This presentation about Challenges and Opportunities of Industrial Engineering in RMG Sector. In this presentation we discuss about Industrial Engineering. This presentation give you a clear idea what Industrial Engineering doing their daily activities responsibilities and Challenges and opportunities. Actually this presentation help all over Textile Students, Apparel Students and Industrial Engineering Students. I hope Its makes a positive Impact on Industrial Engineering Students.
At present Industrial Engineering (IE) is one of the important department for each garments or textile factory. Today’s maximum factory is run by industrial engineers, where they have to follow a process flow chart. By which they can easily control the whole garments production processes....
At present Industrial Engineering (IE) is one of the important department for each garments or textile factory. Today’s maximum factory is run by industrial engineers, where they have to follow a process flow chart. By which they can easily control the whole garments production processes....
GSD is a technique for Methods Analysis and the setting of Time Standards for the Sewn
Products Industries.
Reference - International Labour Office (Geneva) publication - Introduction to Work Study.
Modern Quality Management System in Apparel Industries.Sharif Bhuiyan
Quality management is a method for ensuring that all the activities necessary to design,
develop and implement a product or service are effective and efficient with respect to the
system and its performance.
SOP of Seven Zero System or Traffic Light System । TLSRabiul Hasan
Standard of Operating Procedure of sewing Traffic Light System or Seven Zero System. Traffic Light System in Garments also known as TLS. Basically it's a Quality tool to improve garments product quality from sewing line. Traffic light system is the most effective inspection tool to reduce defect generation at source. It is a random inspection system. Traffic Light System is a visual control for highlighting quality issues in sewing line. Traffic light quality system works in a similar fashion the transportation traffic light system works. Three different colour cards are placed in each operators place. Green indicates that Quality meets the customers Standard. Yellow indicates that a minor fault has been found and caution is required. Red indicates that the Quality Standard does not meet the customers standard requirement.
Objectives of Production Planning :
To determine capacity of all manufacturing departments and to plan systematically coordinated
To translate orders received from sales department into orders on the works department and to ensure steady plans of production activities.
To promote fuller utilization of plants.
To assist labor towards right and greater earnings.
To train staff in the effective performance of their duties
Lean manufacturing tools for garment industryAzmir Latif Beg
Lean manufacturing is a unified, compressive set of philosophies, rules, guidelines, tools, and techniques for improving and optimizing discrete process.
Lean is a production practice that creates more value with less work by eliminating sources of waste.
Bba501 & production and operations managementsmumbahelp
Dear students get fully solved assignments
Send your semester & Specialization name to our mail id :
help.mbaassignments@gmail.com
or
call us at : 08263069601
GSD is a technique for Methods Analysis and the setting of Time Standards for the Sewn
Products Industries.
Reference - International Labour Office (Geneva) publication - Introduction to Work Study.
Modern Quality Management System in Apparel Industries.Sharif Bhuiyan
Quality management is a method for ensuring that all the activities necessary to design,
develop and implement a product or service are effective and efficient with respect to the
system and its performance.
SOP of Seven Zero System or Traffic Light System । TLSRabiul Hasan
Standard of Operating Procedure of sewing Traffic Light System or Seven Zero System. Traffic Light System in Garments also known as TLS. Basically it's a Quality tool to improve garments product quality from sewing line. Traffic light system is the most effective inspection tool to reduce defect generation at source. It is a random inspection system. Traffic Light System is a visual control for highlighting quality issues in sewing line. Traffic light quality system works in a similar fashion the transportation traffic light system works. Three different colour cards are placed in each operators place. Green indicates that Quality meets the customers Standard. Yellow indicates that a minor fault has been found and caution is required. Red indicates that the Quality Standard does not meet the customers standard requirement.
Objectives of Production Planning :
To determine capacity of all manufacturing departments and to plan systematically coordinated
To translate orders received from sales department into orders on the works department and to ensure steady plans of production activities.
To promote fuller utilization of plants.
To assist labor towards right and greater earnings.
To train staff in the effective performance of their duties
Lean manufacturing tools for garment industryAzmir Latif Beg
Lean manufacturing is a unified, compressive set of philosophies, rules, guidelines, tools, and techniques for improving and optimizing discrete process.
Lean is a production practice that creates more value with less work by eliminating sources of waste.
Bba501 & production and operations managementsmumbahelp
Dear students get fully solved assignments
Send your semester & Specialization name to our mail id :
help.mbaassignments@gmail.com
or
call us at : 08263069601
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...Karina Islam
The garment industry has played a pioneering role in the development of industrial sector of Bangladesh. The RMG sector is expected to grow despite the global financial crisis of 2009.As China is finding it challenging to make textile and foot wear items at cheap price, due to rising labor costs, many foreign investors, are coming to Bangladesh to take advantage of the low labor cost. Though Bangladesh produces garment with lowest cost but poor productivity. To survive and prosper in today's economic times, companies can no longer manage using financial measures alone, they have to track non-financial measures also such as customer satisfaction, brand preference, speed of response, employee satisfaction etc.Productivity can improve by applying lean tools like- 5s, JIT, Muda, Root Cause analysis, KPIs, VSM. For improving the ultimate productivity OHS of RMG sector of Bangladesh should be improved. In Ready Made Garments (RMG) sector of Bangladesh, the employees represent an organization's biggest and its most valuable asset. The company's productivity, and ultimately, its profitability depend on making sure all of its workers perform up to their full potential. This paper summarizes that how KPIs analysis improve productivity and OHS of RMG sectors. Appropriate indicators are first selected for KPI scoring then simulate the scores with the help of Adaptive Network-based Fuzzy Inference System (ANFIS) and finally illustrated how KPIs impacts on overall productivity.
Plant & maintenance engineering is most important part of successful operation of a factory. But many companies ignore this function. Here is a brief presentation about aspects of plant & maintenance engineering, which is important part of operation and maintenance management.
RESEARCH ON PLANT LAYOUT AND PRODUCTION LINE RUNNING SIMULATION IN PISTON FAC...IAEME Publication
The aim of this paper is to create a better understanding of how simulation is used in industry especially in the area of facility layout planning. The project in which this paper is based upon concerns the development of a factory layout which will be created in a production line simulation. Background research was conducted in the field of simulations including the history, advantages, current capabilities, steps of development, and current uses. Research also concerning layout planning will also be reported in the research sections of this paper.
The French Revolution, which began in 1789, was a period of radical social and political upheaval in France. It marked the decline of absolute monarchies, the rise of secular and democratic republics, and the eventual rise of Napoleon Bonaparte. This revolutionary period is crucial in understanding the transition from feudalism to modernity in Europe.
For more information, visit-www.vavaclasses.com
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This is a presentation by Dada Robert in a Your Skill Boost masterclass organised by the Excellence Foundation for South Sudan (EFSS) on Saturday, the 25th and Sunday, the 26th of May 2024.
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Presentation on challenges and opportunitues of industrial engineer in rmg industry
1. Course Title: Apparel production Engineering
Course Title:GMT-3101
Presentation on: Challenges and Opportunities of Industrial Engineering in RMG Sector
Submitted To:
Kibria Shamim
Lecturer
Department Apparel
Manufacturing Technology
BUFT
Submitted by:
1. 191-064-101 Sabbir Hossain.
2. 191-080-101 Hasan Rabbi.
3. 191-083-101. Emran Miah
4. 191-085- 101 Rubyat Jahan Rothi
5. 191-086-101. Jubayet Hossan
6. 191-095-101 Farjana Azad Tanjamin
2. Welcome to Our Presentation
Challenges and Opportunities of Industrial
Engineering in RMG Sector
3. What is Industrial Engineering?
Industrial engineering that deals with the design, improvement, and
installation of integrated systems (as of people, materials, and
energy) in industry
4. What are the career paths for Industrial Engineering graduates?
6. Objectives of Industrial Engineer
To increase productivity
Process improvement by motion reduction.
Reduce work in process (WIP) and remove the bottleneck.
Increase the efficiency of operations
Reduce man-machine ratio
Process improvement to reduce cost, waste and rejection Reduce
wastage and defects
Keep workplace and environment safe
Production planning and implementation
7. Why Industrial Engineering is Necessary?
Fitting on Global Competitors.
Produce more goods at a lower cost.
Maximum output by limited minimum resources.
Adds value to the product.
Manpower balancing, target setting, and
monitoring achievements.
9. Flow chart of industrial engineering(IE)
Negotiation with garments merchandiser
Garments analysis
Make P.P meeting if all the required fabrics trimmings
and accessories are in housed
Production target
Set machine layout
Line setting
11. What does industrial engineering(IE) do
At present industrial engineering is one of the important department for
each garment or textile factory is by industrial engineers. Where they have
to follow a process flow chart by which they can easily control the whole
garment production processes
Project management
manufacturing production and distribution
Supply chain management
13. Role of industrial engineering(IE)
Operation breakdown
Design machine layout
Time study
Balance the time
14. Major work of industrial engineering in Garments
IE team works in-
Cutting
Sewing
finishing
Reducing manpower
increase work efficiency
Productivity
Demand forecasting
develop new design
Develop Layout,
They analyze CM, SMV, costing, consumption, profit- Loss.
15. Some Important terms for Industrial
Engineer
It is work measurement technique for recording time of
performance
Rating
It is the Rate of working of the wroker
18. Adaptation of automation
Advanced Technology and innovation already has been done by
which many garments already increased their productivity.
Men‘s power is replacing by technology.
Industrialist will face challenge if they do not have enough
knowledge and from where they can adapt automation for the
industry.
Challenges of IE
Sollution:
Investing in developing skilled
mechanical and Industrial
engineers.
19. An increase of labour cost
Worldwide labour cost is increasing.
Garment industry is more labour intensive industry, require more
men’s power.
This is the reason why Chinese companies are shifting around the
world. They are choosing Africa, Bangladesh for their suitable
investment region.
Sollution:
Garments industry should work with increase the
productivity of the workers which will reduce the per-unit
20. Worker turnover
Workers like the job until they are unskilled.
when they become skilled they try to switch one company to another
company
By training unskilled workers are becoming Skilled, but after they are not
always promised to give their valuable output to the same company.
Sollution:
Engineer need to provide a
competitive benefit to the workers.
First understand their needs and
provide their needs it can be a
monetary or non monetary benefit.
21. Forecasting demand for product
Manufacturers are facing difficulty for forecasting future
demand.
They do not have advanced reporting tools that allow them to
estimate how many items they should sell in the next few months
or following year.
Thus they suffer Lower sales.
Sollution:
manufacturers should use accurate reporting tools that
can make it easier for them to target sales and estimate
how many items should produce in the future.
22. Opportunities Of Industrial Engineering
As an Industrial engineer, there are lots of opportunities to work in the
apparel industry They work as-
Systems Analyst
Production Supervisor
Manufacturing Engineer
Consultant
Inventory Controller
Project Manager
So we can say that there are lots of scope in the apparel industry
for Industrial Engineers to work.
23. Daily Activities and Duties of an Industrial
Engineer in the Apparel Industry
Collect the line loading plan
Attend in PP meeting
Collect size set sample
Make discussion with a floor in-charge
Make layout
Ensure up to 65% -70% efficiency
Workstation design
24. What type of skill is needed as an Industrial
Engineer
Good at mathematics and numbers
Must have a learning attitude
Good at data analysis
Must have deep knowledge about IE tools
Ability to motivate subordinates
Good interpersonal skills
25. Techniques of Industrial Engineering
Time study
Value analysis
Job evaluation
Material handling analysis
Ergonomics
Lean tools
26. Industrial engineering in apparel quality
control
Overall look of the garment
Right formation of the garment
Feel and fall of the garment
Physical properties
Color fastness of the garment
27. How Industrial Engineering Concepts
are used by apparel manufacturers?
assist line supervisors by preparing resource requirement plan (machines and
equipment and manpower), line setting and line balancing etc.
assist production managers in target planning and production planning,
help merchandiser and marketing personnel by providing labor cost and
production lead time,
help HR department by providing operator performance level, and help in
operator recruitment
prepare MIS reports and show management team product status on daily basis
and alert management team if their attention is needed
set up standards operating procedures for new tasks, the new process required
for ever-changing fashion products
29. Problem And Solution
Problem
Health Care
Logistics
Manufacturing
Planning
Scheduling
Warehousing
Routing
Economic Decision Analysis
Solution
Industrial
engineers create new
systems to solve
problems related to
waste and
inefficiency. Solving the
se problems requires
logic and reasoning to
identify strengths and
weaknesses of
alternative solutions,
conclusions, or
approaches to
the problems.
30. Conclusion
Evidently, industrial engineering provides noble incentives for
growth and development. It ensures increased productivity, novelty,
and superior management of engineering procedures. Critically,
individuals with strong engineering career aspirations should
undertake this course due to its relevancy and applicability in
providing viable solutions in diverse sectors
