SEMINAR ON
“3-D PRINTING”
BY-
SOURBH KUMAR
DESIGN PROFESSIONAL & CYBER CODER
WWW.TINYURL.COM/PMBLAD6
INTRODUCTION
3D PRINTING IS A FORM OF ADDITIVE MANUFACTURING TECHNOLOGY WHERE A
THREE DIMENSIONAL OBJECT IS CREATED BY LAYING DOWN SUCCESSIVE
LAYERS OF MATERIAL. IT IS ALSO KNOWN AS RAPID PROTOTYPING, IS A
MECHANIZED METHOD WHEREBY 3D OBJECTS ARE QUICKLY MADE ON A
REASONABLY SIZED MACHINE CONNECTED TO A COMPUTER CONTAINING
BLUEPRINTS FOR THE OBJECT. THE 3D PRINTING CONCEPT OF CUSTOM
MANUFACTURING IS EXCITING TO NEARLY EVERYONE. THIS REVOLUTIONARY
METHOD FOR CREATING 3D MODELS WITH THE USE OF INKJET TECHNOLOGY
SAVES TIME AND COST BY ELIMINATING THE NEED TO DESIGN; PRINT AND GLUE
TOGETHER SEPARATE MODEL PARTS. NOW, YOU CAN CREATE A COMPLETE
MODEL IN A SINGLE PROCESS USING 3D PRINTING. THE BASIC PRINCIPLES
INCLUDE MATERIALS CARTRIDGES, FLEXIBILITY OF OUTPUT, AND TRANSLATION
OF CODE INTO A VISIBLE PATTERN.
HISTORY OF 3D PRINTING
THE TECHNOLOGY FOR PRINTING PHYSICAL 3D OBJECTS FROM DIGITAL DATA
WAS FIRST DEVELOPED BY CHARLES HULL IN 1984. HE NAMED THE TECHNIQUE
AS STEREO LITHOGRAPHY AND OBTAINED A PATENT FOR THE TECHNIQUE IN
1986. WHILE STEREO LITHOGRAPHY SYSTEMS HAD BECOME POPULAR BY THE
END OF 1980S, OTHER SIMILAR TECHNOLOGIES SUCH AS FUSED DEPOSITION
MODELING (FDM) AND SELECTIVE LASER SINTERING (SLS) WERE INTRODUCED.
IN 1993, MASSACHUSETTS INSTITUTE OF TECHNOLOGY (MIT) PATENTED
ANOTHER TECHNOLOGY, NAMED "3 DIMENSIONAL PRINTING TECHNIQUES",
WHICH IS SIMILAR TO THE INKJET TECHNOLOGY USED IN 2D PRINTERS.
TERMINOLOGY
ADDITIVE MANUFACTURING:- REFERS TO TECHNOLOGIES THAT CREATES
OBJECTS THROUGH SEQUENTIAL LAYERING.
RAPID PROTOTYPING:- IS A GROUP OF TECHNIQUES USED TO QUICKLY
FABRICATE A SCALE MODEL OF A PHYSICAL PART OR ASSEMBLY USING THREE-
DIMENSIONAL COMPUTER AIDED DESIGN DATA.
SUBTRACTIVE MANUFACTURING:- REMOVAL OF MATERIALS BY METHODS
SUCH AS DRILLING OR CUTTING.
STEREO LITHOGRAPHY:- WAS DEFINED BY CHARLES W.HULL AS A “ SYSTEM
FOR GENERATING THREE-DIMENSIONAL OBJECTS BY CREATING A CROSS-
SECTIONAL PATTERN OF THE OBJECT TO BE FORMED.
3 D PRINTABLE MODELS
• 3D PRINTABLE MODELS MAY BE CREATED WITH A COMPUTER AIDED DESIGN
PACKAGE OR VIA 3D SCANNER.
• THE MANUAL MODELING PROCESS OF PREPARING GEOMETRIC DATA FOR
3D COMPUTER GRAPHICS IS SIMILAR TO PLASTIC ARTS SUCH AS
SCULPTING.
• 3D SCANNING OBJECT IS A PROCESS OF ANALYZING AND COLLECTING DATA
OF REAL OBJECT; ITS SHAPES AND APPEARANCE AND BUILD DIGITAL ,
THREE DIMENSIONAL OBJECTS.
RAPID PROTOTYPING
PRINTING
• TO PERFORM A PRINT, THE MACHINE READS THE DESIGN FROM 3D PRINTABLE
FILE(STL FILE)
• STL- STEREO LITHOGRAPHY.
• ITS LAY DOWN SUCCESSIVE LAYERS OF FLUID, POWDER, PAPER OR SHEET
MATERIAL TO BUILD THE MODEL FROM A SERIES OF CROSS SECTION.
• THESE LAYERS, WHICH CORRESPONDS TO VIRTUAL CROSS SECTIONS FROM THE
CAD MODEL, ARE JOINED AUTOMATICALLY FUSED TO CREATE THE FINAL SHAPE.
• PRINTER RESOLUTION DESCRIBES THE LAYER THICKNESS AND X-Y RESOLUTION
IN DPI, OR MICROMETERS.
• THE PARTICLES ARE AROUND 50 TO 100 MICROMETERS IN DIAMETER USUALLY.
THE MODEL TO BE MANUFACTURED IS BUILT UP A LAYER AT A TIME. A LAYER OF
POWDER IS AUTOMATICALLY DEPOSITED IN THE MODEL TRAY. THE PRINT HEAD
THEN APPLIES RESIN IN THE SHAPE OF THE MODEL. THE LAYER DRIES SOLID
ALMOST IMMEDIATELY. THE MODEL TRAY THEN MOVES DOWN THE DISTANCE OF
A LAYER AND ANOTHER LAYER OF POWER IS DEPOSITED IN POSITION, IN THE
MODEL TRAY. THE PRINT HEAD AGAIN APPLIES RESIN IN THE SHAPE OF THE
MODEL, BINDING IT TO THE FIRST LAYER. THIS SEQUENCE OCCURS ONE LAYER
AT A TIME UNTIL THE MODEL IS COMPLETE
MANUFACTURING A MODEL WITH THE 3D
PRINTER
WORLD’S FIRST 3D PRINTED PLANE TAKES FLIGHT
MATERIALS USED IN 3D PRINTING
ABS- ACRYLONITRILE BUTADIENE STYRENE
ACRYLONITRILE BUTADIENE STYRENE IS A COMMON THERMOPLASTIC POLYMER. ITS
GLASS TRANSITION TEMPERATURE IS APPROXIMATELY 105 °C. ABS IS AMORPHOUS
AND THEREFORE HAS NO TRUE MELTING POINT MELTING POINT: 105 °C
FORMULA: (C8H8·C4H6·C3H3N)N
PLA:-POLYLACTIC ACID OR POLYLACTIDE (PLA, POLY) IS A
BIODEGRADABLE THERMOPLASTIC DERIVED FROM RENEWABLE RESOURCES, SUCH
AS CORN STARCH (IN THE UNITED STATES AND CANADA), OR SUGARCANE (IN THE
REST OF THE WORLD). IN 2010, PLA HAD THE SECOND HIGHEST CONSUMPTION
VOLUME OF ANY BIOPLASTIC OF THE WORLD. MELTING POINT-150-160 C.
3D PRINTING CAPABILITIES
AS ANTICIPATED, THIS MODERN TECHNOLOGY HAS SMOOTHED THE PATH FOR NUMEROUS NEW
POSSIBILITIES IN VARIOUS FIELDS. THE LIST BELOW DETAILS THE ADVANTAGES OF 3D PRINTING
IN CERTAIN FIELDS.
1.PRODUCT FORMATION IS CURRENTLY THE MAIN USE OF 3D PRINTING TECHNOLOGY. THESE
MACHINES ALLOW DESIGNERS AND ENGINEERS TO TEST OUT IDEAS FOR DIMENSIONAL
PRODUCTS CHEAPLY BEFORE COMMITTING TO EXPENSIVE TOOLING AND MANUFACTURING
PROCESSES.
2.2. IN MEDICAL FIELD, SURGEONS ARE USING 3D PRINTING MACHINES TO PRINT BODY PARTS
FOR REFERENCE BEFORE COMPLEX SURGERIES. OTHER MACHINES ARE USED TO CONSTRUCT
BONE GRAFTS FOR PATIENTS WHO HAVE SUFFERED TRAUMATIC INJURIES. LOOKING FURTHER IN
THE FUTURE, RESEARCH IS UNDERWAY AS SCIENTISTS ARE WORKING ON CREATING
REPLACEMENT ORGANS.
3. 3. ARCHITECTS NEED TO CREATE MOCKUPS OF THEIR DESIGNS. 3D PRINTING ALLOWS THEM
TO COME UP WITH THESE MOCKUPS IN A SHORT PERIOD OF TIME AND WITH A HIGHER DEGREE
OF ACCURACY.
3D SAVES TIME AND COST
CREATING COMPLETE MODELS IN A SINGLE PROCESS USING 3D
PRINTING HAS GREAT BENEFITS. THIS INNOVATIVE TECHNOLOGY
HAS BEEN PROVEN TO SAVE COMPANIES TIME, MANPOWER AND
MONEY. COMPANIES PROVIDING 3D PRINTING SOLUTIONS HAVE
BROUGHT TO LIFE AN EFFICIENT AND COMPETENT
TECHNOLOGICAL PRODUCT.
APPLICATIONS:- RAPID PROTOTYPING, RAPID MANUFACTURING,
MASS CUSTOMIZATION, MASS PRODUCTION, CLOTHING, 3D BIO
PRINTING, MEDICAL DEVICES ETC.
EXAMPLES- 3D PRINTED OBJECT
REFRENCES
 HTTP://WWW.EXPLAININGTHEFUTURE.COM/3DPRINTING.HTML
 HTTP://EN.WIKIPEDIA.ORG/WIKI/3D_PRINTING
• HTTP://WWW.MAHALO.COM/3D-PRINTERS/
• HTTPS://GRABCAD.COM/QUESTIONS/MAGICAL-WORLD-OF-3D-PRINTING BY
S.KUMAR
THANKS FOR YOUR
TIME

Seminar on 3-Dprinting

  • 1.
    SEMINAR ON “3-D PRINTING” BY- SOURBHKUMAR DESIGN PROFESSIONAL & CYBER CODER WWW.TINYURL.COM/PMBLAD6
  • 2.
    INTRODUCTION 3D PRINTING ISA FORM OF ADDITIVE MANUFACTURING TECHNOLOGY WHERE A THREE DIMENSIONAL OBJECT IS CREATED BY LAYING DOWN SUCCESSIVE LAYERS OF MATERIAL. IT IS ALSO KNOWN AS RAPID PROTOTYPING, IS A MECHANIZED METHOD WHEREBY 3D OBJECTS ARE QUICKLY MADE ON A REASONABLY SIZED MACHINE CONNECTED TO A COMPUTER CONTAINING BLUEPRINTS FOR THE OBJECT. THE 3D PRINTING CONCEPT OF CUSTOM MANUFACTURING IS EXCITING TO NEARLY EVERYONE. THIS REVOLUTIONARY METHOD FOR CREATING 3D MODELS WITH THE USE OF INKJET TECHNOLOGY SAVES TIME AND COST BY ELIMINATING THE NEED TO DESIGN; PRINT AND GLUE TOGETHER SEPARATE MODEL PARTS. NOW, YOU CAN CREATE A COMPLETE MODEL IN A SINGLE PROCESS USING 3D PRINTING. THE BASIC PRINCIPLES INCLUDE MATERIALS CARTRIDGES, FLEXIBILITY OF OUTPUT, AND TRANSLATION OF CODE INTO A VISIBLE PATTERN.
  • 3.
    HISTORY OF 3DPRINTING THE TECHNOLOGY FOR PRINTING PHYSICAL 3D OBJECTS FROM DIGITAL DATA WAS FIRST DEVELOPED BY CHARLES HULL IN 1984. HE NAMED THE TECHNIQUE AS STEREO LITHOGRAPHY AND OBTAINED A PATENT FOR THE TECHNIQUE IN 1986. WHILE STEREO LITHOGRAPHY SYSTEMS HAD BECOME POPULAR BY THE END OF 1980S, OTHER SIMILAR TECHNOLOGIES SUCH AS FUSED DEPOSITION MODELING (FDM) AND SELECTIVE LASER SINTERING (SLS) WERE INTRODUCED. IN 1993, MASSACHUSETTS INSTITUTE OF TECHNOLOGY (MIT) PATENTED ANOTHER TECHNOLOGY, NAMED "3 DIMENSIONAL PRINTING TECHNIQUES", WHICH IS SIMILAR TO THE INKJET TECHNOLOGY USED IN 2D PRINTERS.
  • 4.
    TERMINOLOGY ADDITIVE MANUFACTURING:- REFERSTO TECHNOLOGIES THAT CREATES OBJECTS THROUGH SEQUENTIAL LAYERING. RAPID PROTOTYPING:- IS A GROUP OF TECHNIQUES USED TO QUICKLY FABRICATE A SCALE MODEL OF A PHYSICAL PART OR ASSEMBLY USING THREE- DIMENSIONAL COMPUTER AIDED DESIGN DATA. SUBTRACTIVE MANUFACTURING:- REMOVAL OF MATERIALS BY METHODS SUCH AS DRILLING OR CUTTING. STEREO LITHOGRAPHY:- WAS DEFINED BY CHARLES W.HULL AS A “ SYSTEM FOR GENERATING THREE-DIMENSIONAL OBJECTS BY CREATING A CROSS- SECTIONAL PATTERN OF THE OBJECT TO BE FORMED.
  • 6.
    3 D PRINTABLEMODELS • 3D PRINTABLE MODELS MAY BE CREATED WITH A COMPUTER AIDED DESIGN PACKAGE OR VIA 3D SCANNER. • THE MANUAL MODELING PROCESS OF PREPARING GEOMETRIC DATA FOR 3D COMPUTER GRAPHICS IS SIMILAR TO PLASTIC ARTS SUCH AS SCULPTING. • 3D SCANNING OBJECT IS A PROCESS OF ANALYZING AND COLLECTING DATA OF REAL OBJECT; ITS SHAPES AND APPEARANCE AND BUILD DIGITAL , THREE DIMENSIONAL OBJECTS.
  • 7.
  • 8.
    PRINTING • TO PERFORMA PRINT, THE MACHINE READS THE DESIGN FROM 3D PRINTABLE FILE(STL FILE) • STL- STEREO LITHOGRAPHY. • ITS LAY DOWN SUCCESSIVE LAYERS OF FLUID, POWDER, PAPER OR SHEET MATERIAL TO BUILD THE MODEL FROM A SERIES OF CROSS SECTION. • THESE LAYERS, WHICH CORRESPONDS TO VIRTUAL CROSS SECTIONS FROM THE CAD MODEL, ARE JOINED AUTOMATICALLY FUSED TO CREATE THE FINAL SHAPE. • PRINTER RESOLUTION DESCRIBES THE LAYER THICKNESS AND X-Y RESOLUTION IN DPI, OR MICROMETERS. • THE PARTICLES ARE AROUND 50 TO 100 MICROMETERS IN DIAMETER USUALLY.
  • 9.
    THE MODEL TOBE MANUFACTURED IS BUILT UP A LAYER AT A TIME. A LAYER OF POWDER IS AUTOMATICALLY DEPOSITED IN THE MODEL TRAY. THE PRINT HEAD THEN APPLIES RESIN IN THE SHAPE OF THE MODEL. THE LAYER DRIES SOLID ALMOST IMMEDIATELY. THE MODEL TRAY THEN MOVES DOWN THE DISTANCE OF A LAYER AND ANOTHER LAYER OF POWER IS DEPOSITED IN POSITION, IN THE MODEL TRAY. THE PRINT HEAD AGAIN APPLIES RESIN IN THE SHAPE OF THE MODEL, BINDING IT TO THE FIRST LAYER. THIS SEQUENCE OCCURS ONE LAYER AT A TIME UNTIL THE MODEL IS COMPLETE
  • 10.
    MANUFACTURING A MODELWITH THE 3D PRINTER
  • 12.
    WORLD’S FIRST 3DPRINTED PLANE TAKES FLIGHT
  • 13.
    MATERIALS USED IN3D PRINTING ABS- ACRYLONITRILE BUTADIENE STYRENE ACRYLONITRILE BUTADIENE STYRENE IS A COMMON THERMOPLASTIC POLYMER. ITS GLASS TRANSITION TEMPERATURE IS APPROXIMATELY 105 °C. ABS IS AMORPHOUS AND THEREFORE HAS NO TRUE MELTING POINT MELTING POINT: 105 °C FORMULA: (C8H8·C4H6·C3H3N)N PLA:-POLYLACTIC ACID OR POLYLACTIDE (PLA, POLY) IS A BIODEGRADABLE THERMOPLASTIC DERIVED FROM RENEWABLE RESOURCES, SUCH AS CORN STARCH (IN THE UNITED STATES AND CANADA), OR SUGARCANE (IN THE REST OF THE WORLD). IN 2010, PLA HAD THE SECOND HIGHEST CONSUMPTION VOLUME OF ANY BIOPLASTIC OF THE WORLD. MELTING POINT-150-160 C.
  • 14.
    3D PRINTING CAPABILITIES ASANTICIPATED, THIS MODERN TECHNOLOGY HAS SMOOTHED THE PATH FOR NUMEROUS NEW POSSIBILITIES IN VARIOUS FIELDS. THE LIST BELOW DETAILS THE ADVANTAGES OF 3D PRINTING IN CERTAIN FIELDS. 1.PRODUCT FORMATION IS CURRENTLY THE MAIN USE OF 3D PRINTING TECHNOLOGY. THESE MACHINES ALLOW DESIGNERS AND ENGINEERS TO TEST OUT IDEAS FOR DIMENSIONAL PRODUCTS CHEAPLY BEFORE COMMITTING TO EXPENSIVE TOOLING AND MANUFACTURING PROCESSES. 2.2. IN MEDICAL FIELD, SURGEONS ARE USING 3D PRINTING MACHINES TO PRINT BODY PARTS FOR REFERENCE BEFORE COMPLEX SURGERIES. OTHER MACHINES ARE USED TO CONSTRUCT BONE GRAFTS FOR PATIENTS WHO HAVE SUFFERED TRAUMATIC INJURIES. LOOKING FURTHER IN THE FUTURE, RESEARCH IS UNDERWAY AS SCIENTISTS ARE WORKING ON CREATING REPLACEMENT ORGANS. 3. 3. ARCHITECTS NEED TO CREATE MOCKUPS OF THEIR DESIGNS. 3D PRINTING ALLOWS THEM TO COME UP WITH THESE MOCKUPS IN A SHORT PERIOD OF TIME AND WITH A HIGHER DEGREE OF ACCURACY.
  • 15.
    3D SAVES TIMEAND COST CREATING COMPLETE MODELS IN A SINGLE PROCESS USING 3D PRINTING HAS GREAT BENEFITS. THIS INNOVATIVE TECHNOLOGY HAS BEEN PROVEN TO SAVE COMPANIES TIME, MANPOWER AND MONEY. COMPANIES PROVIDING 3D PRINTING SOLUTIONS HAVE BROUGHT TO LIFE AN EFFICIENT AND COMPETENT TECHNOLOGICAL PRODUCT. APPLICATIONS:- RAPID PROTOTYPING, RAPID MANUFACTURING, MASS CUSTOMIZATION, MASS PRODUCTION, CLOTHING, 3D BIO PRINTING, MEDICAL DEVICES ETC.
  • 16.
  • 21.
    REFRENCES  HTTP://WWW.EXPLAININGTHEFUTURE.COM/3DPRINTING.HTML  HTTP://EN.WIKIPEDIA.ORG/WIKI/3D_PRINTING •HTTP://WWW.MAHALO.COM/3D-PRINTERS/ • HTTPS://GRABCAD.COM/QUESTIONS/MAGICAL-WORLD-OF-3D-PRINTING BY S.KUMAR
  • 22.

Editor's Notes

  • #18 Examples of parts made by the Reprap. Top: first and second generation renderings of a door handle. Bottom left: a sandle. Bottom right: a RepRap corner block.
  • #19 3D printing in action.
  • #20 The RepRap can print those of its own components that are not available ‘off the shelf’.
  • #21 Sample 3D printed objects from the recent 3D Printshow in London. How many of these embody artistic designs potentially protected by copyright – or even use trade marks?