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FACULTY OF ENGINEERING
CHEMICAL DEPARTMENT
3TH YEAR


     Polycarbonat
           e
Under supervision
Dr/Wael Abd El-Moez
Members Of Smile Group

   Roaa Makram
   Basma Mohammed
   Nada Abo El-soued
   Zeinab Saied
   Fatma Tony
   Shimaa Saed
   Mary Sedek
History
Definition
Chemical Structure
Chemical Reaction
Properties
Application
Price
Flow Sheet
The purpose of this
presentation
  PC is a good material choice in
  industry not only due to its
   characteristics, but also
  because its processing is
   environmentally friendly,
   and it can be recycled
History
1-PC was developed in 1953
by the German scientist
"Hermann Schnell" who was
chemist in German company
"Bayer"
2-PC was introduced in United
States Of America in 1960 by
the general electric company
3- finally in China
Definitio
        n
PC known by the trademarked
names
Lexan, Makrolon, Makroclear and
others, are a particular group of
thermoplastic polymers. They are
easily worked, molded, and
thermoformed. Because of these
Chemical
Structure
Chemical
             Reaction
1-Polycarbonate begins
with the monomer
bisphenol "A".
THE FINAL REACTION
process
      Extrusion                      Molding
The molten PC is              The PC melt is pressed
passed through a die          into a mold with the
that gives the material its   defined shape of the
final shape.                  final product.
Long pipes and sheets         This process is ideal for
are created by this           specific parts such as
process                       automotive and
                              computer parts
Flow Sheet Of the process
Classification of polycarbonate
Reaction to stress and temperature
Thermoplastic (can be recycled)
Molecular Arrangement
all the chains become tied together to form
a crosslinked material that looks like this:
Morphology Of Structure

Structure of crystalline polycarbonate
METHODS USED FOR PRODUCTION

CONDENSATION REACTION
MECHANICAL STRENGTH AND BEHAVIOR
Polycarbonates is elastomeric
elastomer is an amorphous polymer with a special
molecular structure looking like mixed up spaghetti’s
having in addition many cross links
properties
1-Strong
3-high refractive index
high

4-impact resistance
5-wide temperature range
6-very durable
2-Lenses
3-polycarbonate industrial equipment
and housing component
Bottles
4-Furniture
7-Medical
8-electrical insulator
Summary of application
What is the difference
between Polycarbonate
 and other commonly
sold plastics?
PRICES
Clear plastic roofing sheet polycarbonate
                   prices




           $2.65-3.8 / Kilogram
Polycarbonate solid sheet




       $3.78-6.82 / Kilogram
Lexan polycarbonate




  Price: US $4-7 / Kilogram
Block flow diagram
Polycarbonate

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Polycarbonate