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Amsterdam, May 8th 2014
V Glitsø PhD, Senior Department Manager
K Pontoppidan PhD, Science Manager
Feed Applications
Novozymes R&D, Denmark
Proteases: A tool to
improve soybean meal
quality
A result of variations in environmental conditions, varieties,
agricultural practices and processing conditions
High quality SBM is characterized by 2 parameters
(that are largely controllable by heat processing):
- low trypsin inhibitor content
- high protein solubility
Trypsin inhibitors may lead to poor litter quality, poor feed conversion,
low body weight and thus economic loss
1Ruiz & de Belalcázar, 2004, Ruiz, 2014, personal comm ,
2Thakur and Hurburgh (2007) J Am Oil Chem Soc 84 & de Coca-Sinova et al. (2008) Poult Sci 87
3Own work (analysis performed at Universidad Politécnica de Madrid)
SBM quality is variable
Recommeded range for
good quality SBM1
Reported values for
commercial samples2,3
Trypsin inhibitor activity (mg/g) 1.55-2.3 1.8-6.5
Protein solubility in KOH (%) 78-85 68-88
Urease ( pH) 0-0.05 0-0.05
Effect of RONOZYME ProAct on SBM of different quality
9 commercial
SBM samples
Protease
treatment:
3 hours @ pH 7,
40°C, 450 rpm
Colorimetric
analysis of
cleaved peptide
bonds
A340
9 commercial SBM samples from Brazil, Argentina and US
ELN-14-BERA-0007
Pancreatic trypsin is affected by variation in SBM quality
• Activity of pancreatic trypsin vary largely between SBM samples
• No one chemical parameter can explain the variable respons
Proteaseactivity(A340)
Estimated level of trypsin
activity in the broiler jejunum1
1Ren et. al. (2012) Poult. Sci. 91
9 commercial SBM samples from Brazil, Argentina and US
KOH sol: 68%
KOH sol:
71- 81%
ELN-13-NVGU-0009
SBM #7
ProAct is equally active on all SBM samples,
except #7 where activity is somewhat lower
RONOZYME® ProAct is not affected by variation in SBM quality
Proteaseactivity(A340)
Degradation of purified antinutritional factors (ANF)
Protease treatment: 2h, 37°C, pH 7 Protein visualized by SDS-page
Ratio between purified ANF and purified protease = 10:1
SDS-page:
10
25
30
35
50
15
kD
Visualization e.g.
by staining
ANF +
protease
Heat +
SDS
Degradation of purified antinutritional factors (ANF)
Nielsen et al. (2013) IPSF , Abstract M80
Kunitz inhibitor Bowman Birk inhibitor
Degradation efficiency (%)
Kunitz inhibitor Bowman Birk inhibitor Lectin
ProAct 96 64 98
Trypsin 4 29 11
14
22
31
66
14
22
31
66
kDa kDa
Intact
inhibitor
Degradation
products
Intact
inhibitor
Degradation
products
14
22
31
66
Lectin
kDa
Intact lectin
Degradation
products
Potential role of ProAct in relation to SBM quality
• The endogenous protease system impaired
=> reduced growth performance
• ProAct degrade trypsin inhibitors
• ProAct complements the endogenous protease
system in the degradation of feed protein
• The endogenous protease system is functional
• Protein solubility limit protein utilization
• ProAct increase protein solubility
• ProAct complements the endogenous protease
system in the degradation of feed protein
Over-processed SBM
(low trypsin inhibitor level; low protein solubility)
Under-processed SBM
(high trypsin inhibitor level; high protein solubility)
Conclusions and implications
Low SBM quality as a result of high trypsin inhibitor content can lead to
poor litter quality, impaired FCR, low bodyweight and economic loss
Batch-to-batch variation in SBM samples affected pancreatic trypsin to a
large extent in contrast to RONOZYME® ProAct, which was largely
unaffected
Purified trypsin inhibitors are degraded in vitro by RONOZYME® ProAct
Addition of an effective microbial protease to feed has the potential to
assist the pancreatic proteases in hydrolyzing protein in diets containing
SBM despite trypsin inhibitor level – and in this way act to level out
differences in soy quality
TIME FOR DICUSSION
Effect of ProAct and trypsin on various soy substrates
Different soy
substrates
Protease
treatment:
3 hours @ pH 7,
40°C, 450 rpm
Colorimetric
analysis of
cleaved peptide
bonds
A340
Efffect on autoclaved soy whiteflakes
Oil extracted soy whiteflakes (non toasted) were autoclaved @ 125°C
for 10 or 40 minutes to simulate under- and over-toasting
Urease , pH TIU/mg1 KOH protein solubility, %
Whiteflakes autoclaved 10 min (WF10) 0.28 25.4 80
Whiteflakes autoclaved 40 min (WF40) 0.01 4.7 65
Estimated level of
trypsin activity in
the broiler
jejunum2
1 AOCS method; 2 Ren et. al. (2012) Poult. Sci. 91
Under-toasting (high inhibitor level)
reduced the activity of trypsin (PTN)
ProAct worked equally well on
under- and over toasted SBM
ELN-13-NVGU-0006
Effect on non-toasted and toasted SBM
Oil extracted soy whiteflakes (non-toasted) and the same whiteflakes
after industrial toasting (SBM) were used as substrate
Urease, pH TIU/mg1
Whiteflakes (WF) 2.04 14
Toasted sbm (SBM) 0.02-0.03 -
ELN-13-HALL-0001
Estimated level
of trypsin act. in
broiler jejunum2
1 AOCS method; 2 Ren et. al. (2012) Poult. Sci. 91
Trypsin (PTN) had almost no activity
on non-toasted SBM (whiteflakes)
ProAct worked on both non-toasted
(whiteflakes) and toasted SBM
SBM #7SBM #5
ELN-14-NVGU-0001
Products dosed 10x rec. dose for broiler diets
Statistical significance within each dataset was tested using All-pairs Tukey-kramer HSD, P<0.05
Effect of protease products on SBM of different quality
A
C C C
B B
a
e de d
c
b
modified from de Coca-Sinova et al. (2008) Poult Sci 87
modified from Thakur & Hurburgh
(2007) J Am Oil Chem Soc 84
Background
SBMs are highly variable with regards to crude protein content, protein
solubility and trypsin inhibitor activity
Analytical data on 9 SBM samples
(Prof. Mateos)
#1 #2 #3 #4 #5 #6 #7 #8 #9
USA USA USA ARG ARG ARG BRA BRA BRA
Crude protein (%DM) 53.8 52.4 52.9 53.6 52.9 52.8 53.7 54.2 53.2
PDI (%DM) 25.6 24.8 9.7 10.4 11.7 10.1 7.0 15.2 12.5
KOH solubility (%DM) 80.2 79.7 78.6 75.4 77.3 71.4 67.9 77.2 81.4
Urease activity ( pH) 0.02 0.00 0.02 0.01 0.00 0.00 0.05 0.05 0.01
Trypsin inhibitor activity
(mg/g DM) 3.75 3.49 3.15 2.71 2.67 2.49 2.39 2.76 2.71
Heat Damage Index
(Aminored – Evonik) 5.00 2.00 8.00 11.00 12.00 15.00 25.00 14.00 16.00
0.00
0.01
0.02
0.03
0.04
0.05
2.00 2.50 3.00 3.50 4.00
Ureaseact.
TIA
Urease act. vs TIA
65.0
70.0
75.0
80.0
85.0
2.00 2.50 3.00 3.50 4.00
KOHSol.
TIA
KOH sol. vs TIA
SYNERGY WITH PANCREATIC PROTEASES
Substrate: Commercially toasted SBM
Incubation: 3 hours, pH 7, 40°C
Enzymes: Pancreatic Trypsin Novo (PTN), RONOZYME® ProAct
ELN-13-HALL-0001
Using ProAct, same
effect is obtained
with ~½ amount of
PTN

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Proteases a tool to improve soybean quality-glitsoe amsterdam2014

  • 1. Amsterdam, May 8th 2014 V Glitsø PhD, Senior Department Manager K Pontoppidan PhD, Science Manager Feed Applications Novozymes R&D, Denmark Proteases: A tool to improve soybean meal quality
  • 2. A result of variations in environmental conditions, varieties, agricultural practices and processing conditions High quality SBM is characterized by 2 parameters (that are largely controllable by heat processing): - low trypsin inhibitor content - high protein solubility Trypsin inhibitors may lead to poor litter quality, poor feed conversion, low body weight and thus economic loss 1Ruiz & de Belalcázar, 2004, Ruiz, 2014, personal comm , 2Thakur and Hurburgh (2007) J Am Oil Chem Soc 84 & de Coca-Sinova et al. (2008) Poult Sci 87 3Own work (analysis performed at Universidad Politécnica de Madrid) SBM quality is variable Recommeded range for good quality SBM1 Reported values for commercial samples2,3 Trypsin inhibitor activity (mg/g) 1.55-2.3 1.8-6.5 Protein solubility in KOH (%) 78-85 68-88 Urease ( pH) 0-0.05 0-0.05
  • 3. Effect of RONOZYME ProAct on SBM of different quality 9 commercial SBM samples Protease treatment: 3 hours @ pH 7, 40°C, 450 rpm Colorimetric analysis of cleaved peptide bonds A340
  • 4. 9 commercial SBM samples from Brazil, Argentina and US ELN-14-BERA-0007 Pancreatic trypsin is affected by variation in SBM quality • Activity of pancreatic trypsin vary largely between SBM samples • No one chemical parameter can explain the variable respons Proteaseactivity(A340) Estimated level of trypsin activity in the broiler jejunum1 1Ren et. al. (2012) Poult. Sci. 91
  • 5. 9 commercial SBM samples from Brazil, Argentina and US KOH sol: 68% KOH sol: 71- 81% ELN-13-NVGU-0009 SBM #7 ProAct is equally active on all SBM samples, except #7 where activity is somewhat lower RONOZYME® ProAct is not affected by variation in SBM quality Proteaseactivity(A340)
  • 6. Degradation of purified antinutritional factors (ANF) Protease treatment: 2h, 37°C, pH 7 Protein visualized by SDS-page Ratio between purified ANF and purified protease = 10:1 SDS-page: 10 25 30 35 50 15 kD Visualization e.g. by staining ANF + protease Heat + SDS
  • 7. Degradation of purified antinutritional factors (ANF) Nielsen et al. (2013) IPSF , Abstract M80 Kunitz inhibitor Bowman Birk inhibitor Degradation efficiency (%) Kunitz inhibitor Bowman Birk inhibitor Lectin ProAct 96 64 98 Trypsin 4 29 11 14 22 31 66 14 22 31 66 kDa kDa Intact inhibitor Degradation products Intact inhibitor Degradation products 14 22 31 66 Lectin kDa Intact lectin Degradation products
  • 8. Potential role of ProAct in relation to SBM quality • The endogenous protease system impaired => reduced growth performance • ProAct degrade trypsin inhibitors • ProAct complements the endogenous protease system in the degradation of feed protein • The endogenous protease system is functional • Protein solubility limit protein utilization • ProAct increase protein solubility • ProAct complements the endogenous protease system in the degradation of feed protein Over-processed SBM (low trypsin inhibitor level; low protein solubility) Under-processed SBM (high trypsin inhibitor level; high protein solubility)
  • 9. Conclusions and implications Low SBM quality as a result of high trypsin inhibitor content can lead to poor litter quality, impaired FCR, low bodyweight and economic loss Batch-to-batch variation in SBM samples affected pancreatic trypsin to a large extent in contrast to RONOZYME® ProAct, which was largely unaffected Purified trypsin inhibitors are degraded in vitro by RONOZYME® ProAct Addition of an effective microbial protease to feed has the potential to assist the pancreatic proteases in hydrolyzing protein in diets containing SBM despite trypsin inhibitor level – and in this way act to level out differences in soy quality
  • 11. Effect of ProAct and trypsin on various soy substrates Different soy substrates Protease treatment: 3 hours @ pH 7, 40°C, 450 rpm Colorimetric analysis of cleaved peptide bonds A340
  • 12. Efffect on autoclaved soy whiteflakes Oil extracted soy whiteflakes (non toasted) were autoclaved @ 125°C for 10 or 40 minutes to simulate under- and over-toasting Urease , pH TIU/mg1 KOH protein solubility, % Whiteflakes autoclaved 10 min (WF10) 0.28 25.4 80 Whiteflakes autoclaved 40 min (WF40) 0.01 4.7 65 Estimated level of trypsin activity in the broiler jejunum2 1 AOCS method; 2 Ren et. al. (2012) Poult. Sci. 91 Under-toasting (high inhibitor level) reduced the activity of trypsin (PTN) ProAct worked equally well on under- and over toasted SBM ELN-13-NVGU-0006
  • 13. Effect on non-toasted and toasted SBM Oil extracted soy whiteflakes (non-toasted) and the same whiteflakes after industrial toasting (SBM) were used as substrate Urease, pH TIU/mg1 Whiteflakes (WF) 2.04 14 Toasted sbm (SBM) 0.02-0.03 - ELN-13-HALL-0001 Estimated level of trypsin act. in broiler jejunum2 1 AOCS method; 2 Ren et. al. (2012) Poult. Sci. 91 Trypsin (PTN) had almost no activity on non-toasted SBM (whiteflakes) ProAct worked on both non-toasted (whiteflakes) and toasted SBM
  • 14. SBM #7SBM #5 ELN-14-NVGU-0001 Products dosed 10x rec. dose for broiler diets Statistical significance within each dataset was tested using All-pairs Tukey-kramer HSD, P<0.05 Effect of protease products on SBM of different quality A C C C B B a e de d c b
  • 15. modified from de Coca-Sinova et al. (2008) Poult Sci 87 modified from Thakur & Hurburgh (2007) J Am Oil Chem Soc 84 Background SBMs are highly variable with regards to crude protein content, protein solubility and trypsin inhibitor activity
  • 16. Analytical data on 9 SBM samples (Prof. Mateos) #1 #2 #3 #4 #5 #6 #7 #8 #9 USA USA USA ARG ARG ARG BRA BRA BRA Crude protein (%DM) 53.8 52.4 52.9 53.6 52.9 52.8 53.7 54.2 53.2 PDI (%DM) 25.6 24.8 9.7 10.4 11.7 10.1 7.0 15.2 12.5 KOH solubility (%DM) 80.2 79.7 78.6 75.4 77.3 71.4 67.9 77.2 81.4 Urease activity ( pH) 0.02 0.00 0.02 0.01 0.00 0.00 0.05 0.05 0.01 Trypsin inhibitor activity (mg/g DM) 3.75 3.49 3.15 2.71 2.67 2.49 2.39 2.76 2.71 Heat Damage Index (Aminored – Evonik) 5.00 2.00 8.00 11.00 12.00 15.00 25.00 14.00 16.00 0.00 0.01 0.02 0.03 0.04 0.05 2.00 2.50 3.00 3.50 4.00 Ureaseact. TIA Urease act. vs TIA 65.0 70.0 75.0 80.0 85.0 2.00 2.50 3.00 3.50 4.00 KOHSol. TIA KOH sol. vs TIA
  • 17. SYNERGY WITH PANCREATIC PROTEASES Substrate: Commercially toasted SBM Incubation: 3 hours, pH 7, 40°C Enzymes: Pancreatic Trypsin Novo (PTN), RONOZYME® ProAct ELN-13-HALL-0001 Using ProAct, same effect is obtained with ~½ amount of PTN