The document describes the configuration and use of SAP PP (Production Planning) modules for manufacturing processes. It includes descriptions of key master data like BOM (Bill of Materials), work centers, routings and activity types. It also covers demand planning processes like MRP (Material Requirements Planning) and different types of production orders for discrete and process manufacturing.

1. SAP ERP ECC PP

2. SERVER
DEV-100 / 110
QTY-200
PRD-300
SANDBOX - TESTING
GUI

3. SAP MODULES
 Functional – SAP FI CO SD MM PP PM QM WM EWM SCM
 Technical modules - SAP ABAP , BASIS , PI , PO

4. LAPTOP
 BOM – LAPTOP
 1- MOTHER BOARD – 1NO
 2-HARD DISK - 1NO
 3- SCREEN – 1NO
 4- KEY BOARD – 1NO

5. ORG- COMPANY
 APPLES –MFG
 DESIGNING –OK
 PP - CO
 SD –CO
 MM - CO
 FI CO

6. SAP - ORG
 CLIENT – APPLE GROUP
 COMPANY CODES - AI, AA, AC, AR, AUK, A…...
 CO –
 PLANT – AC, AB, AD, AM, AK,
 Storage location – RMSL, SPSL, CMSL, CNSL, SFSL, FGSL
 WM - STORGE ---- NCN -1-1-1 – BARCODING  PICKING ( HUM ) & PUTWAY

7. SAP DATA
 MASTER DATA - STATIC
 TRANSACTION DATA – MASTER

8. SAP PP
 Demand planning
 Shop floor planning
1 .Discrete Mfg - JOB / MASS PRODCTION - mfg
2.Repetitive Mfg - MASS PRODCUTION - rem
3. Process industries

9. Mfg – 10 couplings

10.  50MM ROUND BAR – EN21/EN24/EN32 -RM
 CUTTING PROCESS – 50MM X 100MM - 20HUBS , 50MMX100MM – 10PSPACER
 HT – 30 - > VENDOR
 PROFF MACHING PROCSSS

11. BOM FOR COUPLING
 1 HUB – 2NOS
 2 SPACER -1NO
 GASKETS -2NOS
 BOLTS & NUTS -24 NOS

12.  PO-PRODCUTION ORDER – BOM -CO01/CO02/CO03
 GOODS ISSUE – MVT 261 - MB1A WITH MVT YP 261 / BACKLUSH
 PRODUCTION Confirmation – 1. MOTHERBAORD ASSEMBLY- C011N
 GOODS RECEIPRT – AUTO GR / 101 MOVT –MIGO

13. Master data in SAP PP
 Material master - Plant / sloc - MRP1/2/3/4 –FG
 Bill of material
 Work center
 Routing
 PRT-Production resource tool
 Activity type - Product costing

14. Configuration of Material master
 SPRO SAP REFERENCE IMG

15. SE09 – Transport organizer

16. BOM - Coupling
STAINLESS STELLEN24– FERT (MRP) 991050
SE16N  TABLES – MAST , STOP ,STKO
 1 . SPACER - 1 NOS - HALB (SEMI FINHED GOODS ) 991051
 2 . HUB – 2 NOS - HALB (SEMI FINHED GOODS ) 991053
 3 . GASKETS - 2NOS ( SPARES ) – ERSA - 87900054020
 4 .BOLTS – 16 NOS - ( SPARES ) – ERSA - 87900054021

18.  MM - MM01 - backflush – auto goods issue – 261 mvt
 BOM – MM – CS01
 WC-CR01
 ROUTING – CA01
 Production order – co01 – co02 –co03
 Production order Confirmation – co11n - ( Operation level and order level ) - control key – AUTO GR
 MIGO /MB31 – 101 MVT TYPE
 COST SETTLEMTENT - CO88 / KO88
 STANDARD COST ESTIMATION – CK11N / CK24

19. Bill of Materials - BOM
 Bill of Materials master data is related to material requirement planning and provides the list of
components to produce the product.
 To produce a product with different variants, you can create super Bill of Materials that has a list of
components to manufacture different variants of a product. The selection of component depends on
the details mentioned in the planning order
Characteristics of BOM
 You can create single level or multiple level Bill of Materials.
 BOM type depends on the size, validity dates, and production method.
 You can create up to 99 Bill of Materials as per the material type.
 You can use material Bill of material for the material available in PP module and equipment Bill of
Material is used in Plant Maintenance module.
 As mentioned you can create super BOM for different variants of a product.

20. BOM Configuration
 Go to IMG -> Logistics -> Production -> Master data -> BOM
 There you can see General data, Item data, Control data. The package for BOM is CS and all the IMG Tcodes will start OS.
 Go to tcode SPRO
 These are the configuration settings available for BOM. Depending on your Business configuration i.e. Business blue print, you have to use these settings accordingly.
 1.1. Bill of Material
 1.1.1. Control Data for Bill of material
 1.1.1.1. Define modification parameters (OS27)
 1.1.1.2. Default Values (OS28)
 1.1.2. General Data
 1.1.2.1. BOM Usage
 1.1.2.1.1. Define BOM Usage (OS20)
 1.1.2.1.2. Define Default Values for the Item Status
 1.1.2.1.3. Define copy default for Item Status
 1.1.2.2. Define Material types allowed for BOM Header (OS24)
 1.1.2.3. Define BOM Status
 1.1.3. Item Data
 1.1.3.1. Define Item categories
 1.1.3.2. Define Allowed Material Types for BOM Items (OS14)
 1.1.3.3. Define variable-Size item Formulas
 1.1.3.4. Define Spare Part Indicator
 1.1.3.5. Define Material Provision Indicators
 1.1.3.6. Item Data From Related Application Areas
 1.1.3.6.1. Define Distribution Keys
 1.1.3.6.2. Define Relevancy To Costing
 1.1.4. Alternative Determination
 1.1.4.1. Define Order of Priority for BOM Usages

21. MULTI LEVEL BOM
 1. fg  spv module – products –800 products spv – 16hrs
 SPV Plate -1nos
 Adaptor – 1nos
 Frame- 1nos
 2.sfg  spv plate decide – 150 plates –
 PV Plates -150 nos
 RM  PV Plates - mm01- 200rs ---

22.  Material 3345 created  PV Plates created  ROH
 Material 991111 created  SPV Plates created HALB-SFG  Production order
1
 CS01 –BOM – SFG
 Material 991112 created  SPV Module  FERT – FG  Production order 2
 1. 991111 – SPV Plates – 1NO
 2. 87900054023 - Power Adaptor- ERSA – 1NO
 3. 87900054022 - gum – 250 GRAMS
 Work center SOLDRMAC in plant 1000 was created

23. Types of BOM
 Engineering design BOM -
 Production BOM -
 Sales order BOM -
 Costing BOM - Planned cost and Actual cost
 Recursive bom -- FG BOM 1234  FG 1234

24. SOLAR PANEL – SPV MODULES

25. Remaining SAP PP master data
 WORK CENTER
 ROUTING
 PRODCTION SCHEDULER
 PRT Tools
 Activity types

26. LABOUR TIME CACULATION
 Operation quantity / Base qty /Operation splits = 100qty buckets
 Base qty =100
 CMR10 – Labour = 4
 Operation = 100
 = Labour time = 4 * (100 /100)100= 400minutes = 400/60 = 7hr

28. Demand management
 MRP / SALES ODER / Planned independent requirement
 MTO /MTS Scenario

29. Demand management – Manging of supply
 MTS - MAKE TO STOCK  FORECATING  FMCG –FOOD
 MTO - MAKE TO ORDER  SALES ORDER
  HOW TO GET THE CALCUALTE DEMAND
 MFG  PP
 CBP
 MRP
 MPS

31. MRP CONFIG - OPPQ

33. MRP- SEARCH ENGINE / TOOL
 Dependent - BOM ( SALES ORDER ) SD/ MARKETIING TEAM
 Independent - PIR – PANNED INDEPENDENT REQUIREMENT ( MD61)  PP
 MD02
 MD03
 MD04
 MD05

34. MRP – PROCESS FLOW
 PIR / SALES ORDER
 MD01/MD02
 MD04  PLANNED ORDER  PR/PO
 PLANNED ORDER PURCHASE REQUIISTIONPURCHASE ORDERGOOD
RECEIPT (MM-PROCURE TO PAY ) –STOCK FOR NON-STOCK ITEMS
 PLANNED ORDER  PRODUCTION ORDER CONFIRMATION -- CO11N GR
GOOD RECEIPT

35. Planning processes in SAP PP
 Total Planning
 Long term planning
 SOP
 Capacity planning

36. Shop floor planning
 Order types