WELCOME
PLANT LOCATION 
Numerical problem
REASON FOR PLANT LOCATION 
STUDY 
1. Establishment of a new venture 
2. Expansion of existing business. 
3. Significant change in existing demand , supply 
and marketing location 
4. Significant change in the cost structure 
5. Government policies
QUESTION 
Potential locations A,B,C have the cost structures shown 
below for manufacturing a product expected to sell 
for Rs.27000/- per unit Find the most economical 
location for an expected volume of 2000 units per 
year. 
Site Fixed 
cost/year 
Variable 
cost/year 
A 6,000,000 1500 
B 7,000,000 500 
C 5,000,000 4000
SOLUTION 
First we calculate the total cost of each plant by 
using following formula -: 
Total cost = fixed cost + (variable cost/unit)(volume) 
LOCATION TOTAL COST 
A 6,000,000 + 1500*2000 = 9,000,000 
B 7,000,000 + 500*2000 = 8,000,000 
C 5.000.000 + 4000*2000 =13,000,000
From the above table . It is clear that the cost for the 
location B is minimum. 
(second part) 
Range calculation 
In this range calculation we can get what amount 
of volume is suitable for each location.
Let Q be the volume at which we switch from 
site C to site A – 
TC of site C > TC of site A 
5,000,000 + 4000 Q > 6,000,000 + 1500 Q 
4000 Q – 1500 Q > 6,000,000 – 5,000,000 
2500 Q > 1,000,000 
Q > 1,000,000/2500 
Q > 400 units
Let Q be the volume at which we switch from 
site A to site B – 
TC of site A > TC of site B 
6,000,000 + 1500 Q > 7,000,000 + 500 Q 
1500 Q – 500 Q > 1,000,000 
Q > 1,000,000/1000 
Q > 1000 units
RANGE 
RANGE OF 
VOLUME 
BEST PLANT 
0 < Q < 400 C 
400 < Q < 1000 A 
1000 < Q B
Production management

Production management

  • 1.
  • 2.
  • 3.
    REASON FOR PLANTLOCATION STUDY 1. Establishment of a new venture 2. Expansion of existing business. 3. Significant change in existing demand , supply and marketing location 4. Significant change in the cost structure 5. Government policies
  • 4.
    QUESTION Potential locationsA,B,C have the cost structures shown below for manufacturing a product expected to sell for Rs.27000/- per unit Find the most economical location for an expected volume of 2000 units per year. Site Fixed cost/year Variable cost/year A 6,000,000 1500 B 7,000,000 500 C 5,000,000 4000
  • 5.
    SOLUTION First wecalculate the total cost of each plant by using following formula -: Total cost = fixed cost + (variable cost/unit)(volume) LOCATION TOTAL COST A 6,000,000 + 1500*2000 = 9,000,000 B 7,000,000 + 500*2000 = 8,000,000 C 5.000.000 + 4000*2000 =13,000,000
  • 6.
    From the abovetable . It is clear that the cost for the location B is minimum. (second part) Range calculation In this range calculation we can get what amount of volume is suitable for each location.
  • 7.
    Let Q bethe volume at which we switch from site C to site A – TC of site C > TC of site A 5,000,000 + 4000 Q > 6,000,000 + 1500 Q 4000 Q – 1500 Q > 6,000,000 – 5,000,000 2500 Q > 1,000,000 Q > 1,000,000/2500 Q > 400 units
  • 8.
    Let Q bethe volume at which we switch from site A to site B – TC of site A > TC of site B 6,000,000 + 1500 Q > 7,000,000 + 500 Q 1500 Q – 500 Q > 1,000,000 Q > 1,000,000/1000 Q > 1000 units
  • 9.
    RANGE RANGE OF VOLUME BEST PLANT 0 < Q < 400 C 400 < Q < 1000 A 1000 < Q B