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PHOTOVOLTAIC MODULES
& SIZING OF PV SYSTEM
PRESENTED BY:
MISS. MADHURI MORE
PH. D SCHOLAR
DEPARTMENT OF RENEWABLE ENERGY AND ENGINEERING
CTAE, MPUAT, UDAIPUR
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
PHOTOVOLTAIC PRINCIPLES
 The basic unit of photovoltaic system is the
photovoltaic cell.
 Cells are electrical devices that convert
sunlight into DC electricity through the
photovoltaic effect.
 Module is an assembly of photovoltaic cells
wired in series/ parallel to produce a desired
voltage & current.
 When PV cells are wired in series , the
voltage is additive while the current remains
constant.
Saturday, 17 November
2018 Depart of Renewable energy sources, CTAE
 PV cells are encapsulated within the module
framework to protect them from weather &
other environmental factors.
 Panel is one or more modules wired
together.
 Array is a group of modules or panels wired
together to produce a desired voltage &
fastened to a mounting structure.
 Array power is directly related to the amount
of light it receives and its temp.
Saturday, 17 November
2018 Depart of Renewable energy sources, CTAE
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
PHOTOVOLTAIC REACTIONS
 By doping process special impurities like
boron & phosphorous are added to facilitate
electric flow.
 Boron and phosphorous create a permanent
imbalance in the molecular charge, therefore
enhancing the silicon's ability to carry
electrons.
 a crystalline solar cell is a wafer doped on
one side with boron(+) and on the other side
with phosphorous(-). The region created
between the +ve & -ve side is called the p-n
junction.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
 When sunlight strikes a cell, it knocks loosely
held electrons from the negative layer. These
excited electrons are attracted to the
positively charged boron layer, creating static
electrical charge.
 The loose electrons build an electrical
pressure at the p-n junction & begin to flow
through the metal contacts built into the cell.
 The cell voltage is independent of a cells
size, although, current is affected by the cell
area, the larger a cells area, the greater
current it can produce.
Saturday, 17 November
2018 Depart of Renewable energy sources, CTAE
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
CHARACTERISTICS OF MODULES
 The following components of a PV module
differentiate the various types of modules:
1. Cell material
2. Glazing material
3. Electrical connections
Saturday, 17 November 2018
Depart of Renewable energy sources, CTAE
MODULE PERFORMANCE:-
 Most I-V curves are given for the Standard test
conditions(STC) of 1000 watts per square m irradiance and
250c cell temp
 The I-V curve contains three significant points:
1. Maximum power point (both Vmp and Imp)
2. Open Circuit voltage (Voc)
3. Short Circuit current (Isc)
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
FACTORS OF MODULE PERFORMANCE
 Five major factors affect the performance
output of photovoltaic modules:
1. Cell material
2. Load resistance
3. Sunlight intensity
4. Cell temp
5. Shading
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
LOAD RESISTANCE:-
 If a load resistance is well matched to a
modules I-V curve, the module will operate
at or near the maximum power point,
resulting in the highest possible efficiency.
 As the loads resistance increases, the
module will operate at voltages higher than
the maximum power point, causing
efficiency and power output to decrease.
 Efficiency also decreases as the voltage
drops below the maximum power point.
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
CELL TEMPERATURE:
 As the cell temp rises above the standard
operating temp of 250c, the module operates
less efficiently and the voltage decreases.
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
SHADING:
 In fig completely shaded cell reduces this
modules output by as much as 75%.
 Most manufacturers today use bypass diodes
in the module to reduce the effects of shading
by allowing current to only flow in one direction,
and prevents current from flowing in to shaded
areas.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
SUNLIGHT INTENSITY:
 Modules current output is directly proportional to the
intensity of solar radiation to which it is exposed.
However voltage remains constant.
Saturday, 17 November 2018
Depart of Renewable energy sources, CTAE
DESIGN OF STANDALONE PV SYSTEM
 PV system sizing includes
1. Estimating electric loads
2. Sizing and specifying batteries
3. Sizing and specifying array
4. Specifying a controller
5. Sizing and specifying an inverter
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
LOAD ESTIMATION WORKSHEET
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
Individual Loads Qty Volts Amps Watts
AC
Watts
DC
Use
Hrs/day
Use
Days/wk
÷7 Watts
AC/DC
7
7
BATTERY:
 Types of batteries:
 Lead acid battery
-Liquid vented
- Sealed (VRLA-valve Regulated Lead Acid )
 Alkaline batteries
- Nickel-cadmium
-Nickel- Iron
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
BATTERY SPECIFICATIONS-
 Days of autonomy
 Battery capacity
 Rate and depth of discharge
 Life expectancy
 Environmental conditions
 Price and warranty
 Maintenance schedule
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
Battery Sizing Worksheet
AC Average Inverter DC Average DC System Average Amp
Daily Load ÷ efficiency + Daily Load ÷ Voltage = Hours/Day
( ( ÷ ) + ) ÷ =
Average Days of Discharge Battery AH = Batteries in
Amp-hours/day × Autonomy ÷ Limit ÷ Capacity parallel
× ÷ ÷ =
DC System Battery Batteries Batteries in Total
Voltage ÷ Voltage = in Series × Parallel = Batteries
( ÷ = ) × =
Battery specification: Make: Model:
MEET THEIR 1080 WATTS HRS/DAY AC LOAD. THEY HAVE DECIDED ON A 12 V DC
SYSTEM AND FEEL THEY NEED 2 DAYS OF AUTONOMY. THE MAX DEPTH OF
DISCHARGE THEY DESIRE OVER THAT 2 DAY PERIOD IS 50 %. THE OCCUPANTS
HAVE A 6 V BATTERY RATED AT 200 AMP-HRS. FIND THE BATTERY SIZING.
INVERTER EFFICIENCY IS 90%.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
Battery Sizing Worksheet
AC Average Inverter DC Average DC System Average Amp
Daily Load ÷ efficiency + Daily Load ÷ Voltage = Hours/Day
( ( 1080 ÷ 0.90 ) + NA ) ÷ 12 = 100
Average Days of Discharge Battery AH = Batteries in
Amp-hours/day × Autonomy ÷ Limit ÷ Capacity parallel
(100 × 2 ÷ 0.5 ) ÷ 200 = 2
DC System Battery Batteries Batteries in Total
Voltage ÷ Voltage = in Series × Parallel = Batteries
(12 ÷ 6 = 2 ) × 2 = 4
Battery specification: Make: Model:
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
Array Sizing Worksheet
Average ÷ Battery ÷ Peak Sun = Array
Amp-hrs/day Efficiency Hrs/day Peak Amps
Array ÷ Peak = Modules = Module Short circuit
Peak Amps Amps/module in parallel current
(DC System ÷ Nominal Module = Modules × Modules in = Total Modules
Voltage Voltage in series ) parallel
Module Specification Make Model
INVERTERS
 Inverter Types:
1. Square Wave Inverters
2. Modified Square Wave Inverters
3. Sine Wave Inverters
 Standard Inverter Features:
 High efficiency
 Low standby losses
 Frequency Regulation
 Harmonic Distortion
 Reliability
 Power connection factors
 Light weight
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
SPECIFYING STAND ALONE INVERTERS
 To specify a stand alone inverter the following must
be verified:
1. AC output(Watts)
2. DC input voltage from battery
3. Output voltage
4. Frequency
5. Surge capacity
6. Waveform type
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
STAND ALONE INVERTER SIZING EXERCISE:
 QUE--A client want to power the following 120 volt alternating current
loads with his 12 volt direct current photovoltaic system:
300 w blender
1000 w saw
640 w vacuum
30 w VCR
The client also wants to run the saw and the VCR simultaneously. All other
loads will be run individually. Find size of inverter to be used?
SOLUTION:-
AC output watts:
An inverter with at least 1030 watts output is required.
DC input Voltage from battery:
12 volt given
Output voltage:
Choose an inverter with output of 120 V to match AC Load voltage.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
 Frequency:
 A unit producing 60 cycles per sec AC should be specified
 Surge Capacity:
 By thumb rule 1030×3=3090 watts
 Waveform:
 Modified sine waveform will satisfy the requirement of the VCR and
large motor loads.
 Answer to the inverter sizing exercise:
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
AC Total
Connected
watts
DC system
Voltage
Estimated
Surge watts
Listed
desired
features
1030 12 3090 Modified
sine
Specification Make Model
PV CONTROLLERS
Saturday, 17 November 2018
Depart of Renewable energy sources, CTAE
 The PV controller works as a voltage
regulator. The primary function of a controller
is to prevent the battery from being
overcharged by the array.
 PV charge controller constantly monitors the
battery voltage.
 Size- from a few amp to 80 amps.
 Types of controllers:-
1. Shunt controllers
2. Single stage series controllers
3. Diversion controllers
4. Pulse width modulation(PWM) controllers
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
SHUNT CONTROLLER:-
 Designed for very small systems.
 They prevent overcharging by shunting or
short circuiting the PV array when the battery
is fully charged.
 The shunt controller circuitry monitors the
battery voltage and switches the PVs current
through a power transistor when a preset full
charge value is reached.
 The transistor acts like a resistor and converts
the PVs power in to heat.
 Shunt controllers have heat sink with fins that
help to dissipate the heat produced.
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
SINGLE-STAGE SERIES CONTROLLERS:
 It prevents battery overcharging by switching the PV
array off when the battery voltage reaches a pre-set
value called the charge termination set point(CTSP).
 The array and battery are automatically reconnected
when the battery reaches a lower preset value called
the charge resumption set point (CRSP).
 Single stage controllers use a relay or transistor to
break the circuit and prevent reverse current flow at
night , instead of using a blocking diode.
 Small & inexpensive and have greater load handling
capacity than shunt type controllers.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
DIVERSION CONTROLLER:-
 These controllers automatically regulate the
charging currents depending on the battery
state of charge by diverting excess charging
current to a resistive load.
 Like shunt controllers, heat is generated by
the dissipation of power, requiring diversion
controllers to be properly ventilated.
 These controllers do not have a system that
prevents reverse leakage at night, so
additional diodes may be required for the PV
array.
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
PULSE WIDTH MODULATION(PWM)
CONTROLLERS:-
 These provide a tapering charge by rapidly
switching the full charging current on & off
when the battery reaches a fully charged state
(CTSP).
 The length of the charging current pulse
gradually decreases as battery voltage rises,
reducing the average current into the battery.
 Most PWM controllers include a built-in
method to eliminate night time back-feed
losses, so blocking diodes should not be
needed with these controllers.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
CONTROLLER FEATURES
1. Low voltage disconnect
2. Low voltage warning beeper
3. Load circuit breaker
4. Generator start control
5. Array power diverter
6. Load timers
7. Battery charged light
8. Enclosures
9. Automatic equalization
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
STAND ALONE ARRAY & CONTROLLER
SIZING:
 Electric Load Estimation:
 1)List the approximate daily average electrical consumption:
Ac average Daily Load:………………….Watt-hrs/day
DC average Daily Load:………………….Watt-hrs/day
 2)Figure out the total daily load (factor in inverter losses):
(…… AC Avg daily load) ÷ (0.9 inverter efficiency) + …..DC Avg
Load = ……… Total Daily Load (Watt-hrs/day)
 Array Sizing:
 3)Figure out the PV array kilowatts needed:
(including derate factors for battery losses, temp losses, and
miscellaneous system losses ):
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
 4)Choose a PV Module:
Make:……. Model: ………
STC watt rating…… Voc ……. Vmp….. Isc….. Imp……
(PV Array watt ÷ STC watt rating)= …# of Modules needed
 5)Factor in Array Nominal voltage adjust # of modules needed if
required:
Array Nominal Voltage:……. PV Module Nominal Voltage:…...
(Modules required in series= Array Nominal Voltage÷ PV Module
Nominal Voltage)
 Charge controller sizing:
 6) List Specific MPPT charge controller (CC) to be used:
Manufacture:…….. Model:……….
Max Array size Allowed (CC watt rating) at Nominal Battery
Voltage:……….
Max PV Array Open Circuit voltage Allowed:………
Max watts Charge controller(S) Must pass…= Final no of modules
req…… × STC watt rating……
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
 7) Calculate how many of these charge controllers the system
will require:
No of charge controllers required ……..= Max watts CC Must
Pass……..÷ CC Watt rating at Nominal battery voltage ……..
NOTE:- check to ensure that the maximum array Voc will not
exceed the maximum Voc rating of the charge controller during
low temp conditions.
By using historic lowest temp in area, find the correction factor from
NEC 2005,Table 690.7 to complete the following equation:
Maximum PV voltage…..= Module Voc…..× no of modules in
series….. × correction factor from NEC, Table 690.7…..
The maximum PV Voltage should be less than the Maximum
controller voltage rating.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
CONTROLLER SIZING EXERCISE:
 Problem: A client wishes to simultaneously power three 12 volt
DC lights (30 watts) and a 12 volt Dc television (14 watts) using a
12 volt PV array. Three modules wired in parallel are used in the
system. Each module has a peak current of 2.95 amps and a short
circuit current of 3.28 amps. Calculate the maximum array output
amps used to size a controller.
Saturday, 17 November
2018
Depart of Renewable energy sources, CTAE
Controller Sizing worksheet
Module short × Modules in × 1.25 = Array short Controller Listed desired
circuit current parallel circuit Amps Array Amps Features
3.28 × 3 × 1.25 = 12.3 12.3
DC Total ÷ DC System = Maximum DC Controller Load
•Connected watts Voltage Load Amps Load Amps
104 ÷ 12 = 8.67 9
Controller specifications Manufacturer: .......... Model: ................
•Answer: A controller capable of handling at least 12.3 amps must be specified.
Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE

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Photovoltaic modules & sizing of pv system

  • 1. PHOTOVOLTAIC MODULES & SIZING OF PV SYSTEM PRESENTED BY: MISS. MADHURI MORE PH. D SCHOLAR DEPARTMENT OF RENEWABLE ENERGY AND ENGINEERING CTAE, MPUAT, UDAIPUR Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 2. PHOTOVOLTAIC PRINCIPLES  The basic unit of photovoltaic system is the photovoltaic cell.  Cells are electrical devices that convert sunlight into DC electricity through the photovoltaic effect.  Module is an assembly of photovoltaic cells wired in series/ parallel to produce a desired voltage & current.  When PV cells are wired in series , the voltage is additive while the current remains constant. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 3.  PV cells are encapsulated within the module framework to protect them from weather & other environmental factors.  Panel is one or more modules wired together.  Array is a group of modules or panels wired together to produce a desired voltage & fastened to a mounting structure.  Array power is directly related to the amount of light it receives and its temp. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 4. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 5. PHOTOVOLTAIC REACTIONS  By doping process special impurities like boron & phosphorous are added to facilitate electric flow.  Boron and phosphorous create a permanent imbalance in the molecular charge, therefore enhancing the silicon's ability to carry electrons.  a crystalline solar cell is a wafer doped on one side with boron(+) and on the other side with phosphorous(-). The region created between the +ve & -ve side is called the p-n junction. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 6.  When sunlight strikes a cell, it knocks loosely held electrons from the negative layer. These excited electrons are attracted to the positively charged boron layer, creating static electrical charge.  The loose electrons build an electrical pressure at the p-n junction & begin to flow through the metal contacts built into the cell.  The cell voltage is independent of a cells size, although, current is affected by the cell area, the larger a cells area, the greater current it can produce. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 7. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 8. CHARACTERISTICS OF MODULES  The following components of a PV module differentiate the various types of modules: 1. Cell material 2. Glazing material 3. Electrical connections Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 9. MODULE PERFORMANCE:-  Most I-V curves are given for the Standard test conditions(STC) of 1000 watts per square m irradiance and 250c cell temp  The I-V curve contains three significant points: 1. Maximum power point (both Vmp and Imp) 2. Open Circuit voltage (Voc) 3. Short Circuit current (Isc) Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 10. FACTORS OF MODULE PERFORMANCE  Five major factors affect the performance output of photovoltaic modules: 1. Cell material 2. Load resistance 3. Sunlight intensity 4. Cell temp 5. Shading Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 11. LOAD RESISTANCE:-  If a load resistance is well matched to a modules I-V curve, the module will operate at or near the maximum power point, resulting in the highest possible efficiency.  As the loads resistance increases, the module will operate at voltages higher than the maximum power point, causing efficiency and power output to decrease.  Efficiency also decreases as the voltage drops below the maximum power point. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 12. CELL TEMPERATURE:  As the cell temp rises above the standard operating temp of 250c, the module operates less efficiently and the voltage decreases. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 13. SHADING:  In fig completely shaded cell reduces this modules output by as much as 75%.  Most manufacturers today use bypass diodes in the module to reduce the effects of shading by allowing current to only flow in one direction, and prevents current from flowing in to shaded areas. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 14. SUNLIGHT INTENSITY:  Modules current output is directly proportional to the intensity of solar radiation to which it is exposed. However voltage remains constant. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 15. DESIGN OF STANDALONE PV SYSTEM  PV system sizing includes 1. Estimating electric loads 2. Sizing and specifying batteries 3. Sizing and specifying array 4. Specifying a controller 5. Sizing and specifying an inverter Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 16. LOAD ESTIMATION WORKSHEET Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE Individual Loads Qty Volts Amps Watts AC Watts DC Use Hrs/day Use Days/wk ÷7 Watts AC/DC 7 7
  • 17. BATTERY:  Types of batteries:  Lead acid battery -Liquid vented - Sealed (VRLA-valve Regulated Lead Acid )  Alkaline batteries - Nickel-cadmium -Nickel- Iron Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 18. BATTERY SPECIFICATIONS-  Days of autonomy  Battery capacity  Rate and depth of discharge  Life expectancy  Environmental conditions  Price and warranty  Maintenance schedule Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 19. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE Battery Sizing Worksheet AC Average Inverter DC Average DC System Average Amp Daily Load ÷ efficiency + Daily Load ÷ Voltage = Hours/Day ( ( ÷ ) + ) ÷ = Average Days of Discharge Battery AH = Batteries in Amp-hours/day × Autonomy ÷ Limit ÷ Capacity parallel × ÷ ÷ = DC System Battery Batteries Batteries in Total Voltage ÷ Voltage = in Series × Parallel = Batteries ( ÷ = ) × = Battery specification: Make: Model:
  • 20. MEET THEIR 1080 WATTS HRS/DAY AC LOAD. THEY HAVE DECIDED ON A 12 V DC SYSTEM AND FEEL THEY NEED 2 DAYS OF AUTONOMY. THE MAX DEPTH OF DISCHARGE THEY DESIRE OVER THAT 2 DAY PERIOD IS 50 %. THE OCCUPANTS HAVE A 6 V BATTERY RATED AT 200 AMP-HRS. FIND THE BATTERY SIZING. INVERTER EFFICIENCY IS 90%. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE Battery Sizing Worksheet AC Average Inverter DC Average DC System Average Amp Daily Load ÷ efficiency + Daily Load ÷ Voltage = Hours/Day ( ( 1080 ÷ 0.90 ) + NA ) ÷ 12 = 100 Average Days of Discharge Battery AH = Batteries in Amp-hours/day × Autonomy ÷ Limit ÷ Capacity parallel (100 × 2 ÷ 0.5 ) ÷ 200 = 2 DC System Battery Batteries Batteries in Total Voltage ÷ Voltage = in Series × Parallel = Batteries (12 ÷ 6 = 2 ) × 2 = 4 Battery specification: Make: Model:
  • 21. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE Array Sizing Worksheet Average ÷ Battery ÷ Peak Sun = Array Amp-hrs/day Efficiency Hrs/day Peak Amps Array ÷ Peak = Modules = Module Short circuit Peak Amps Amps/module in parallel current (DC System ÷ Nominal Module = Modules × Modules in = Total Modules Voltage Voltage in series ) parallel Module Specification Make Model
  • 22. INVERTERS  Inverter Types: 1. Square Wave Inverters 2. Modified Square Wave Inverters 3. Sine Wave Inverters  Standard Inverter Features:  High efficiency  Low standby losses  Frequency Regulation  Harmonic Distortion  Reliability  Power connection factors  Light weight Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 23. SPECIFYING STAND ALONE INVERTERS  To specify a stand alone inverter the following must be verified: 1. AC output(Watts) 2. DC input voltage from battery 3. Output voltage 4. Frequency 5. Surge capacity 6. Waveform type Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 24. STAND ALONE INVERTER SIZING EXERCISE:  QUE--A client want to power the following 120 volt alternating current loads with his 12 volt direct current photovoltaic system: 300 w blender 1000 w saw 640 w vacuum 30 w VCR The client also wants to run the saw and the VCR simultaneously. All other loads will be run individually. Find size of inverter to be used? SOLUTION:- AC output watts: An inverter with at least 1030 watts output is required. DC input Voltage from battery: 12 volt given Output voltage: Choose an inverter with output of 120 V to match AC Load voltage. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 25.  Frequency:  A unit producing 60 cycles per sec AC should be specified  Surge Capacity:  By thumb rule 1030×3=3090 watts  Waveform:  Modified sine waveform will satisfy the requirement of the VCR and large motor loads.  Answer to the inverter sizing exercise: Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE AC Total Connected watts DC system Voltage Estimated Surge watts Listed desired features 1030 12 3090 Modified sine Specification Make Model
  • 26. PV CONTROLLERS Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 27.  The PV controller works as a voltage regulator. The primary function of a controller is to prevent the battery from being overcharged by the array.  PV charge controller constantly monitors the battery voltage.  Size- from a few amp to 80 amps.  Types of controllers:- 1. Shunt controllers 2. Single stage series controllers 3. Diversion controllers 4. Pulse width modulation(PWM) controllers Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 28. SHUNT CONTROLLER:-  Designed for very small systems.  They prevent overcharging by shunting or short circuiting the PV array when the battery is fully charged.  The shunt controller circuitry monitors the battery voltage and switches the PVs current through a power transistor when a preset full charge value is reached.  The transistor acts like a resistor and converts the PVs power in to heat.  Shunt controllers have heat sink with fins that help to dissipate the heat produced. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 29. SINGLE-STAGE SERIES CONTROLLERS:  It prevents battery overcharging by switching the PV array off when the battery voltage reaches a pre-set value called the charge termination set point(CTSP).  The array and battery are automatically reconnected when the battery reaches a lower preset value called the charge resumption set point (CRSP).  Single stage controllers use a relay or transistor to break the circuit and prevent reverse current flow at night , instead of using a blocking diode.  Small & inexpensive and have greater load handling capacity than shunt type controllers. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 30. DIVERSION CONTROLLER:-  These controllers automatically regulate the charging currents depending on the battery state of charge by diverting excess charging current to a resistive load.  Like shunt controllers, heat is generated by the dissipation of power, requiring diversion controllers to be properly ventilated.  These controllers do not have a system that prevents reverse leakage at night, so additional diodes may be required for the PV array. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 31. PULSE WIDTH MODULATION(PWM) CONTROLLERS:-  These provide a tapering charge by rapidly switching the full charging current on & off when the battery reaches a fully charged state (CTSP).  The length of the charging current pulse gradually decreases as battery voltage rises, reducing the average current into the battery.  Most PWM controllers include a built-in method to eliminate night time back-feed losses, so blocking diodes should not be needed with these controllers. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 32. CONTROLLER FEATURES 1. Low voltage disconnect 2. Low voltage warning beeper 3. Load circuit breaker 4. Generator start control 5. Array power diverter 6. Load timers 7. Battery charged light 8. Enclosures 9. Automatic equalization Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 33. STAND ALONE ARRAY & CONTROLLER SIZING:  Electric Load Estimation:  1)List the approximate daily average electrical consumption: Ac average Daily Load:………………….Watt-hrs/day DC average Daily Load:………………….Watt-hrs/day  2)Figure out the total daily load (factor in inverter losses): (…… AC Avg daily load) ÷ (0.9 inverter efficiency) + …..DC Avg Load = ……… Total Daily Load (Watt-hrs/day)  Array Sizing:  3)Figure out the PV array kilowatts needed: (including derate factors for battery losses, temp losses, and miscellaneous system losses ): Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 34.  4)Choose a PV Module: Make:……. Model: ……… STC watt rating…… Voc ……. Vmp….. Isc….. Imp…… (PV Array watt ÷ STC watt rating)= …# of Modules needed  5)Factor in Array Nominal voltage adjust # of modules needed if required: Array Nominal Voltage:……. PV Module Nominal Voltage:…... (Modules required in series= Array Nominal Voltage÷ PV Module Nominal Voltage)  Charge controller sizing:  6) List Specific MPPT charge controller (CC) to be used: Manufacture:…….. Model:………. Max Array size Allowed (CC watt rating) at Nominal Battery Voltage:………. Max PV Array Open Circuit voltage Allowed:……… Max watts Charge controller(S) Must pass…= Final no of modules req…… × STC watt rating…… Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 35.  7) Calculate how many of these charge controllers the system will require: No of charge controllers required ……..= Max watts CC Must Pass……..÷ CC Watt rating at Nominal battery voltage …….. NOTE:- check to ensure that the maximum array Voc will not exceed the maximum Voc rating of the charge controller during low temp conditions. By using historic lowest temp in area, find the correction factor from NEC 2005,Table 690.7 to complete the following equation: Maximum PV voltage…..= Module Voc…..× no of modules in series….. × correction factor from NEC, Table 690.7….. The maximum PV Voltage should be less than the Maximum controller voltage rating. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE
  • 36. CONTROLLER SIZING EXERCISE:  Problem: A client wishes to simultaneously power three 12 volt DC lights (30 watts) and a 12 volt Dc television (14 watts) using a 12 volt PV array. Three modules wired in parallel are used in the system. Each module has a peak current of 2.95 amps and a short circuit current of 3.28 amps. Calculate the maximum array output amps used to size a controller. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE Controller Sizing worksheet Module short × Modules in × 1.25 = Array short Controller Listed desired circuit current parallel circuit Amps Array Amps Features 3.28 × 3 × 1.25 = 12.3 12.3 DC Total ÷ DC System = Maximum DC Controller Load •Connected watts Voltage Load Amps Load Amps 104 ÷ 12 = 8.67 9 Controller specifications Manufacturer: .......... Model: ................ •Answer: A controller capable of handling at least 12.3 amps must be specified.
  • 37. Saturday, 17 November 2018 Depart of Renewable energy sources, CTAE