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Sanitation of Premises
Premises used for the
manufacturing of products shall be
of suitable design and construction
so as to facilitate good sanitation.
Ensure that the premise is neat and
clean and is free of puddled water.
Floorings of the equipment
washing rooms could be sloped to
allow draining of water
PREMISES
1
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
Hand washing and well ventilated toilet facilities and changing
rooms shall be provided for personnel at suitable locations.
PREMISES
2
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
Suitable locker facilities shall be provided at appropriate locations
for the storage of employees clothing and personal property.
PREMISES
3
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
The preparation, storage and consumption of food and
beverages shall be restricted to specific areas, such as
meal rooms and canteen.
Facilities in such rooms must meet sanitary standards.
Meal rooms and canteen rooms shall not have direct
access to controlled areas (e.g. production area and
areas use to store materials used for production and
finished products).
4
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
PREMISES
Waste material shall not be allowed to accumulate.
It shall be collected in suitable receptacles for
removal to collection points outside the buildings
and disposed of safely and in a sanitary manner at
regular and frequent intervals.
Ensure that there are no harborages and breeding
areas for pests at the site
Ensure that properly closed areas are used for
storage of waste materials
PREMISES
5
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
PREMISES
Rodenticide, insecticides, fumigating agents and sanitizing
materials used must not contaminate equipment, raw materials,
packaging materials, in-process materials or finished products.
There shall be a pest control programme, documents such as
layout, trending and expectations.
Contract agreements shall be established,
where applicable.
6
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
ASEAN Guidelines on GMP for Traditional Medicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
samplingroom
weighingroom
EmergencyDoor
EmergencyDoor
Startingmaterials
EmergencyDoor
Packagingmaterials
Warehouse
finishedproducts
Quarantine
Receivingarea
MODULE CHAPTER 4 –
Sanitationand Hygiene
1
2
3
4
5 5
= Bait stations
First rotation
= Bait stations
Second rotation
1
2 3
4
= electric insect
eradicators = Mechanical traps
Layout of pest and insect control in Warehouse
PREMISES
36
There shall be written procedures assigning responsibility for
sanitation and describing cleaning schedules, methods,
equipment, materials to be used and facilities to be cleaned in
sufficient detail. Such written procedures shall be followed and
the result shall be documented.
Annex 8 - SOP on Cleaning of Equipment and Accessories
Annex 9 - Cleaning Schedule Form
Annex 10 - Cleaning Record Form
Annex 11 - Cleaning Inspection Record
PREMISES
8
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
MODULE CHAPTER 4 – Sanitation and Hygiene
Pets are not allowed within the vicinity of the
manufacturing plant.
PREMISES
9
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
Equipment and utensils shall be cleaned both
inside and outside after use according to
established procedures. Cleaned equipment
shall be kept or stored in a clean condition
and identified with the status of cleaning, and
checked for cleanliness prior to each use.
EQUIPMENT AND UTENSILS
10
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
Vacuum or wet cleaning methods are preferred. Compressed air
and brushes shall be used with care or avoided if possible, as
they increase the risk of product contamination
Compressed air
11
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
EQUIPMENT AND UTENSILS
Cleaning agents, washing and cleaning equipment shall not
be a source of contamination.
The choice of cleaning method and agents shall be carefully
considered and justified.
EQUIPMENT AND UTENSILS
12
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
Adequate space, preferably separated from processing areas,
shall be provided for cleaning and storing mobile equipment and
utensils including the storage of cleaning materials.
EQUIPMENT AND UTENSILS
13
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
EQUIPMENT AND UTENSILS
A separate room may
be needed for storing
clean, idle equipment
which should be kept
dry at all times.
14
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
Written procedures shall be established and followed for
cleaning and sanitising of equipment, utensils and
containers used in the manufacture of health supplements.
Please see Annex 9 on Cleaning Schedule
EQUIPMENT AND UTENSILS
15
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
These procedures shall be prepared to prevent equipment
contamination by cleaning or sanitising agents and shall at least
include the following:
1. Responsibility for cleaning
2. Cleaning schedule
3. Cleaning methods
4. Equipment and materials used in cleaning operations
5. Methods of disassembling and reassembling equipment
6. Removal of previous batch identification
7. Protection of clean equipment and utensils from
contamination prior to use
16
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
EQUIPMENT AND UTENSILS
Records of cleaning, including
the appropriate sanitising and
inspection conducted prior to
use shall be maintained.
EQUIPMENT AND UTENSILS
17
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
REFERENCES
18
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
1. ASEAN Guidelines on Good Manufacturing Practice
for Traditional Medicines.
2. ASEAN Guidelines on Good Manufacturing Practice
for Health Supplements.
THANK YOU!
ONE VISION, ONE IDENTITY, ONE COMMUNITY
ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015
Chapter 4 - Sanitation and Hygiene
48

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sanitation of manufacturing premises.pptx

  • 1. Sanitation of Premises Premises used for the manufacturing of products shall be of suitable design and construction so as to facilitate good sanitation. Ensure that the premise is neat and clean and is free of puddled water. Floorings of the equipment washing rooms could be sloped to allow draining of water PREMISES 1 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 2. Hand washing and well ventilated toilet facilities and changing rooms shall be provided for personnel at suitable locations. PREMISES 2 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 3. Suitable locker facilities shall be provided at appropriate locations for the storage of employees clothing and personal property. PREMISES 3 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 4. The preparation, storage and consumption of food and beverages shall be restricted to specific areas, such as meal rooms and canteen. Facilities in such rooms must meet sanitary standards. Meal rooms and canteen rooms shall not have direct access to controlled areas (e.g. production area and areas use to store materials used for production and finished products). 4 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene PREMISES
  • 5. Waste material shall not be allowed to accumulate. It shall be collected in suitable receptacles for removal to collection points outside the buildings and disposed of safely and in a sanitary manner at regular and frequent intervals. Ensure that there are no harborages and breeding areas for pests at the site Ensure that properly closed areas are used for storage of waste materials PREMISES 5 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 6. PREMISES Rodenticide, insecticides, fumigating agents and sanitizing materials used must not contaminate equipment, raw materials, packaging materials, in-process materials or finished products. There shall be a pest control programme, documents such as layout, trending and expectations. Contract agreements shall be established, where applicable. 6 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 7. ASEAN Guidelines on GMP for Traditional Medicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene samplingroom weighingroom EmergencyDoor EmergencyDoor Startingmaterials EmergencyDoor Packagingmaterials Warehouse finishedproducts Quarantine Receivingarea MODULE CHAPTER 4 – Sanitationand Hygiene 1 2 3 4 5 5 = Bait stations First rotation = Bait stations Second rotation 1 2 3 4 = electric insect eradicators = Mechanical traps Layout of pest and insect control in Warehouse PREMISES 36
  • 8. There shall be written procedures assigning responsibility for sanitation and describing cleaning schedules, methods, equipment, materials to be used and facilities to be cleaned in sufficient detail. Such written procedures shall be followed and the result shall be documented. Annex 8 - SOP on Cleaning of Equipment and Accessories Annex 9 - Cleaning Schedule Form Annex 10 - Cleaning Record Form Annex 11 - Cleaning Inspection Record PREMISES 8 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 9. MODULE CHAPTER 4 – Sanitation and Hygiene Pets are not allowed within the vicinity of the manufacturing plant. PREMISES 9 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 10. Equipment and utensils shall be cleaned both inside and outside after use according to established procedures. Cleaned equipment shall be kept or stored in a clean condition and identified with the status of cleaning, and checked for cleanliness prior to each use. EQUIPMENT AND UTENSILS 10 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 11. Vacuum or wet cleaning methods are preferred. Compressed air and brushes shall be used with care or avoided if possible, as they increase the risk of product contamination Compressed air 11 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene EQUIPMENT AND UTENSILS
  • 12. Cleaning agents, washing and cleaning equipment shall not be a source of contamination. The choice of cleaning method and agents shall be carefully considered and justified. EQUIPMENT AND UTENSILS 12 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 13. Adequate space, preferably separated from processing areas, shall be provided for cleaning and storing mobile equipment and utensils including the storage of cleaning materials. EQUIPMENT AND UTENSILS 13 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 14. EQUIPMENT AND UTENSILS A separate room may be needed for storing clean, idle equipment which should be kept dry at all times. 14 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 15. Written procedures shall be established and followed for cleaning and sanitising of equipment, utensils and containers used in the manufacture of health supplements. Please see Annex 9 on Cleaning Schedule EQUIPMENT AND UTENSILS 15 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 16. These procedures shall be prepared to prevent equipment contamination by cleaning or sanitising agents and shall at least include the following: 1. Responsibility for cleaning 2. Cleaning schedule 3. Cleaning methods 4. Equipment and materials used in cleaning operations 5. Methods of disassembling and reassembling equipment 6. Removal of previous batch identification 7. Protection of clean equipment and utensils from contamination prior to use 16 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene EQUIPMENT AND UTENSILS
  • 17. Records of cleaning, including the appropriate sanitising and inspection conducted prior to use shall be maintained. EQUIPMENT AND UTENSILS 17 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene
  • 18. REFERENCES 18 ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene 1. ASEAN Guidelines on Good Manufacturing Practice for Traditional Medicines. 2. ASEAN Guidelines on Good Manufacturing Practice for Health Supplements.
  • 19. THANK YOU! ONE VISION, ONE IDENTITY, ONE COMMUNITY ASEAN Guidelines on GMP for TraditionalMedicines / Health Supplement 2015 Chapter 4 - Sanitation and Hygiene 48