The document discusses various metallurgical processes including hydrometallurgy, electrometallurgy, and pyrometallurgy. It focuses on pyrometallurgy and describes roasting as a pyrometallurgical process where ore is heated in air below its melting point to purify metals. There are different types of roasts including oxidizing, sulfatizing, reducing, and chloridizing roasts. Roasting is used to convert sulfides to oxides through oxidation and remove sulfur as sulfur dioxide gas. Various types of roasters are used including multiple hearth, flash, rotary kiln, and fluidized bed roasters.
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The process of transformation of a substance from liquid to solid state in which the crystal lattice forms and crystals appear.
•Volume shrinkage or volume contraction
Non - Ferrous Extraction of Metals Lecture NotesFellowBuddy.com
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The process of transformation of a substance from liquid to solid state in which the crystal lattice forms and crystals appear.
•Volume shrinkage or volume contraction
Non - Ferrous Extraction of Metals Lecture NotesFellowBuddy.com
FellowBuddy.com is an innovative platform that brings students together to share notes, exam papers, study guides, project reports and presentation for upcoming exams.
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Presentation on Carburizing (Heat Treatment Process).
Presented To,
Engr. Ubaid-ur-Rehman Ghouri, Department of Industrial & Manufacturing Engineering, UET Lahore (RCET Campus).
Presented By,
Muhammad Zeeshan
Zahid Mehmood
Ali Iqbal
Muhammad Waqas
Presentation on Carburizing (Heat Treatment Process).
Presented To,
Engr. Ubaid-ur-Rehman Ghouri, Department of Industrial & Manufacturing Engineering, UET Lahore (RCET Campus).
Presented By,
Muhammad Zeeshan
Zahid Mehmood
Ali Iqbal
Muhammad Waqas
i. Introduction
ii. Pyro-metallurgy
Calcinations
Roasting
Smelting
Slags and fluxes
iii. Hydro- Metallurgy
• Advantages of hydro metallurgy
General methods of extraction
• Leaching operations
iv. Electro-metallurgy
Electrolytic decomposition
Structure of solvent media
Molten(fused) salt electrolytes
Electrolysis of aqueous solutions
Role –energy in metal extraction
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
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and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
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The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
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This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
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The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Vaccine management system project report documentation..pdf
Principals of roasting and its types
1. Principles of Roasting and Its
Types
By: AKSHAT CHATURVEDI
ANITA KASOT
HEENA YADAV
HITESH GUPTA
MUKESH NAINWAL
PRACHI BAFNA
2. Various Metallurgical
Proceses
Hydrometallurgy is a method for obtaining metals from their
ores. It is a technique within the field of extractive
metallurgy involving the use of aqueous chemistry for the
recovery of metals from ores, concentrates, and recycled or
residual materials
Electrometallurgy is a term used for processes that refine or
purify metals using electricity. It can also be a general term for
electrical processes used to plate one metal with another for
decorative or corrosion resistance purposes.
Pyrometallurgy is a branch of extractive metallurgy. It
consists of the thermal treatment of minerals and
metallurgical ores and concentrates to bring about physical
and chemical transformations in the materials to enable
recovery of valuable metals
3. Pyrometallurgy
Pyrometallurgy deals with the extraction of
minerals from ore by treating them with heat.
Pyrometallurgy
Calcination Roasting Smelting
4. ROASTING
In roasting, the ore is heated in a regular supply of air in
a furnace at a temperature below the melting point of
the metal.
Roasting is a metallurgical process involving gas–solid
reactions at elevated temperatures with the goal of
purifying the metal component(s).
Often before roasting, the ore has already been partially
purified, e.g. by froth floatation. The concentrate is
mixed with other materials to facilitate the process.
This process is generally applied to sulphide minerals.
During roasting, the sulfide is converted to an oxide,
and sulfur is released as sulfur dioxide, a gas.
5. For the ores Cu2S (chalcocite) and ZnS
(sphalerite), balanced equations for the roasting
are:-
2 Cu2S + 3O2 → 2 Cu2O + 2 SO2
2 ZnS + 3 O2 → 2 ZnO + 2 SO2
6. PROCESSES
There are several different types of roast, each one
intended to produce a specific reaction and to yield a
roasted product (or calcine) suitable for the particular
processing operation to follow. The roasting
procedures are:
Oxidizing roasts - which remove all or part of the
sulfur from sulfide metal compounds, replacing the
sulfides with oxides. (The sulfur removed goes off
as sulfur dioxide gas.) Oxidizing roasts are
exothermic.
Sulfatizing roasts - which convert certain metals
from sulfides to sulfates. Sulfatizing roasts are
exothermic.
7. Reducing roasts, which lower the oxide state
or even completely reduce an oxide to a metal.
Reducing roasts are exothermic.
Chloridizing roasts, or chlorination, which
change metallic oxides to chlorides by heating
with a chlorine source such as chlorine gas,
hydrochloric acid gas, ammonium chloride, or
sodium chloride. These reactions are
exothermic.
Volatilizing roasts, which eliminate easily
volatilized oxides by converting them to gases.
Calcination, in which solid material is heated to
drive off either carbon dioxide or chemically
combined water. Calcination is an endothermic
reaction.
8. Roasting depends on following factors:
1. Time
2. Temperature
3. Avaibility of O2 or air
4. Physical condition
Criteria of selection of roasting process
1. Physical condition of product blast furnace
smelting product should coarse or cellular
reverberatory furnace – product should be fine
leaching – product should be porous .
2. Chemical composition of product
For copper – retain some sulphur
For Lead & Zinc - complete elimination of
sulphur .
9. ROASTERS
Each of the above processes can be carried out in
specialized roasters.
The types most commonly in use are fluidized-bed,
multiple-hearth, flash, chlorinator, rotary kiln,
and sintering machine (or blast roaster).
10. Flash Roasting
Preheated ore particles are made to fall through
body of hot air resulting in
Instantaneous oxidation or ‘flashing’ of combustible
constituents of the ore, mainly sulphur
Hence called flash roasting
Ore should be of fine size
Capacity of flash roaster > hearth roaster
Temp. of combustion zone = 900-9500 C
11. Sinter Roasting/Blast
Roasting
Fine ore & concentrate have to be agglomerated
before they can be charged in a blast furnace
Treatment of sulphide ore in a sintering machine
where roasting and agglomeration take place
simultaneously
Charge = (fine ore+ moisture) as layer of 15-50 cm
thick on revolving belt
Combustion is done by burner
Speed is adjusted - roasting should be completed
before it is discharged
Produce porous cinder called sinter
Cooled sinter is sized to give uniform product
12. Multiple Hearth Roasting
Basic principle –
Counter current flow of solid ore & the oxidizing
gases.
Working:
- The hearth at the top dry and heat the charge
- Ore is discharged automatically at the top hearth
- It gradually moves downwards through alternate
passages around the shaft and periphery and
finally emerges at the bottom
- The oxidizing gases flow upwards
- External heating of charge is unnecessary
except when charge contain moisture
13. Drawbacks :
(1) Roasting is slow
(2) Gases are unsuitable for production of H2SO4
because they do not contain sufficient SO2 and
SO3
Pictorial view of multiple hearth roasting unit
15. Fluidized-bed roasting
Principle-
- Ore particles are roasted
while it is suspended in an
upward stream of gases
- Gas passes through
bottom of the bed
- Behahaviour of the bed
depends on the velocity of
gas
16. Fluidized-bed roasting
The ore particles are roasted while suspended in
an upward stream of gas
Finely ground sulfide concentrates in size over the
range 0.005 to 0.05 cm in diameter is used
As in the suspension roaster, the reaction rates for
desulfurization are more rapid than in the older
multiple-hearth processes.
Fluidized-bed roasters operate under a pressure
slightly lower than atmospheric and at
temperatures averaging 1000°C (1800°F).
In the fluidized-bed process, no additional fuel is
required after ignition has been achieved.
17. Steps observed during roasting
process
Stage-1
When the gas flow rate is very low, and the ore
bed is porous, the gas permeates the bed
without disturbing the ore particles
Pressure drop across the bed is proportional to
flow rate
Stage-2
Gas velocity increses, the bed expands
upwards due to the effect of the drag forces
exerted by gas stream
The pressure drop across the bed depends on
the gas velocity
18. Stage-3
When gas velocity further increases a stage is
reached
Pressure drop = wt. of the particle per unit area of
the bed
Particles remain individually suspended and offer
less resistance to gas flow
Stage-4
Further increase in gas velocity lead to continued
expansion of the bed
Results in increase in interparticle distance
Pressure drop across bed continues to decrease
as the gas velocity increases
19. Stage-5
Finally, the expansion of the bed is independent of
gas velocity
Outcoming gas stream appears in the form of
bubbles bursting on the surface of the bed which
looks like well stirred boiling liquid
In this condition the bed is said to be fluidized.
The fluidized bed has an apparent density distinctly
different from the density of the solid and is
capable of flowing like a liquid.
21. Advantages
High energy efficiency because it can
be autogenously operated
Useful in recovery of sulphur because
the gas that it produces has high SO2
content
Ideal for roasting of oxide ores
because the oxidizing reactions that
take place during roasting is highly
exothermic.
e.g. Pyrite FeS2, Millerite NiS, etc.