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PREFORMULATION STUDIES
UNIT I
Ms. TENY SARA THOMAS
MOUNT ZION COLLEGE OF PHARMACEUTICAL
SCIENCES AND RESEARCH, ADOOR, KERALA
ASSISTANT PROFESSOR
B.PHARM FIFTH SEMESTER
PHARMACEUTICAL QUALITY ASSURANCE
CONTENTS
ī‚ĸ Introduction to Preformulation
ī‚ĸ Goals and objectives
ī‚ĸ Study of Physico – Chemical Characteristics
of Drug Substances
ī‚ĸ BCS Classification of Drugs
ī‚ĸ Application of Preformulation
Considerations and its Impact on Stability of
Dosage Forms like – solid dosage forms,
liquid dosage forms and parenterals
2
INTRODUCTION
ī‚ĸPrior to development of a formulation or dosage form,
it is essential that certain properties of a drug molecule
are to be determined.
ī‚ĸThis information decides many of the subsequent
events and approaches in formulation development.
ī‚ĸPreformulation – phase of research and development
in which the physical and chemical properties of a drug
molecule in order to develop safe, effective and stable
dosage form.
ī‚ĸPreformulation commences when a newly synthesised
drug shows a sufficient pharmacological promise in
animal model to warrant evaluation in man.
ī‚ĸFirst step in rational development of a dosage form of a
drug substance.
3
GOALS & OBJECTIVES
ī‚ĸMain objective is to generate information useful to the
formulation in developing most stable and bioavailable
dosage form that can be produced.
ī‚ĸEstablish necessary physico - chemical parameters of
new drug substance that can affect the drug performance
and development of an efficacious stable and safe dosage
form.
ī‚ĸDetermine kinetic rate profile.
ī‚ĸEstablish physical characteristics.
ī‚ĸEstablish compatibility with common excipients.
ī‚ĸProvide insights into how drug products should be
processed and stored to ensure their quality.
ī‚ĸTo develop an optimal drug delivery system.
4
PHYSICO-CHEMICAL CHARACTERISATION
A. Physical Properties of Drug Substances
īƒŧ Organoleptic Characterisation
īƒŧ Bulk Characterisation
īƒŧ Solubility Profile
B. Chemical Properties of Drug Substances
īƒŧ Hydrolysis
īƒŧ Oxidation
īƒŧ Reduction
īƒŧ Racemisation
īƒŧ Polymerisation 5
A. PHYSICAL PROPERTIES OF DRUG SUBSTANCES
The physical properties of drug molecules can
affect the structure and stability formulations and may
also alter the bioavailability of the drugs from the dosage
forms.
Hence, physical properties of drugs are important
in the dosage form design.
There are three categories of physical properties
influence dosage form design.
i) Organoleptic Characterisation
ī‚ĸRefers to the evaluation of drug on the basis of colour,
odour, texture and taste.
ī‚ĸProduct should be good in appearance
ī‚ĸColour should be eye – appealing
ī‚ĸOdour and taste should be pleasant.
ī‚ĸAbsence of impurities and should be in the purest form.
6
ii) Bulk Characterisation
Bulk characterisation of drug molecules involves
the characterisation of various solid – state properties
that could change during the process development.
Variability of bulk characterisations, significantly prove
subsequent events and approaches in drug development
process.
Bulk Characterisation includes :-
īƒ˜Crystallinity, Amorphism, and Polymorphism –
physical properties
īƒ˜Fine particle characterisation
īƒ˜Density of Drug Substances
īƒ˜Powder Flow Properties.
7
Crystallinity, Amorphism, and Polymorphism – Physical
properties
1. Crystallinity
ī‚§Crystal compounds are characterised by repetitious spacing
of constituent atoms or molecules.
ī‚§Crystals can be of different shapes. E.g cubic, tetragonal,
orthorhombic etc.
ī‚§ The crystal habit and crystal internal structure of a drug can
affect the bulk and flow properties as well as chemical
stability.
ī‚§Crystal habit – outer appearance of a crystal
ī‚§Internal structure – molecular arrangement within the solid.
ī‚§Degree of crystallinity affects the hardness, density,
transparency, and diffusion.
ī‚§Crystallinity has a greater affect on the absorption of drugs.
ī‚§Crystalline compounds may have stoichiometric or non –
stoichiometric adduct, where the non – stoichiometric adduct
is undesirable and removed.
8
2. Amorphism
ī‚§Amorphous compounds are those whose atoms or
molecules are randomly placed.
ī‚§Internal structure shows a major distinction whether the
solid is crystalline or amorphous.
ī‚§Some drugs can exist in amorphous state. They are
typically prepared by rapid precipitation, lyophilization.
ī‚§Such drugs represent highest energy state, or higher
thermodynamic energy than the crystalline state.
ī‚§Amorphous form are less stable than its crystalline state.
ī‚§The solubility of amorphous form is greater than its
crystalline state.
ī‚§Upon storage, amorphous solids tend to revert to more
stable forms. Thermodynamic instability is a major
disadvantage for developing a dosage form.
9
3. Polymorphism
ī‚§When a substance exists in more than one crystalline form – the
different forms are designated as Polymorphs and the phenomenon –
Polymorphism.
ī‚§Polymorphs are of two types – Enantiotropic polymorphs and
Monotropic polymorphs
ī‚§Enantiotropic polymorphs – is the one which can be reversibly
changed into another form by altering the temperature or pressure.
ī‚§Monotropic polymorphs – is the one which is unstable at all
temperatures and pressures.
ī‚§Polymorphs differ from each other respect to their physical
properties like solubility, melting point, density etc.
ī‚§Depending on the stability on e form will be more stable than the
other. Such stable forms have – lower energy state, high melting
point, least aqueous stability.
ī‚§Other forms are called metastable forms with the opposite
properties.
ī‚§Determined by Differential Scanning Calorimetry , X – Ray
Diffraction methods.
10
Fine Particle Characterisation
Bulk flow, formulation homogeneity and surface
controlled processes such as dissolution and chemical reactivity
are directly affected by size, shape, an surface morphology of drug
particles.
1. Particle Size
ī‚§Size affects – drug release from dosage forms, drug absorption ,
therapeutic action, physical stability of dosage forms like
suspensions and emulsions, flow properties of powders like
interference in the flowability of the powder
ī‚§Particle size generally denoted in micrometers
ī‚§Determined by four different methods :-
ī‚§Optical microscopy – gives number distribution
ī‚§Sedimentation methods – using Andreasen Pipette method.
ī‚§Conductivity methods – based on the principle of change of light
intensity using methods like – counter coulter method, light
scattering method.
11
2. Particle Shape
ī‚§Shape has a influence on the surface area, flow
properties, packing and compaction of the particles.
ī‚§Spherical particles have minimum surface area and
better flow properties
ī‚§Shape also influences rate of dissolution of drugs.
ī‚§Determination of particle size – microscopy method and
light scattering method
3. Particle Surface Area
ī‚§Size and surface area are inversely related to each other.
ī‚§Smaller the drug particle, greater the surface area.
ī‚§Maximum surface area ensures better solubility
ī‚§Determination of particle surface area – adsorption
method and air – permeability method.
12
Density of Drug Substance
Densities of particles should be observed carefully
because sometimes particles can be hard and smooth in
one case, and rough and spongy in another.
Density is defined as weight per unit volume.
Four different types of densities are generally observed :-
1. True Density
ī‚§Density of the material itself.
ī‚§True density = Powder Weight / True Volume
ī‚§True volume – volume obtained excluding the void
volume and intra particle pores
ī‚§Measure using the gas displacement or liquid
displacement method.
13
2. Granule Density
ī‚§Determined for granules that are employed in the
manufacture of tablets
ī‚§Granule density = Granule Weight / Granule Volume
ī‚§Granule density measured using mercury displacement
method.
3. Bulk Density
ī‚§Defined as the mass of the powder divided by the bulk
volume.
ī‚§Bulk density = Bulk Weight / Bulk Volume
ī‚§Bulk density value indicates the volume of all pores within
te powder sample.
4. Tapped Density
ī‚§Ratio of the mass of the powders to the volume occupied
by powder after it has been tapped for a defined period of
time.
14
Flow Properties of Materials
Flow property can be affected by a number of
factors like - changes in particle size, shape, surface area,
density, frictional forces, van der waals forces etc.
Efficient flow of particles is needed for an effective
formulation. In case of liquid materials, flow properties are
measured using rheology and thixotropy.
1. Hausner’s ratio
ī‚§Number that is correlated to the flowability of powder or
granular material
ī‚§Hausner’s Ratio = Tapped Density / Bulk Density
2. Carr’s Compressibility Index
ī‚§Ability of powder to decrease in volume under pressure
ī‚§Carr’s Compressibility Index
= { [Tapped – Bulk Density] / Tapped Density } * 100
15
CORRELATION BETWEEN CARR’S INDEX, HAUSNER’S
RATIO & FLOWABILITY OF PARTICLES
16
CARR’S INDEX
HAUSNER’S
RATIO
FLOWABILITY
5-10 1.00-1.11 Excellent
11-15 1.12-1.18 Good
16-20 1.19-1.25 Fair
21-25 1.26-1.34 Passable
26-31 1.35-1.45 Poor
23-37 1.46-1.59 Very poor
>38 > 1.60 Extremely poor
3. Angle of Repose
ī‚§Indirect method of quantifying powder’s flowability,
because of their relationship with inter - particle cohesion.
ī‚§Angle of repose = maximum angle between the surface of a
pile of a powder, and a horizontal plane. Such an angle is
calculated using,
ī‚§ tan θ = height of conical heap / radius of
horizontal plane of powder
17
CORRELATION BETWEEN ANGLE OF REPOSE & FLOWABILITY
OF PARTICLES
18
ANGLE OF REPOSE FLOW PROPERTY
<25 Excellent
25-30 Good
30-40 Passable
>40 Very Poor
4. Moisture Content – reduces the flow property of the
particles.
5. Nature of Particles – coarse and fine particles shows a
goof low property.
6. Particle Size – particle size when smaller, flow property
is better.
iii) Solubility Analysis of Drug Substances
Preformulation solubility studies focus on drug –
solvent systems that could occur during the delivery of
a drug candidate.
Understanding the drugs solubility profile and
possible solubilisation mechanisms provide a basis for
formulation work.
Solubility Analysis includes :-
īƒ˜pKa determination
īƒ˜pH solubility profile
īƒ˜Partition Coefficient
19
pKa determination
īƒ˜As the drug needs to be introduced via a route of
administration, a dosage form should be selected.
īƒ˜Most of the drugs are absorbed even before the
therapeutic effect takes place.
īƒ˜The cell membrane acts as a barrier for most of the
drugs to be absorbed as it is a liphophilic barrier.
Charged hydrophilic heads face outwards and non
charged hydrophobic part faces to the middle part.
īƒ˜Uncharged layer repels the charged drug substances.
Non – ionic species diffuse readily through the cell
membrane.
īƒ˜Taking an example of an acid “HA”, it can dissociate
into A- the conjugate base of an acid and a hydrogen ion
H+ .
20
īƒ˜ HA <----------> H+ + A—
īƒ˜Ka = [A— ] [H+ ] / [HA] where, Ka is the acid
dissociation constant.
īƒ˜ pKa is the negative logarithm of Ka
īƒ˜pKa = - log Ka
īƒ˜Ka - function of the amount of drug that exist in the
unionised form.
īƒ˜pKa – gives the strength of the acid or base used.
īƒ˜Percentage of drug ionised can be found by the
Hendersson Hasselbach equation.
īƒ˜For acidic drugs,
pH = pKa + log [ionised form / unionised
form]
īƒ˜For basic drugs,
21
īƒ˜When the concentration of ionised and unionised form
becomes equal, pH = pKa, since log 1 = 0.
īƒ˜Lower the pKa, higher the acidic strength.
īƒ˜pKa value can be determined by analytical methods
like, UV – Visible spectroscopy, potentiometric
titrations etc.
īƒ˜GIT has an entire range pH of 1-8. stomach is said to
have a pH range of 1-3 and the intestine is said to have a
ph range of 5-8.
pH solubility profile
īƒ˜pH is the negative logarithm of H+ ion.
īƒ˜Solubility of many compounds depend strongly on the
pH of the solution.
īƒ˜Changing the pH, can make a difference in the
solubility of the acidic or basic drugs.
22
INFLUENCE OF DRUG PKA & PH ON DRUG ABSORPTION
23
Drugs pKa pH/ Site of Absorption
Very weak acid > 8.0
Unionised at all pH/ absorption
throughout GIT
Moderately weak
acid
2.5-7.5
Unionised in gastric pH, ionised
in intestinal pH / absorption site -
stomach
Strong acid <2.5 Ionised at all pH / poor absorption
Very weak base <5.0
Unionised at all pH/ absorption
through the GIT
Moderately weak
base
5.0-11.0
Ionised in gastric pH, unionised in
intestinal pH / absorption site -
intestine
Strong base >11.0 Ionised at all pH / poor absorption
Partition Coefficient
īƒŧP.C is the ratio of the concentration of solute in two immiscible or
slightly miscible liquids, when it is in equilibrium across the interface
between them.
īƒŧGenerally refers to the concentration ratio of un-ionised species of a
compound.
īƒŧPo/aq = (conc. of drug in organic phase)/ (conc. of drug in aqeous
phase)
īƒŧPartition coefficient measures how hydrophilic or hydrophobic a
drug substance is.
īƒŧEstimates the distribution of drugs in the body.
īƒŧHydrophobic drugs distribute in the hydrophobic areas such as lipid
bilayers of the cells.
īƒŧHydrophilic drugs are found in the hydrophilic areas such as blood
serum.
īƒŧDetermined experimentally by shake flask method, high
performance liquid chromatography.
24
B. CHEMICAL PROPERTIES OF DRUG SUBSTANCES
A chemical property is a drugs property that
becomes evident after a chemical reaction. Chemical
properties are determined by the investigation of the
chemical property.
Major chemical properties that are studies in
preformulation are:-
īƒ˜Hydrolysis
īƒ˜Oxidation and Reduction
īƒ˜Racemisation
īƒ˜Polymerisation
25
I) HYDROLYSIS
Hydrolysis means the reaction of a drug
molecule with water resulting in the cleavage of
chemical bond. this leads to degradation of substance.
Esters, amides, lactums are most prone to hydrolysis.
Hydrolysis are of two types:-
īƒŧAcid based hydrolysis
īƒŧBase based hydrolysis
Water can act as both acid and base.
26
Acid based hydrolysis
īƒ˜In case of acid based hydrolysis, Water acts as a base.
īƒ˜Water becomes H3O+
ion – Hydronium ion.
īƒ˜Taking an example of acetic acid
īƒ˜CH3COOH + H2O īƒ  H3O+ + CH3COO -
Base based hydrolysis
īƒ˜In case of base based hydrolysis, Water acts as a acid.
īƒ˜Water becomes proton donor, to be a Hydroxide ion (OH-
).
īƒ˜Taking an example of pyridine.
27
Hydrolysis can be prevented by :-
īƒ˜Addition of buffers, addictives, surfactants –
suppresses hydrolysis
īƒ˜Modification of chemical structure
īƒ˜Replacing aqueous solvents with non aqueous
solvent – reduces hydrolysis
īƒ˜Reduce exposure to water
īƒ˜Conversion of some drugs into dry powder for
reconstitution
Examples of drugs that undergo hydrolysis – aspirin ,
penicillin, diamorphine, etc. 28
II) OXIDATION AND REDUCTION
Oxidation and reduction are the common
pathway for drug degradation in solid and liquid
formulations. Oxidation and reduction involve the
transfer of electrons, between the reactants. These two
processes are together called Redox reactions.
īƒ˜Oxidation – loss of electrons
īƒ˜Reduction – gain of electrons
Generally, in pharmaceutical formulations,
oxidation is mediated by the reaction with atmospheric
oxygen.
Oxidation occurs in two ways:-
īƒ˜Auto – oxidation
īƒ˜Free radical chain process
29
Auto oxidation
īƒ˜Defined as reaction of substance with molecular
oxygen, which produces free radical, by homolytic bond
fission of a covalent bond.
Free radical chain process
īƒ˜Occurs as 3 step process – initiation , propagation and
termination
īƒ˜During initiation, compound is converted to a free
radical.
īƒ˜In propagation step, free radical combines with oxygen
to form peroxy radical.
īƒ˜The peroxy radical further combines with hydrogen to
form hydroperoxide and new radical is formed in the
termination step.
Some radicals combine to form inactive products.
30
Such a degeneration can be prevented by :-
īƒ˜Use of antioxidants and chelating agent
īƒ˜Contact of drugs with heavy metals must be avoided
īƒ˜Reducing agents can be used to prevent oxidation
īƒ˜pH adjustment can be done to prevent oxidation and
reduction
īƒ˜Oxygen in containers can be replaced with nitrogen
or carbon dioxide
īƒ˜Store in dark and cool containers.
31
III) RACEMISATION
- a process of conversion of optically active
compound into an optically inactive compound.
īƒ˜Half of the compound becomes its mirror images
īƒ˜Rate of racemisation depends on the presence of
catalytic hydrogen, hydroxyl ion, heat, light,
temperature and solvent.
īƒ˜Interconversion can alter the pharmacokinetic
properties, pharmacological properties, and toxological
properties
īƒ˜This conversion can make the drug inert or dangerous.
īƒ˜Eg. l- epinephrine is 15-20 times active than the d-
form
32
IV) POLYMERISATION
- form of chemical degradation where two or more
identical molecules combine to form large complex molecules
known as polymers.
īƒ˜It can also be defined as a process in which simple monomer
molecules combined to form large complex.
īƒ˜Polymerisation can be of mainly two types:-
īƒ˜Addictive polymerisation - monomers with double or triple
bond combine to form polymers, and the reaction does not give
by products
īƒ˜Condensation polymerisation – monomers combine to form
polymers along with the formation of by products like water,
ammonia, hydrochloric acid etc.
īƒ˜Eg. – shellac on aging undergoes polymerisation which
disintegration and dissolution time
īƒ˜Glucose solution darkens due to polymerisation
īƒ˜Formaldehyde solution, on standing, leads to formation of white
deposit.
33
BIOPHARMACEUTICAL CLASSIFICATION
SYSTEM [BCS] OF DRUGS
BCS of drugs is a system to
differentiate drugs on the basis of :-
ī‚ĸSolubility
ī‚ĸPermeability
ī‚ĸDissolution
Scientific framework for
classifying drug substances based on
their aqueous solubility and intestinal
permeability
34
A theoretical basis for correlating in-vitro
drug dissolution with in-vivo bioavailability
was developed.
The classification of drugs is based on
Fick’s first law :-
Fick’s first law states,
JW = PW * CW
JW = drug flux across the gut wall
PW = permeability of the membrane
CW = drug concentration at GI membrane 35
SOLUBILITY
- maximum amount of solute dissolved in a given solvent under
standard conditions of temperature, pressure, and pH :- measured to determine
solubility.
- solubility is the ability of the drug to be in solution after dissolution.
PERMEABILITY
- Ability of drug to pass the biological membrane which is lipophilic.
- permeability of drug is indirectly based on the extent of absorption of
a drug substance
- determined using the in – situ method :- rat intestinal perfusion
method.
36
DISSOLUTION
- is a process in which solid substance
solubilises in a solvent.
- dtermined using UPS Apparatus I @ 100rpm or
Apparatus II @ 50rpm
- dissolution media :- 900ml – 0.1 N HCl, pH
4.5 or 6.8 buffer, simulated intestinal fluid.
37
APPARATUS 1 APPARATUS 2
38
CLASS SOLUBILITY PERMEABILITY EXAMPLES
CLASS I HIGH HIGH
METAPROLOL
PROPRANOLOL
CLASS
II
LOW HIGH
NIFEDIPINE
NAPROXEN
CLASS
III
HIGH LOW
CIMETIDINE
METFORMIN
CLASS
IV
LOW LOW
TAXOL
CHLORTHIAZOL
CLASS I
ī‚ĸDrug dissolves rapidly and absorbs rapidly
ī‚ĸGives therapeutic action, shows excellent
property
ī‚ĸIdeal for oral route of administration
CLASS II
ī‚ĸDrugs dissolve slowly and absorb rapidly
ī‚ĸOptimum for controlled release drugs via oral
or intravenous route of administration
ī‚ĸDissolution is rate controlled. 39
CLASS III
ī‚ĸDrug dissolves rapidly but absorption is
limited
ī‚ĸBioavailability is incomplete.
ī‚ĸPermeability is rate controlled
CLASS IV
ī‚ĸLow dissolution rate and low permeability
ī‚ĸSlow therapeutic action
ī‚ĸOral administration is not preferred
ī‚ĸIntravenous and other routes of administration
is preferred. 40
APPLICATIONS of BCS of DRUGS
ī‚ĸValuable tool for formulation scientist for
selection of design of dosage form
ī‚ĸReduce cost and time for scale-up and post-
approval changes
ī‚ĸApplicable in clinical and pre-clinical testing
ī‚ĸEliminates the need of human subjects to
unnecessary drug exposure
ī‚ĸHelps in maintaining high public standard of
therapeutic equivalence
41
APPROACHES TO BE MADE IN EACH
CLASS OF BCS
ī‚ĸCLASS I – Simple oral dosage form
ī‚ĸCLASS II – techniques to increase surface
area, change solvents or surfactants
ī‚ĸCLASS III – incorporate permeability
enhancers
ī‚ĸCLASS IV – combine approaches of class I &
II
42
APPLICATION OF PREFORMULATION IN
DIFFERENT DOSAGE FORMS AND IMPACT IN ITS
STABILITY
SOLID DOSAGE FORMS
ī‚ĸPhysicochemical properties and chemical
properties are studied to determine the exact drug
substance, excipients, manufacturing process etc
to be used in the formulation.
ī‚ĸInstability problem – change in therapeutic
effect, release of drug from dosage form,
manufacturing problems 43
LIQUID DOSAGE FORMS
ī‚ĸPhysicochemical properties like pH, colour,
clarity, viscosity etc
ī‚ĸChemical problems – assay, degradation
product analysis, microbial properties
determination
ī‚ĸInstability problems – loss of flavour,
interaction with plastic bottles, settling, caking,
and crystal growth, creaming, coalescence,
breaking, flocculation, phase inversion
44
PARENTRAL DOSAGE FORMS
ī‚ĸPhysicochemical properties like bulk
characterisation and solubility analysis
ī‚ĸChemical problems – spectroscopical studies
and chromatographic studies
ī‚ĸInstability problems – discolouration due to
oxidation and photochemical reaction, presence
of precipitate, formation of clouds due to
chemical reactions, presence of crystals called
whiskers at the tip of the container.
45
Preformulation Studies Guide for Developing Stable Dosage Forms

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Preformulation Studies Guide for Developing Stable Dosage Forms

  • 1. PREFORMULATION STUDIES UNIT I Ms. TENY SARA THOMAS MOUNT ZION COLLEGE OF PHARMACEUTICAL SCIENCES AND RESEARCH, ADOOR, KERALA ASSISTANT PROFESSOR B.PHARM FIFTH SEMESTER PHARMACEUTICAL QUALITY ASSURANCE
  • 2. CONTENTS ī‚ĸ Introduction to Preformulation ī‚ĸ Goals and objectives ī‚ĸ Study of Physico – Chemical Characteristics of Drug Substances ī‚ĸ BCS Classification of Drugs ī‚ĸ Application of Preformulation Considerations and its Impact on Stability of Dosage Forms like – solid dosage forms, liquid dosage forms and parenterals 2
  • 3. INTRODUCTION ī‚ĸPrior to development of a formulation or dosage form, it is essential that certain properties of a drug molecule are to be determined. ī‚ĸThis information decides many of the subsequent events and approaches in formulation development. ī‚ĸPreformulation – phase of research and development in which the physical and chemical properties of a drug molecule in order to develop safe, effective and stable dosage form. ī‚ĸPreformulation commences when a newly synthesised drug shows a sufficient pharmacological promise in animal model to warrant evaluation in man. ī‚ĸFirst step in rational development of a dosage form of a drug substance. 3
  • 4. GOALS & OBJECTIVES ī‚ĸMain objective is to generate information useful to the formulation in developing most stable and bioavailable dosage form that can be produced. ī‚ĸEstablish necessary physico - chemical parameters of new drug substance that can affect the drug performance and development of an efficacious stable and safe dosage form. ī‚ĸDetermine kinetic rate profile. ī‚ĸEstablish physical characteristics. ī‚ĸEstablish compatibility with common excipients. ī‚ĸProvide insights into how drug products should be processed and stored to ensure their quality. ī‚ĸTo develop an optimal drug delivery system. 4
  • 5. PHYSICO-CHEMICAL CHARACTERISATION A. Physical Properties of Drug Substances īƒŧ Organoleptic Characterisation īƒŧ Bulk Characterisation īƒŧ Solubility Profile B. Chemical Properties of Drug Substances īƒŧ Hydrolysis īƒŧ Oxidation īƒŧ Reduction īƒŧ Racemisation īƒŧ Polymerisation 5
  • 6. A. PHYSICAL PROPERTIES OF DRUG SUBSTANCES The physical properties of drug molecules can affect the structure and stability formulations and may also alter the bioavailability of the drugs from the dosage forms. Hence, physical properties of drugs are important in the dosage form design. There are three categories of physical properties influence dosage form design. i) Organoleptic Characterisation ī‚ĸRefers to the evaluation of drug on the basis of colour, odour, texture and taste. ī‚ĸProduct should be good in appearance ī‚ĸColour should be eye – appealing ī‚ĸOdour and taste should be pleasant. ī‚ĸAbsence of impurities and should be in the purest form. 6
  • 7. ii) Bulk Characterisation Bulk characterisation of drug molecules involves the characterisation of various solid – state properties that could change during the process development. Variability of bulk characterisations, significantly prove subsequent events and approaches in drug development process. Bulk Characterisation includes :- īƒ˜Crystallinity, Amorphism, and Polymorphism – physical properties īƒ˜Fine particle characterisation īƒ˜Density of Drug Substances īƒ˜Powder Flow Properties. 7
  • 8. Crystallinity, Amorphism, and Polymorphism – Physical properties 1. Crystallinity ī‚§Crystal compounds are characterised by repetitious spacing of constituent atoms or molecules. ī‚§Crystals can be of different shapes. E.g cubic, tetragonal, orthorhombic etc. ī‚§ The crystal habit and crystal internal structure of a drug can affect the bulk and flow properties as well as chemical stability. ī‚§Crystal habit – outer appearance of a crystal ī‚§Internal structure – molecular arrangement within the solid. ī‚§Degree of crystallinity affects the hardness, density, transparency, and diffusion. ī‚§Crystallinity has a greater affect on the absorption of drugs. ī‚§Crystalline compounds may have stoichiometric or non – stoichiometric adduct, where the non – stoichiometric adduct is undesirable and removed. 8
  • 9. 2. Amorphism ī‚§Amorphous compounds are those whose atoms or molecules are randomly placed. ī‚§Internal structure shows a major distinction whether the solid is crystalline or amorphous. ī‚§Some drugs can exist in amorphous state. They are typically prepared by rapid precipitation, lyophilization. ī‚§Such drugs represent highest energy state, or higher thermodynamic energy than the crystalline state. ī‚§Amorphous form are less stable than its crystalline state. ī‚§The solubility of amorphous form is greater than its crystalline state. ī‚§Upon storage, amorphous solids tend to revert to more stable forms. Thermodynamic instability is a major disadvantage for developing a dosage form. 9
  • 10. 3. Polymorphism ī‚§When a substance exists in more than one crystalline form – the different forms are designated as Polymorphs and the phenomenon – Polymorphism. ī‚§Polymorphs are of two types – Enantiotropic polymorphs and Monotropic polymorphs ī‚§Enantiotropic polymorphs – is the one which can be reversibly changed into another form by altering the temperature or pressure. ī‚§Monotropic polymorphs – is the one which is unstable at all temperatures and pressures. ī‚§Polymorphs differ from each other respect to their physical properties like solubility, melting point, density etc. ī‚§Depending on the stability on e form will be more stable than the other. Such stable forms have – lower energy state, high melting point, least aqueous stability. ī‚§Other forms are called metastable forms with the opposite properties. ī‚§Determined by Differential Scanning Calorimetry , X – Ray Diffraction methods. 10
  • 11. Fine Particle Characterisation Bulk flow, formulation homogeneity and surface controlled processes such as dissolution and chemical reactivity are directly affected by size, shape, an surface morphology of drug particles. 1. Particle Size ī‚§Size affects – drug release from dosage forms, drug absorption , therapeutic action, physical stability of dosage forms like suspensions and emulsions, flow properties of powders like interference in the flowability of the powder ī‚§Particle size generally denoted in micrometers ī‚§Determined by four different methods :- ī‚§Optical microscopy – gives number distribution ī‚§Sedimentation methods – using Andreasen Pipette method. ī‚§Conductivity methods – based on the principle of change of light intensity using methods like – counter coulter method, light scattering method. 11
  • 12. 2. Particle Shape ī‚§Shape has a influence on the surface area, flow properties, packing and compaction of the particles. ī‚§Spherical particles have minimum surface area and better flow properties ī‚§Shape also influences rate of dissolution of drugs. ī‚§Determination of particle size – microscopy method and light scattering method 3. Particle Surface Area ī‚§Size and surface area are inversely related to each other. ī‚§Smaller the drug particle, greater the surface area. ī‚§Maximum surface area ensures better solubility ī‚§Determination of particle surface area – adsorption method and air – permeability method. 12
  • 13. Density of Drug Substance Densities of particles should be observed carefully because sometimes particles can be hard and smooth in one case, and rough and spongy in another. Density is defined as weight per unit volume. Four different types of densities are generally observed :- 1. True Density ī‚§Density of the material itself. ī‚§True density = Powder Weight / True Volume ī‚§True volume – volume obtained excluding the void volume and intra particle pores ī‚§Measure using the gas displacement or liquid displacement method. 13
  • 14. 2. Granule Density ī‚§Determined for granules that are employed in the manufacture of tablets ī‚§Granule density = Granule Weight / Granule Volume ī‚§Granule density measured using mercury displacement method. 3. Bulk Density ī‚§Defined as the mass of the powder divided by the bulk volume. ī‚§Bulk density = Bulk Weight / Bulk Volume ī‚§Bulk density value indicates the volume of all pores within te powder sample. 4. Tapped Density ī‚§Ratio of the mass of the powders to the volume occupied by powder after it has been tapped for a defined period of time. 14
  • 15. Flow Properties of Materials Flow property can be affected by a number of factors like - changes in particle size, shape, surface area, density, frictional forces, van der waals forces etc. Efficient flow of particles is needed for an effective formulation. In case of liquid materials, flow properties are measured using rheology and thixotropy. 1. Hausner’s ratio ī‚§Number that is correlated to the flowability of powder or granular material ī‚§Hausner’s Ratio = Tapped Density / Bulk Density 2. Carr’s Compressibility Index ī‚§Ability of powder to decrease in volume under pressure ī‚§Carr’s Compressibility Index = { [Tapped – Bulk Density] / Tapped Density } * 100 15
  • 16. CORRELATION BETWEEN CARR’S INDEX, HAUSNER’S RATIO & FLOWABILITY OF PARTICLES 16 CARR’S INDEX HAUSNER’S RATIO FLOWABILITY 5-10 1.00-1.11 Excellent 11-15 1.12-1.18 Good 16-20 1.19-1.25 Fair 21-25 1.26-1.34 Passable 26-31 1.35-1.45 Poor 23-37 1.46-1.59 Very poor >38 > 1.60 Extremely poor
  • 17. 3. Angle of Repose ī‚§Indirect method of quantifying powder’s flowability, because of their relationship with inter - particle cohesion. ī‚§Angle of repose = maximum angle between the surface of a pile of a powder, and a horizontal plane. Such an angle is calculated using, ī‚§ tan θ = height of conical heap / radius of horizontal plane of powder 17
  • 18. CORRELATION BETWEEN ANGLE OF REPOSE & FLOWABILITY OF PARTICLES 18 ANGLE OF REPOSE FLOW PROPERTY <25 Excellent 25-30 Good 30-40 Passable >40 Very Poor 4. Moisture Content – reduces the flow property of the particles. 5. Nature of Particles – coarse and fine particles shows a goof low property. 6. Particle Size – particle size when smaller, flow property is better.
  • 19. iii) Solubility Analysis of Drug Substances Preformulation solubility studies focus on drug – solvent systems that could occur during the delivery of a drug candidate. Understanding the drugs solubility profile and possible solubilisation mechanisms provide a basis for formulation work. Solubility Analysis includes :- īƒ˜pKa determination īƒ˜pH solubility profile īƒ˜Partition Coefficient 19
  • 20. pKa determination īƒ˜As the drug needs to be introduced via a route of administration, a dosage form should be selected. īƒ˜Most of the drugs are absorbed even before the therapeutic effect takes place. īƒ˜The cell membrane acts as a barrier for most of the drugs to be absorbed as it is a liphophilic barrier. Charged hydrophilic heads face outwards and non charged hydrophobic part faces to the middle part. īƒ˜Uncharged layer repels the charged drug substances. Non – ionic species diffuse readily through the cell membrane. īƒ˜Taking an example of an acid “HA”, it can dissociate into A- the conjugate base of an acid and a hydrogen ion H+ . 20
  • 21. īƒ˜ HA <----------> H+ + A— īƒ˜Ka = [A— ] [H+ ] / [HA] where, Ka is the acid dissociation constant. īƒ˜ pKa is the negative logarithm of Ka īƒ˜pKa = - log Ka īƒ˜Ka - function of the amount of drug that exist in the unionised form. īƒ˜pKa – gives the strength of the acid or base used. īƒ˜Percentage of drug ionised can be found by the Hendersson Hasselbach equation. īƒ˜For acidic drugs, pH = pKa + log [ionised form / unionised form] īƒ˜For basic drugs, 21
  • 22. īƒ˜When the concentration of ionised and unionised form becomes equal, pH = pKa, since log 1 = 0. īƒ˜Lower the pKa, higher the acidic strength. īƒ˜pKa value can be determined by analytical methods like, UV – Visible spectroscopy, potentiometric titrations etc. īƒ˜GIT has an entire range pH of 1-8. stomach is said to have a pH range of 1-3 and the intestine is said to have a ph range of 5-8. pH solubility profile īƒ˜pH is the negative logarithm of H+ ion. īƒ˜Solubility of many compounds depend strongly on the pH of the solution. īƒ˜Changing the pH, can make a difference in the solubility of the acidic or basic drugs. 22
  • 23. INFLUENCE OF DRUG PKA & PH ON DRUG ABSORPTION 23 Drugs pKa pH/ Site of Absorption Very weak acid > 8.0 Unionised at all pH/ absorption throughout GIT Moderately weak acid 2.5-7.5 Unionised in gastric pH, ionised in intestinal pH / absorption site - stomach Strong acid <2.5 Ionised at all pH / poor absorption Very weak base <5.0 Unionised at all pH/ absorption through the GIT Moderately weak base 5.0-11.0 Ionised in gastric pH, unionised in intestinal pH / absorption site - intestine Strong base >11.0 Ionised at all pH / poor absorption
  • 24. Partition Coefficient īƒŧP.C is the ratio of the concentration of solute in two immiscible or slightly miscible liquids, when it is in equilibrium across the interface between them. īƒŧGenerally refers to the concentration ratio of un-ionised species of a compound. īƒŧPo/aq = (conc. of drug in organic phase)/ (conc. of drug in aqeous phase) īƒŧPartition coefficient measures how hydrophilic or hydrophobic a drug substance is. īƒŧEstimates the distribution of drugs in the body. īƒŧHydrophobic drugs distribute in the hydrophobic areas such as lipid bilayers of the cells. īƒŧHydrophilic drugs are found in the hydrophilic areas such as blood serum. īƒŧDetermined experimentally by shake flask method, high performance liquid chromatography. 24
  • 25. B. CHEMICAL PROPERTIES OF DRUG SUBSTANCES A chemical property is a drugs property that becomes evident after a chemical reaction. Chemical properties are determined by the investigation of the chemical property. Major chemical properties that are studies in preformulation are:- īƒ˜Hydrolysis īƒ˜Oxidation and Reduction īƒ˜Racemisation īƒ˜Polymerisation 25
  • 26. I) HYDROLYSIS Hydrolysis means the reaction of a drug molecule with water resulting in the cleavage of chemical bond. this leads to degradation of substance. Esters, amides, lactums are most prone to hydrolysis. Hydrolysis are of two types:- īƒŧAcid based hydrolysis īƒŧBase based hydrolysis Water can act as both acid and base. 26
  • 27. Acid based hydrolysis īƒ˜In case of acid based hydrolysis, Water acts as a base. īƒ˜Water becomes H3O+ ion – Hydronium ion. īƒ˜Taking an example of acetic acid īƒ˜CH3COOH + H2O īƒ  H3O+ + CH3COO - Base based hydrolysis īƒ˜In case of base based hydrolysis, Water acts as a acid. īƒ˜Water becomes proton donor, to be a Hydroxide ion (OH- ). īƒ˜Taking an example of pyridine. 27
  • 28. Hydrolysis can be prevented by :- īƒ˜Addition of buffers, addictives, surfactants – suppresses hydrolysis īƒ˜Modification of chemical structure īƒ˜Replacing aqueous solvents with non aqueous solvent – reduces hydrolysis īƒ˜Reduce exposure to water īƒ˜Conversion of some drugs into dry powder for reconstitution Examples of drugs that undergo hydrolysis – aspirin , penicillin, diamorphine, etc. 28
  • 29. II) OXIDATION AND REDUCTION Oxidation and reduction are the common pathway for drug degradation in solid and liquid formulations. Oxidation and reduction involve the transfer of electrons, between the reactants. These two processes are together called Redox reactions. īƒ˜Oxidation – loss of electrons īƒ˜Reduction – gain of electrons Generally, in pharmaceutical formulations, oxidation is mediated by the reaction with atmospheric oxygen. Oxidation occurs in two ways:- īƒ˜Auto – oxidation īƒ˜Free radical chain process 29
  • 30. Auto oxidation īƒ˜Defined as reaction of substance with molecular oxygen, which produces free radical, by homolytic bond fission of a covalent bond. Free radical chain process īƒ˜Occurs as 3 step process – initiation , propagation and termination īƒ˜During initiation, compound is converted to a free radical. īƒ˜In propagation step, free radical combines with oxygen to form peroxy radical. īƒ˜The peroxy radical further combines with hydrogen to form hydroperoxide and new radical is formed in the termination step. Some radicals combine to form inactive products. 30
  • 31. Such a degeneration can be prevented by :- īƒ˜Use of antioxidants and chelating agent īƒ˜Contact of drugs with heavy metals must be avoided īƒ˜Reducing agents can be used to prevent oxidation īƒ˜pH adjustment can be done to prevent oxidation and reduction īƒ˜Oxygen in containers can be replaced with nitrogen or carbon dioxide īƒ˜Store in dark and cool containers. 31
  • 32. III) RACEMISATION - a process of conversion of optically active compound into an optically inactive compound. īƒ˜Half of the compound becomes its mirror images īƒ˜Rate of racemisation depends on the presence of catalytic hydrogen, hydroxyl ion, heat, light, temperature and solvent. īƒ˜Interconversion can alter the pharmacokinetic properties, pharmacological properties, and toxological properties īƒ˜This conversion can make the drug inert or dangerous. īƒ˜Eg. l- epinephrine is 15-20 times active than the d- form 32
  • 33. IV) POLYMERISATION - form of chemical degradation where two or more identical molecules combine to form large complex molecules known as polymers. īƒ˜It can also be defined as a process in which simple monomer molecules combined to form large complex. īƒ˜Polymerisation can be of mainly two types:- īƒ˜Addictive polymerisation - monomers with double or triple bond combine to form polymers, and the reaction does not give by products īƒ˜Condensation polymerisation – monomers combine to form polymers along with the formation of by products like water, ammonia, hydrochloric acid etc. īƒ˜Eg. – shellac on aging undergoes polymerisation which disintegration and dissolution time īƒ˜Glucose solution darkens due to polymerisation īƒ˜Formaldehyde solution, on standing, leads to formation of white deposit. 33
  • 34. BIOPHARMACEUTICAL CLASSIFICATION SYSTEM [BCS] OF DRUGS BCS of drugs is a system to differentiate drugs on the basis of :- ī‚ĸSolubility ī‚ĸPermeability ī‚ĸDissolution Scientific framework for classifying drug substances based on their aqueous solubility and intestinal permeability 34
  • 35. A theoretical basis for correlating in-vitro drug dissolution with in-vivo bioavailability was developed. The classification of drugs is based on Fick’s first law :- Fick’s first law states, JW = PW * CW JW = drug flux across the gut wall PW = permeability of the membrane CW = drug concentration at GI membrane 35
  • 36. SOLUBILITY - maximum amount of solute dissolved in a given solvent under standard conditions of temperature, pressure, and pH :- measured to determine solubility. - solubility is the ability of the drug to be in solution after dissolution. PERMEABILITY - Ability of drug to pass the biological membrane which is lipophilic. - permeability of drug is indirectly based on the extent of absorption of a drug substance - determined using the in – situ method :- rat intestinal perfusion method. 36
  • 37. DISSOLUTION - is a process in which solid substance solubilises in a solvent. - dtermined using UPS Apparatus I @ 100rpm or Apparatus II @ 50rpm - dissolution media :- 900ml – 0.1 N HCl, pH 4.5 or 6.8 buffer, simulated intestinal fluid. 37 APPARATUS 1 APPARATUS 2
  • 38. 38 CLASS SOLUBILITY PERMEABILITY EXAMPLES CLASS I HIGH HIGH METAPROLOL PROPRANOLOL CLASS II LOW HIGH NIFEDIPINE NAPROXEN CLASS III HIGH LOW CIMETIDINE METFORMIN CLASS IV LOW LOW TAXOL CHLORTHIAZOL
  • 39. CLASS I ī‚ĸDrug dissolves rapidly and absorbs rapidly ī‚ĸGives therapeutic action, shows excellent property ī‚ĸIdeal for oral route of administration CLASS II ī‚ĸDrugs dissolve slowly and absorb rapidly ī‚ĸOptimum for controlled release drugs via oral or intravenous route of administration ī‚ĸDissolution is rate controlled. 39
  • 40. CLASS III ī‚ĸDrug dissolves rapidly but absorption is limited ī‚ĸBioavailability is incomplete. ī‚ĸPermeability is rate controlled CLASS IV ī‚ĸLow dissolution rate and low permeability ī‚ĸSlow therapeutic action ī‚ĸOral administration is not preferred ī‚ĸIntravenous and other routes of administration is preferred. 40
  • 41. APPLICATIONS of BCS of DRUGS ī‚ĸValuable tool for formulation scientist for selection of design of dosage form ī‚ĸReduce cost and time for scale-up and post- approval changes ī‚ĸApplicable in clinical and pre-clinical testing ī‚ĸEliminates the need of human subjects to unnecessary drug exposure ī‚ĸHelps in maintaining high public standard of therapeutic equivalence 41
  • 42. APPROACHES TO BE MADE IN EACH CLASS OF BCS ī‚ĸCLASS I – Simple oral dosage form ī‚ĸCLASS II – techniques to increase surface area, change solvents or surfactants ī‚ĸCLASS III – incorporate permeability enhancers ī‚ĸCLASS IV – combine approaches of class I & II 42
  • 43. APPLICATION OF PREFORMULATION IN DIFFERENT DOSAGE FORMS AND IMPACT IN ITS STABILITY SOLID DOSAGE FORMS ī‚ĸPhysicochemical properties and chemical properties are studied to determine the exact drug substance, excipients, manufacturing process etc to be used in the formulation. ī‚ĸInstability problem – change in therapeutic effect, release of drug from dosage form, manufacturing problems 43
  • 44. LIQUID DOSAGE FORMS ī‚ĸPhysicochemical properties like pH, colour, clarity, viscosity etc ī‚ĸChemical problems – assay, degradation product analysis, microbial properties determination ī‚ĸInstability problems – loss of flavour, interaction with plastic bottles, settling, caking, and crystal growth, creaming, coalescence, breaking, flocculation, phase inversion 44
  • 45. PARENTRAL DOSAGE FORMS ī‚ĸPhysicochemical properties like bulk characterisation and solubility analysis ī‚ĸChemical problems – spectroscopical studies and chromatographic studies ī‚ĸInstability problems – discolouration due to oxidation and photochemical reaction, presence of precipitate, formation of clouds due to chemical reactions, presence of crystals called whiskers at the tip of the container. 45