packaging textiles comprise of numerous flexible packing
material made of textile used for packaging a variety of
commodities for:
1. Industrial
2. Agricultural,
3. Consumer and
4. Other goods.
Packaging material:
 There are several textile material used for packaging:
1. Cotton
2. Burlap
3. BOPP
4. Cartage
5. Kenaf
6. Sisal
7. Wood
8. Cellulosic
9. Polypropylene
10. Polyethylene
11. JUTE
12. Coated films
13. Laminated films
14. Coextruded films
15. Metal
16. Glass
FOCUSING ON NATURAL TEXTILE MATERIAL
 Flexible intermediate bulk
containers
 Food grade jute bags Indian raffia industry
 Jute hessian  Jute sacks  Leno bags
 Nonwoven Bags  Nonwoven packaging
fabric
 Other Pack tech
Applications
 Tea bags  Wrapping fabrics
 Twine NON-WOVEN
 
Chemical Composition of Jute Fiber
 Cellulose → 65.2%
 Hemi-cellulose → 22.2%
 Lignin → 12.5%
 Water Soluble matter → 1.5%
 Fat and Wax → 0.6%
 Physical Properties of Jute fibres
 The major physical properties of jute fibre briefly
presented in the following table.
 Table: Physical Properties of jute fibre
(Macro & Micro Structure)
Ultimate Cell Length (L) Average 2.50 mm
Range 0.8 – 6.0 mm
Ultimate Cell Breadth
(B)
Average 18 µm
Range 10 – 25 µm
L / B Ratio Average 110
Fibre Fineness 1.3 – 4.0 tex
Fibre Length ( after
Carding )
2 – 50 cm
Density True 1.46 g / cc
Apparent 1.10 – 1.34 g / cc
Bulk Density 0.4 – 0.5 g / cc
Degree of Crystallinity ( X-
ray )
55 – 60 %
Moisture Absorption
Moisture Regain at 65% RH 13.8 %
– at 100% RH 36.0 %
Transverse Swelling in
water
Diameter-wise 20%
Cross-sectional area-wise 45%
Water holding Capacity 500 %
Thermal Properties
Specific Heat 1.36 x 103 J kg-1 K-1
Thermal Conductivity
427.3 mW m-1 K-1
Heat of Combustion 17.5 J / g
Ignition Temperature 193 o C
Heat of Wetting
18.2calories
Chemical Properties of Jute Fibre
 The chemical composition of jute fibres and sticks
are given in the following tables
 Table: Chemical composition of jute fibre
Constituents
(in % of Bone Dry Weight of the
Fibre)
Jute
C. capsularis C. olitorius
Alphacellulose 60.0 – 63.0 58.0 - 59.0
Hemicellulose 21.0 – 24.0 22.0 – 25.0
Lignin 12.0 – 13.0 13.0 – 14.0
Fats & Waxes 0.4 – 1.0 0.4 – 0.9
Pectin 0.2 – 1.5 0.2 – 0.5
Proteins / Nitrogenous matter, etc. 0.80 – 1.9 0.8 – 1.6
Ash 0.7 – 1.2 0.5 – 1.2

Table: Chemical composition of jute sticks
Constituents Jute Stick (in % of Bone Dry Weight of
the Fibre)
Alphacellulose 40.8-47.5
Hemicellulose 23.0-23.6
Acetyl Content 3.6-4.7
Lignin 22.2-23.5
Fats & Waxes 1.7-2.4
Pectin 0.5-0.7
Ash 0.6-0.8
TEXTILE SOURCE
JUTE
Jute is a long, soft, shiny vegetable fibre that can be spun into
coarse, strong threads. It is produced from plants in the
genus Corchorus, which was once classified with the
family Tiliaceae, more recently with Malvaceae, and has now
been reclassified as belonging to the family Sparrmanniaceae.
The primary source of the fibre is Corchorus olitorius, but it is
considered inferior to Corchorus capsularis."Jute" is the name
of the plant or fiber that is used to makeburlap, Hessian or
gunny cloth.
The word 'jute' is probably coined from the word jhuta or
jota, an Oriya word.
Jute is one of the most affordable natural fibers and is second
only to cotton in amount produced and variety of uses of
vegetable fibers. Jute fibers are composed primarily of the plant
materials cellulose and lignin. It falls into the bast fibre category
(fiber collected from bast, the phloem of the plant, sometimes
called the "skin") along with kenaf, industrial
hemp, flax (linen), ramie, etc. The industrial term for jute fiber
is raw jute. The fibers are off-white to brown, and 1–4 metres
(3–13 feet) long. Jute is also called the golden fiber for its color
and high cash value.
Jute basically comes from two plants
1. White jute
2. Tossa jute
it comprises of primarily plant materials namely cellulose and lignin
Cultivation
Main article: Jute cultivation
Jute plants (Corchorus olitorius andCorchorus capsularis)
Jute needs a plain alluvial soil and standing water. The suitable
climate for growing jute (warm and wet) is offered by
the monsoon climate, during the monsoon season.
Temperatures from 20˚C to 40˚C and relative humidity of 70%–
80% are favourable for successful cultivation. Jute requires 5–
8 cm of rainfall weekly, and more during the sowing time. Soft
water is necessary for the jute production.
1-White jute (Corchorus capsularis)
Historical documents (including Ain-e-Akbari by Abul Fazal in
1590) state that the poor villagers of India used to wear clothes
made of jute. Simple handlooms and hand spinning wheels
were used by the weavers, who used to spin cotton yarns as
well. History also suggests that Indians, especiallyBengalis,
used ropes and twines made of white jute from ancient times
for household and other uses. It is highly functional in carrying
grains or other agricultural products.
2-Tossa jute (Corchorus olitorius)[edit]
Tossa jute (Corchorus olitorius) is a variety thought to be native
to India, and is also the world's top producer. It is grown for
both fibre and culinary purposes. It is used as a herb in Middle
Eastern and African countries, where the leaves are used as an
ingredient in a mucilaginous potherb called "molokhiya, of
uncertain etymology). It is very popular in some Arab countries
such as Egypt, Jordan, and Syria as a soup-based dish,
sometimes with meat over rice or lentils. The Book of Job, in
the King James translation of the Hebrew
Bible "salty", mentions this vegetable potherb as "mallow".
Giving rise to the term Jew's Mallow It is high
in protein, vitamin C, beta-carotene, calcium, and iron.
Production
Main article: Jute trade
Jute is a rain-fed crop with little need for fertilizer or pesticides,
in contrast to cotton's heavy requirements. Production is
concentrated mostly in India's states of Assam, Bihar,
and West Bengal, and Bangladesh. The jute fiber comes from
the stem and ribbon (outer skin) of the jute plant. The fibers are
first extracted by retting. The retting process consists of
bundling jute stems together and immersing them in slow
running water. There are two types of retting: stem and ribbon.
After the retting process, stripping begins; women and children
usually do this job. In the stripping process, non-fibrous matter
is scraped off, then the workers dig in and grab the fibers from
within the jute stem. India is the world's largest producer of
jute, but imported approximately 162,000 tonnes of raw fiber
and 175,000 tonnes of jute products in 2011. India, Pakistan,
and China import significant quantities of jute fiber and products
from Bangladesh, as does the United Kingdom, Japan, United
States, France, Spain, Ivory Coast, Germany and Brazil.
Top ten jute producers — 2011[11]
Country Production (Tonnes)
India 1,924,326
Bangladesh 1,523,315
People's Republic of China 43,500
Uzbekistan 18,930
Nepal 14,418
Vietnam 8,304
Myanmar 2,508
Zimbabwe 2,298
Thailand 2,184
Egypt 2,100
World 3,583,235
Uses
Making twine, rope, and making matting are among its uses.
Together with the sugar can be used to build aeroplane
panels. [13]
Jute is in great demand due to its cheapness, softness, length,
lustre and uniformity of its fibre. It is also called the 'Golden
fibre' due to its versatile nature.It is called the 'brown paper bag'
as it is also used to store rice, wheat, grains, etc.
Jute products
Hessian Cloth Jute Twine Coco
Fibre Raw Jute
Jute Fibers Jute Matting Jute
Webbing Jute Handicraft
Coir Pith Briquette Jute Hessian
Jute Basket Jute Rolls
Jute Ornaments Jute Felt Jute Mesh
Jute Box
Jute Carpet Backing Cloth Jute Ribbon
Jute Netting
Jute Tray
Jute Garments Jute Blind Jute
Sheets Coir Yarn Bales
Non Woven Jute Felt Twisted Jute Cord
Coir Bags Jute Doll
jute roap
JUTE IN PACKAGING
JUTE SACK
Jute sack bags are in great demand these days. These bags are woven wholly from
simple jute fabrics and basically used to pack cement , sugar and other agro based bulky
items. Bags capacity ranges from 25 - 100 Kgms . For the storage of agro -based
product , special hydrocarbon free bags are available . These product can be kept for
longer period in these special hydrocarbon free bags.
STANDARD :
B'TWILL JUTE BAGS (FOOD GRADE & NORMAL)
SIZE: 44"x26.5"
STRIPES: 3 BLUE STRIPES.
WEIGHT: 2.25 LBS
90/95 Kgs capacity bags for Rice, wheat, other grains, pulses etc.
and Heavy bags for Grain and Cement packing
These bags can be tailored as per customer's specification
WHY & WHY JUTE?????
2-JUTE BAG
Why JUTE bag, not POLYTHENE bag????
Why NOT PAPER bags??
1-Manufacturing process of paper results in plenty of left over waste
2-Environmental damage
3-They are meant for Short term usage
JUTE BAGS IN PACKAGING
Wine packaging (LATEST)
Gift packaging (OLD)
3-JUTE NON-WOVEN
Nonwoven fabric is a fabric-like material made from long fibers, bonded together by chemical,
mechanical, heat or solvent treatment.
Jute non-wovens can be produced in a variety of forms with properties varying in wide ranges.
Some of the important advantages of jute non-wovens are:
Stiffness
Higher frictional properties
Coarseness
Easy rot / biodegradability
Higher moisture absorption characteristics
Jute non-woven products are being used in the automobile and foot wear industries.
Non-woven products are also used as INSULATION material.
Jute felt is value added product made from jute waste.
Jute felts have good prospects for being used in insulation, acoustics and air-conditioning works. These may
underlay of carpets, cushions and mats.
Applications
Jute Non-Woven In Packaging
 water, coffee, tea bags
 vacuum bags
 Shopping bags
N0N –WOVEN TEA BAGS
N0N-WOVEN SUITING BAG
NON WOVEN SHOPPING BAG
When JUTE as NON-WOVEN used in plantation
Results after it were incredible, it was done under JUTE NATIONAL
BOARD
Results of Non-woven mulch:
1-Soil loss reduced by 61%
2-Nutrient loss reduced by 59%
3-Weed reduced by 55%
4-Height of plant increased by 69%
5-Soil moisture increased in dry spell by 22%
6-Crop yield increased by 10%
7-Healthy growth of plants with survival rate
Benefits of Eco-friendly Jute Products:
1. As most of us do not know about the benefits of the jute
as it is a very useful material. I would like to mention some of
them as follows:
2. Jute is a fiber type material which can be used to make
various types of different products and goods like jute bags,
jute carpets, jute rugs, jute shopping bags, jute stationery,
jute furniture, jute crafts, this list is never ending. So
many usable products can be made from jute.
3. Jute is Cheaper as compared to other stuff and material,
thus we can also saveMONEY up to some extent.
4. It would open doors for those persons who are willing to
start theirOWN BUSINESS but are not able to do so just
because of money. Business of selling jute products can be
started by a very low capital, thus it will further solve the
unemployment problem upto a more extent in the urban areas
of the world. As more and more people are becoming aware
about our environment concerns and the benefits of jute, thus
the demand for these products will only grow.
5. Jute is biodegradable material thus is very beneficial for
our environment.
Disadvantages of Jute Fiber Using:
1. The crease resistance of Jute is very low.
2. Drape Property is not good enough.
3. Create Shade effect and becomes yellowish if sunlight is
used.
4. If Jute is wetted it lose it’s strength.
Seminar topic ppt

Seminar topic ppt

  • 1.
    SEMINAR TOPIC JUTE ASPACKAGINGMATERIAL About Packaging Textiles  Packaging textiles comprise of numerous flexible packing material made of textile used for packaging a variety of commodities for: 1. Industrial 2. Agricultural, 3. Consumer and 4. Other goods. Packaging material:  There are several textile material used for packaging: 1. Cotton 2. Burlap 3. BOPP 4. Cartage 5. Kenaf 6. Sisal 7. Wood 8. Cellulosic 9. Polypropylene 10. Polyethylene 11. JUTE 12. Coated films 13. Laminated films 14. Coextruded films 15. Metal 16. Glass
  • 2.
    FOCUSING ON NATURALTEXTILE MATERIAL  Flexible intermediate bulk containers  Food grade jute bags Indian raffia industry  Jute hessian  Jute sacks  Leno bags  Nonwoven Bags  Nonwoven packaging fabric  Other Pack tech Applications  Tea bags  Wrapping fabrics  Twine NON-WOVEN   Chemical Composition of Jute Fiber  Cellulose → 65.2%  Hemi-cellulose → 22.2%  Lignin → 12.5%  Water Soluble matter → 1.5%  Fat and Wax → 0.6%
  • 3.
     Physical Propertiesof Jute fibres  The major physical properties of jute fibre briefly presented in the following table.  Table: Physical Properties of jute fibre (Macro & Micro Structure) Ultimate Cell Length (L) Average 2.50 mm Range 0.8 – 6.0 mm Ultimate Cell Breadth (B) Average 18 µm Range 10 – 25 µm L / B Ratio Average 110 Fibre Fineness 1.3 – 4.0 tex Fibre Length ( after Carding ) 2 – 50 cm Density True 1.46 g / cc Apparent 1.10 – 1.34 g / cc Bulk Density 0.4 – 0.5 g / cc Degree of Crystallinity ( X- ray ) 55 – 60 % Moisture Absorption Moisture Regain at 65% RH 13.8 % – at 100% RH 36.0 % Transverse Swelling in water Diameter-wise 20% Cross-sectional area-wise 45% Water holding Capacity 500 % Thermal Properties Specific Heat 1.36 x 103 J kg-1 K-1 Thermal Conductivity 427.3 mW m-1 K-1 Heat of Combustion 17.5 J / g Ignition Temperature 193 o C Heat of Wetting 18.2calories
  • 4.
    Chemical Properties ofJute Fibre  The chemical composition of jute fibres and sticks are given in the following tables  Table: Chemical composition of jute fibre Constituents (in % of Bone Dry Weight of the Fibre) Jute C. capsularis C. olitorius Alphacellulose 60.0 – 63.0 58.0 - 59.0 Hemicellulose 21.0 – 24.0 22.0 – 25.0 Lignin 12.0 – 13.0 13.0 – 14.0 Fats & Waxes 0.4 – 1.0 0.4 – 0.9 Pectin 0.2 – 1.5 0.2 – 0.5 Proteins / Nitrogenous matter, etc. 0.80 – 1.9 0.8 – 1.6 Ash 0.7 – 1.2 0.5 – 1.2  Table: Chemical composition of jute sticks Constituents Jute Stick (in % of Bone Dry Weight of the Fibre) Alphacellulose 40.8-47.5 Hemicellulose 23.0-23.6 Acetyl Content 3.6-4.7 Lignin 22.2-23.5 Fats & Waxes 1.7-2.4 Pectin 0.5-0.7 Ash 0.6-0.8
  • 5.
    TEXTILE SOURCE JUTE Jute isa long, soft, shiny vegetable fibre that can be spun into coarse, strong threads. It is produced from plants in the genus Corchorus, which was once classified with the family Tiliaceae, more recently with Malvaceae, and has now been reclassified as belonging to the family Sparrmanniaceae. The primary source of the fibre is Corchorus olitorius, but it is considered inferior to Corchorus capsularis."Jute" is the name of the plant or fiber that is used to makeburlap, Hessian or gunny cloth. The word 'jute' is probably coined from the word jhuta or jota, an Oriya word. Jute is one of the most affordable natural fibers and is second only to cotton in amount produced and variety of uses of vegetable fibers. Jute fibers are composed primarily of the plant materials cellulose and lignin. It falls into the bast fibre category (fiber collected from bast, the phloem of the plant, sometimes called the "skin") along with kenaf, industrial hemp, flax (linen), ramie, etc. The industrial term for jute fiber is raw jute. The fibers are off-white to brown, and 1–4 metres (3–13 feet) long. Jute is also called the golden fiber for its color and high cash value. Jute basically comes from two plants 1. White jute 2. Tossa jute it comprises of primarily plant materials namely cellulose and lignin
  • 6.
    Cultivation Main article: Jutecultivation Jute plants (Corchorus olitorius andCorchorus capsularis) Jute needs a plain alluvial soil and standing water. The suitable climate for growing jute (warm and wet) is offered by
  • 7.
    the monsoon climate,during the monsoon season. Temperatures from 20˚C to 40˚C and relative humidity of 70%– 80% are favourable for successful cultivation. Jute requires 5– 8 cm of rainfall weekly, and more during the sowing time. Soft water is necessary for the jute production. 1-White jute (Corchorus capsularis) Historical documents (including Ain-e-Akbari by Abul Fazal in 1590) state that the poor villagers of India used to wear clothes made of jute. Simple handlooms and hand spinning wheels were used by the weavers, who used to spin cotton yarns as well. History also suggests that Indians, especiallyBengalis, used ropes and twines made of white jute from ancient times for household and other uses. It is highly functional in carrying grains or other agricultural products. 2-Tossa jute (Corchorus olitorius)[edit] Tossa jute (Corchorus olitorius) is a variety thought to be native to India, and is also the world's top producer. It is grown for both fibre and culinary purposes. It is used as a herb in Middle Eastern and African countries, where the leaves are used as an ingredient in a mucilaginous potherb called "molokhiya, of uncertain etymology). It is very popular in some Arab countries such as Egypt, Jordan, and Syria as a soup-based dish, sometimes with meat over rice or lentils. The Book of Job, in the King James translation of the Hebrew Bible "salty", mentions this vegetable potherb as "mallow". Giving rise to the term Jew's Mallow It is high in protein, vitamin C, beta-carotene, calcium, and iron.
  • 8.
    Production Main article: Jutetrade Jute is a rain-fed crop with little need for fertilizer or pesticides, in contrast to cotton's heavy requirements. Production is concentrated mostly in India's states of Assam, Bihar, and West Bengal, and Bangladesh. The jute fiber comes from the stem and ribbon (outer skin) of the jute plant. The fibers are first extracted by retting. The retting process consists of bundling jute stems together and immersing them in slow running water. There are two types of retting: stem and ribbon. After the retting process, stripping begins; women and children usually do this job. In the stripping process, non-fibrous matter is scraped off, then the workers dig in and grab the fibers from within the jute stem. India is the world's largest producer of jute, but imported approximately 162,000 tonnes of raw fiber and 175,000 tonnes of jute products in 2011. India, Pakistan, and China import significant quantities of jute fiber and products from Bangladesh, as does the United Kingdom, Japan, United States, France, Spain, Ivory Coast, Germany and Brazil.
  • 9.
    Top ten juteproducers — 2011[11] Country Production (Tonnes) India 1,924,326 Bangladesh 1,523,315 People's Republic of China 43,500 Uzbekistan 18,930 Nepal 14,418 Vietnam 8,304 Myanmar 2,508 Zimbabwe 2,298 Thailand 2,184 Egypt 2,100 World 3,583,235
  • 10.
    Uses Making twine, rope,and making matting are among its uses. Together with the sugar can be used to build aeroplane panels. [13] Jute is in great demand due to its cheapness, softness, length, lustre and uniformity of its fibre. It is also called the 'Golden fibre' due to its versatile nature.It is called the 'brown paper bag' as it is also used to store rice, wheat, grains, etc. Jute products Hessian Cloth Jute Twine Coco Fibre Raw Jute Jute Fibers Jute Matting Jute Webbing Jute Handicraft
  • 11.
    Coir Pith BriquetteJute Hessian Jute Basket Jute Rolls Jute Ornaments Jute Felt Jute Mesh Jute Box Jute Carpet Backing Cloth Jute Ribbon Jute Netting Jute Tray
  • 12.
    Jute Garments JuteBlind Jute Sheets Coir Yarn Bales Non Woven Jute Felt Twisted Jute Cord Coir Bags Jute Doll
  • 13.
    jute roap JUTE INPACKAGING JUTE SACK Jute sack bags are in great demand these days. These bags are woven wholly from simple jute fabrics and basically used to pack cement , sugar and other agro based bulky items. Bags capacity ranges from 25 - 100 Kgms . For the storage of agro -based product , special hydrocarbon free bags are available . These product can be kept for longer period in these special hydrocarbon free bags.
  • 14.
    STANDARD : B'TWILL JUTEBAGS (FOOD GRADE & NORMAL) SIZE: 44"x26.5" STRIPES: 3 BLUE STRIPES. WEIGHT: 2.25 LBS 90/95 Kgs capacity bags for Rice, wheat, other grains, pulses etc. and Heavy bags for Grain and Cement packing These bags can be tailored as per customer's specification
  • 15.
    WHY & WHYJUTE????? 2-JUTE BAG Why JUTE bag, not POLYTHENE bag????
  • 16.
    Why NOT PAPERbags?? 1-Manufacturing process of paper results in plenty of left over waste 2-Environmental damage 3-They are meant for Short term usage JUTE BAGS IN PACKAGING Wine packaging (LATEST)
  • 17.
  • 18.
    3-JUTE NON-WOVEN Nonwoven fabricis a fabric-like material made from long fibers, bonded together by chemical, mechanical, heat or solvent treatment. Jute non-wovens can be produced in a variety of forms with properties varying in wide ranges. Some of the important advantages of jute non-wovens are: Stiffness Higher frictional properties Coarseness Easy rot / biodegradability Higher moisture absorption characteristics Jute non-woven products are being used in the automobile and foot wear industries. Non-woven products are also used as INSULATION material. Jute felt is value added product made from jute waste. Jute felts have good prospects for being used in insulation, acoustics and air-conditioning works. These may underlay of carpets, cushions and mats. Applications Jute Non-Woven In Packaging  water, coffee, tea bags  vacuum bags  Shopping bags
  • 19.
    N0N –WOVEN TEABAGS N0N-WOVEN SUITING BAG
  • 20.
    NON WOVEN SHOPPINGBAG When JUTE as NON-WOVEN used in plantation Results after it were incredible, it was done under JUTE NATIONAL BOARD Results of Non-woven mulch: 1-Soil loss reduced by 61% 2-Nutrient loss reduced by 59% 3-Weed reduced by 55% 4-Height of plant increased by 69% 5-Soil moisture increased in dry spell by 22% 6-Crop yield increased by 10% 7-Healthy growth of plants with survival rate
  • 21.
    Benefits of Eco-friendlyJute Products: 1. As most of us do not know about the benefits of the jute as it is a very useful material. I would like to mention some of them as follows: 2. Jute is a fiber type material which can be used to make various types of different products and goods like jute bags, jute carpets, jute rugs, jute shopping bags, jute stationery, jute furniture, jute crafts, this list is never ending. So many usable products can be made from jute. 3. Jute is Cheaper as compared to other stuff and material, thus we can also saveMONEY up to some extent. 4. It would open doors for those persons who are willing to start theirOWN BUSINESS but are not able to do so just because of money. Business of selling jute products can be started by a very low capital, thus it will further solve the unemployment problem upto a more extent in the urban areas of the world. As more and more people are becoming aware about our environment concerns and the benefits of jute, thus the demand for these products will only grow. 5. Jute is biodegradable material thus is very beneficial for our environment. Disadvantages of Jute Fiber Using: 1. The crease resistance of Jute is very low. 2. Drape Property is not good enough. 3. Create Shade effect and becomes yellowish if sunlight is used. 4. If Jute is wetted it lose it’s strength.