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PRINTING
N SAIKRISHNA
16A91A03C1
IV MECHANICAL-C
1
Overview
 Introduction
 History
 Terminologies
 Process types in 3D Printing
 Materials Used in 3D Printing
 New Technologies in 3D Printing
 Applications
 Advantages
 Disadvantages
2
Introduction
 3D printing is a form of additive manufacturing technology where a
three dimensional object is created by laying down successive layers
of material.
 It is also known as ADDITIVE MANUFACTURING.
 3d Printing is a achieved using an additive process, where successive
layers of material are laid down in different shapes.
3
History
 The technology for printing physical 3D objects from digital data was first introduced
by Charles Hull in 1984.
 He named this technique as Stereo lithography and obtained a patent from this
technique in 1986.
 In 1993, Massachusetts Institute of Technology (MIT) patented another technology,
named “3 Dimensional Printing techniques”. Which is similar to the Inject technology
used in 3D Printers.
 In 2006 Z Corp, Launched a breakthrough product, named Spectrum Z510, which was
the first high definition colour 3D Printer in the market.
4
Terminology
 Additive Manufacturing:- It is defined as the process of joining materials to
make objects from 3D model data, usually layer upon layer, as opposed to
subtractive manufacturing methodologies
 Rapid Prototyping:- Group of techniques used to quickly fabricate a scale model
of a physical part or assembly using three dimensional computer aided design (CAD)
data.
 Subtractive Processes:- Removal of material by methods such as cutting or
drilling.
5
Steps involved in 3D Printing
6
Process types in 3D Printing
Solid Based
 Fused Deposition Moulding
Powder Based
 Selective Laser Sintering
Liquid Based
 Stereo lithography
7
Stereo Lithography Selective Laser Sintering (SLS)
8
Fused Deposition Moulding (FDM) Laminated Objective Manufacturing 9
Materials used in 3D Printing
 Metals (Powder Form)
example:-Cu, Al, Gold, Sliver, Stainless steel, titanium alloys
 Polymers (Filament Form)
example:- PLA, ABS, Nylon
 Glass (Powder Form)
example:- Fused quartz for optical, electronics, hermetic sealing's
10
Latest Technologies in 3D Printing
 Australian manufacturer Aurora Labs have been developing a 3D printer
which prints the metal parts at a speed of 3 Ton metal per day
 MELD Manufacturing Corporation has developed a new way to 3D print
metals without melting the material. Tis technology has been in development
over a decade, was first unveiled last year with the introduction of MELD B8
machine.
 HP’s Metal Jet, it enables the new technology in the 3D metal printing called
Binder Jetting
11
Applications
 Design Visualization of Engineering Components.
 In Bio-Medical models like prosthetic arms, human skull.
 Electronic Modules Like Speakers, Television components,
Computer components etc..,
 In Fashion technology, used to manufacture jewellery, foot
wares etc..,
 In Archaeology, used to reconstruct the sculptures,
monuments etc..,
 In Automobile industry for conceptual design of cars,
bikes, other components.
 Aerospace industry for manufacturing aero engine with
metal alloy.
 Testing of newly designed parts in industry.
12
Advantages
 Rapid prototyping.
 Wastage of material is almost negligible.
 Clean Process.
 Maintenance cost is less.
 Reduce the design Complexity.
 Easy to use.
13
Disadvantages
 Process is vey slow.
 Components do not have enough strength.
 Process is not suitable for mass production.
 Cost of Raw materials is high.
 Limitation in size of the job.
 Limited variety of Raw materials.
 Cost of 3D Printers are expensive.
14
Thank You!
15

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3D Printing technologies

  • 2. Overview  Introduction  History  Terminologies  Process types in 3D Printing  Materials Used in 3D Printing  New Technologies in 3D Printing  Applications  Advantages  Disadvantages 2
  • 3. Introduction  3D printing is a form of additive manufacturing technology where a three dimensional object is created by laying down successive layers of material.  It is also known as ADDITIVE MANUFACTURING.  3d Printing is a achieved using an additive process, where successive layers of material are laid down in different shapes. 3
  • 4. History  The technology for printing physical 3D objects from digital data was first introduced by Charles Hull in 1984.  He named this technique as Stereo lithography and obtained a patent from this technique in 1986.  In 1993, Massachusetts Institute of Technology (MIT) patented another technology, named “3 Dimensional Printing techniques”. Which is similar to the Inject technology used in 3D Printers.  In 2006 Z Corp, Launched a breakthrough product, named Spectrum Z510, which was the first high definition colour 3D Printer in the market. 4
  • 5. Terminology  Additive Manufacturing:- It is defined as the process of joining materials to make objects from 3D model data, usually layer upon layer, as opposed to subtractive manufacturing methodologies  Rapid Prototyping:- Group of techniques used to quickly fabricate a scale model of a physical part or assembly using three dimensional computer aided design (CAD) data.  Subtractive Processes:- Removal of material by methods such as cutting or drilling. 5
  • 6. Steps involved in 3D Printing 6
  • 7. Process types in 3D Printing Solid Based  Fused Deposition Moulding Powder Based  Selective Laser Sintering Liquid Based  Stereo lithography 7
  • 8. Stereo Lithography Selective Laser Sintering (SLS) 8
  • 9. Fused Deposition Moulding (FDM) Laminated Objective Manufacturing 9
  • 10. Materials used in 3D Printing  Metals (Powder Form) example:-Cu, Al, Gold, Sliver, Stainless steel, titanium alloys  Polymers (Filament Form) example:- PLA, ABS, Nylon  Glass (Powder Form) example:- Fused quartz for optical, electronics, hermetic sealing's 10
  • 11. Latest Technologies in 3D Printing  Australian manufacturer Aurora Labs have been developing a 3D printer which prints the metal parts at a speed of 3 Ton metal per day  MELD Manufacturing Corporation has developed a new way to 3D print metals without melting the material. Tis technology has been in development over a decade, was first unveiled last year with the introduction of MELD B8 machine.  HP’s Metal Jet, it enables the new technology in the 3D metal printing called Binder Jetting 11
  • 12. Applications  Design Visualization of Engineering Components.  In Bio-Medical models like prosthetic arms, human skull.  Electronic Modules Like Speakers, Television components, Computer components etc..,  In Fashion technology, used to manufacture jewellery, foot wares etc..,  In Archaeology, used to reconstruct the sculptures, monuments etc..,  In Automobile industry for conceptual design of cars, bikes, other components.  Aerospace industry for manufacturing aero engine with metal alloy.  Testing of newly designed parts in industry. 12
  • 13. Advantages  Rapid prototyping.  Wastage of material is almost negligible.  Clean Process.  Maintenance cost is less.  Reduce the design Complexity.  Easy to use. 13
  • 14. Disadvantages  Process is vey slow.  Components do not have enough strength.  Process is not suitable for mass production.  Cost of Raw materials is high.  Limitation in size of the job.  Limited variety of Raw materials.  Cost of 3D Printers are expensive. 14