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Quick Changeover and SMED Superfactory Manufacturing Excellence Series Lean Overview 5S & Visual Factory Cellular Manufacturing Jidoka Kaizen Poka Yoke & Mistake Proofing Quick Changeover & SMED Production Preparation Process (3P) Pull Manufacturing & Just In Time Standard Work Theory of Constraints Total Productive Maintenance Training Within Industry (TWI) Value Streams
Contents © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object]
Background and History © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object]
Components and Implementation © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object]
Real World Examples © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Benefits of Setup Reduction © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
6 “Traditional” Setup Steps © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The SMED Process © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object]
Step 1: Observe and Record © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Combining equipment functionality © 2007 Superfactory™.  All Rights Reserved. ,[object Object],Notice how different quantities of the same part can be setup with the same fixture. Also, these setups can occur while the machine is running. The common setup parts were identified and replaced with this jig/holder combination. By using these fixtures, the parts are automatically centered and adjusted for height and flatness as a part of External setup-not Internal setup.

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Quick Smed Sample

  • 1. Quick Changeover and SMED Superfactory Manufacturing Excellence Series Lean Overview 5S & Visual Factory Cellular Manufacturing Jidoka Kaizen Poka Yoke & Mistake Proofing Quick Changeover & SMED Production Preparation Process (3P) Pull Manufacturing & Just In Time Standard Work Theory of Constraints Total Productive Maintenance Training Within Industry (TWI) Value Streams
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