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International Journal of Pharmaceutical Science Invention
ISSN (Online): 2319 – 6718, ISSN (Print): 2319 – 670X
www.ijpsi.org Volume 5 Issue 3 ‖ June 2016 ‖ PP.35-41
www.ijpsi.org 35 | P a g e
Optimization Of The Possibility Synthetic Nattokinase In
Soybean Substrates To Orientation Products Development
Nguyen Nhut Huy1
*, Nguyen Thuy Huong1
*
1
Ho Chi Minh City University of Technology
1
Ho Chi Minh City University of Food Industry
Abstract: Nattokinase is an enzyme with strong fibrinolytic activity that can be used for preventing
thrombolytic diseases. In this study, we make survey the effect fermentation conditions to B.subtilis natto strain
on the soybean substrate to enhance the nattokinase activity and optimization biosynthesis capabilities of
nattokinase by Plackett-Burman experimental combined with response surface methodology RSM-CCD. The
optimal results received nattokinase activity 136.6 FU/g. We also try to create dried products by freeze drying
process in the conditions -80°C, 24 hours, 6-7 Pa. After that we examined moisture and nattokinase activity in
these product. The results of experiments show that moisture was 4.3%, nattokinase activity was 515 FU/g. This
research help expand application for creating soybeans powder products with hight nattokinase activity.
Keywords: Bacillus subtilis natto, RSM-CCD, Plackett-Burman, nattokinase, plasmin, fibrin, plasminogen,
Natto
I. Introduction
According to World Health Organization estimates that 17.3 million people died of thrombosis in 2008. Every
year in the United States (USA) has about 6 million people with heart failure, of which there are about 1,5
million people with cardiovascular disease. The cause of more than 28% of deaths worldwide by thrombosis.
Although the human body has several kinds of enzymes for creating thrombi, it uses only one “plasmin” for
decomposing and dissolving thrombi. The properties of nattokinase closely resemble that of plasmin.
Nattokinase, extracted from Natto, is a fibrinolytic enzyme that effectively breaksdown fibrin strands and the
thrombi this fibrin holds together[5]. Nattokinase, therefore, undeniably promotes mechanisms of action that
occur naturally. Once fibrin is degraded, clotting time is slowed. Nattokinase has been found to lyse (or
breakdown) fibrin strands and plasmin substrates directly[4]. In the process of clot regulation, prokinase is
converted into urokinase, a process that is enhanced by nattokinase. Breaking fibrin down into its degradation
products is also enhanced, converting plasminogen to plasmin. Nattokinase increases tissue plasminogen
activator also, enhancing fibrin breakdown and clotting reduction further. By reducing thrombus formation,
nattokinase decelerates the progression of plaque formation and reverses evolving atherosclerotic lesions[10].
The aim of this study was to optimize the fermentation conditions to maximize nattokinase activity.
II. Materials And Methods
2.1 Materials
Microorganism and inoculum preparation: In this study, Bacillus subtilis natto was provided from Ho Chi Minh
City University of Technology. The microorganism was grown on Nutrient Agar 37°C in 24h to prepare for next
stage.
Chemicals: Crystal violet, fushin, lugol, phosphat buffer saline (PSB), fibrinogen, borate buffer (pH 8.5),
thrombin , trichloroacetic.
- The analysis was performed at Biotechnology lab Ho Chi Minh City University of Technology and
experimental procedure to create dried soybean powder products is performed at Ho Chi Minh City University
of Food Industry
2.2 Methods
2.2.1 Microbiological Methods
Macroscopic observed protocol: Preparing Petri dishes with Nutrient Agar and the test tube containing 9ml
distill water was sterile to diluting sample. Dilutting of the culture to obtain concentration 10-3
to 10-7
. Taking
0.1ml inoculate into Petri dishes and using to inoculating hook to can through the entire surface of the disk. Petri
dishes were incubated at temperature 37°C for 1 day to form colonies. Observing and recording morphological,
color and shape of colonies [18]
Observing microscopically by staining: Cell staining is a technique that can be used to better visualize cells and
cell components under a microscope. By using different stains, one can preferentially stain certain cell
components, such as a nucleus or a cell wall, or the entire cell. Most stains can be used on fixed, or non-living
Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation ..
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cells, while only some can be used on living cells; some stains can be used on Gram (+) or Gram (-)
microorganisms.[18]
Method of determining B.subtilis natto proliferation with time: B.subtilis natto was cultured on Nutrient Agar
culture. After that, determine the number of bacterial cell by plate count method after 12 hours. Building growth
curve by graphing the variation of biomass cells with time. Thereby determining the stage of development of
microorganisms.[2]
2.2.2 The Plackett-Burman design and response surface methodology RSM-CCD
The Plackett-Burman design: The aim of this study was to obtain the optimal operation conditions of the
fermentation process in order to achieve maximum yield of nattokinase, which was determined by the
nattokinase activity assay. The higher enzyme activity obtained from the fermentation represented the higher
yield of nattokinase activity. After the fermentation process was carefully reviewed, four factors appeared to be
very essential to the enzyme productivity. Screening the significant variables based on the preliminary study, we
chose the following four variables as the experimental variables: Bacteria inoculate (X1), time (X2), pH (X3)
and temperature (X4). Each variable had two levels to be examined a high (+1) and low level (−1). The high and
low levels selected represented the extremes of normal operating ranges. Table 1 shows the variables and levels
in detail. The screening, experimental design. Design – expert 10.0 [3][1]
Table 1.The factor using on Plackett – Burman
Code of factors Name of factors Limit of
research
Values of factors
Low Hight
-1 1
X1 Bacteria inoculate
(logCFU/g)
5-7 5 7
X2 Time (hour) 24-48 24 48
X3 pH 7-8 7 8
X4 Temperature (°C) 32-42 32 42
Optimization by response surface methodology: Response surface methodology is an empirical modeling
technique used to evaluate the relationship between a set of the controlled experimental variables and the
measured responses. A prior knowledge and understanding of the process and process variables under
investigation are necessary to create a more realistic model. Based on the results of variable screening, the
model examined the experimental variables required for optimal nattokinase activity using the Plackett-Burman
design and response surface methodology.
In developing the regression model, the experimental variables were coded according to the following equation:
Xi=
Xi − X0
ΔXi
where Xi is the coded value of the variable Xi, X0 is the value of Xi at the center point, and Xi is the step
change value.The range and the levels of the experimental variables investigated in this study are shown in table
1 the Plackett - Burman design. The central composite design (CCD), which is widely used in practice because
of its efficiency with respect to the number of runs required [12], is employed for fitting a second-order response
surface model. Generally, a CCD for k factors requires 2k factorial runs, 2k axial runs and at least one center
point (typically, three to five center points are used). From the step of factor identification, there are three
important factors (i.e., Factors C, D and G) that may significantly affect the enzyme productivity. Table 2 shows
the level planning of the CCD with each factor containing five levels (i.e., -α, -1, 0, +1 and +α). Fermented
temperature was selected as the center level for this factor.[1][12]
Table 2. The factor using on RSM – CCD
Code of
factors
Name of factors Limit of
research
Value of factor
-α -1 0 1 
x1 Bacteria inoculate
(LogCFU/g)
4.32-7.68 4.32 5 6 7 7.68
x2 Time (hour) 15.82-56.18 15.82 24 36 48 56.18
x3 pH 6.66-8.34 6.66 7 7.5 8 8.34
Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation ..
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Once the experiments were performed, the regression model was constructed by fitting the experimental results
with a second order polynomial. The optimal conditions of selected variables were found using the regression
model and by analysis of the response surface plots.
Response functions are selected nattokinase activity (FU/g). Modeling is represented by a equation quadratic:
Y = b0 + b1x1 + b2x2 + b3x3 + b12x1x2 + b13 x1x3 +b23x2x3 + b1x1
2
+ b2x2
2
+ b3x3
2
Where Y is nattokinase activity (FU/g); x1, x2, x3 respectively bacteria inoculate (logCFU), time (hour), pH ; b1,
b2, b3 is the coefficient level 1; b12,b13, b23 is the interaction coefficients of each pair of elements; x1, x2, x3, x1x2,
x1x3, x2x3, x1
2
,x2
2
, x3
2
is the independent variable. [11]
2.2.3 Nattokinase activity measurement
From fermentation broth dilute ratio of 1:1 with distill water to 50ml centrifuge tubes. The B.subtilis natto cells
were harvested from the fermentation media via centrifugation (4,000 rpm) for 20 min at 4°C and then
resuspended in Phosphate Buffered Saline. B.subtilis natto lysis was carried out by sonication on ice (6 times
with 1-min intervals, at the 50W). The sonicated cell suspension was centrifuged at 4,000 rpm for 15 min at
4°C. After that collection 1ml supernatant centrifuged at 15,000 rpm for 15 min at 4°C to remove cellular
debris, enzyme solution was used for activity assay [16].
Fibrinolytic enzyme activity was determined by measuring the hydrolysis ability on fibrin according to [17] with
some modifications. To 1.4 mL of 50 mM sodium borate buffer (pH8.5), a 0.4 mL of 0.72% (w/v) fibrinogen
solution was added and kept at 37°C for 5 min. To there sulting fibrinogen solution was then added 0.1 mL of
thrombin (20U/mL) and kept at 37°C for another 10 min. After the addition of 0.l mL of enzyme, the proteolytic
reaction was performed at 37°C for 60 min. After the reaction was ceased by adding 2 mL of 0.2 M
trichloroacetic acid (TCA), samples were kept at ambient temperature for 20 min and then centrifuged at 14000
rpm for 5 min. One unit of fibrinolytic activity was defined as the amount of enzyme that caused an increase of
0.01in the absorbance at 275 nm within 60 min reaction at 37°C.[1]
2.2.4Statistical and analysis methods
Data collected from the experiment were treated and analyzed by statistical software Statgraphics centurion
XVII, excell 2007. Plackett–Burman design and response surface methodology RSM-CCD design by Design
expert 10.0
III. Results And Discussion
After diluted samples and cultured on Nutrient Agar, incubated 24 hours, examined the morphological
characteristics of B.subtilis natto with recorded the results: Colony have circular sharp, dry surfaces, irregular
margin looks like serrated, wrinkled surface. Continue to Gram staining and observing by microscope to
examine the microscopic characteristics. [11][12] Gram staining and observing by microscope we found
bacteria forms follows as: rod-shaped, violet color, short, small, round head. This is similar with the theoretical
basisrod-shaped, oval spores, Gram-positive is approximately 0.5-0.8µm x 1.5-3.0µm. The colonies are round,
their edges are irregular jagged, their diameters are from 3 to 5 mm, and they have light yellow, dark heart
[2][3].
From the results of examining macroscopically and microscopically, we affirm thoroughbred B.subtilis natto.
This strain will be subculture to keep and use for the next experiment.
3.1 Effect of fermentation conditions to nattokinase activity
The effect of bacteria inoculate B.subtilis natto to nattokinase activity: In this experiment bacteria inoculate
surveyed from 104
CFU/g to 107
CFU/g. The survey results nattokinase activity after fermentation showed the
highest activity is 106
CFU/g and 107
CFU/g, respectively 113.23 FU/g and 113.44 FU/g the difference do not
statistically significant. Bacteria inoculate 106
CFU/g corresponding to 18h growth biomass level 1 and bacteria
inoculate 107
CFU/g corresponding to 20h growth biomass level 1. Thus to reduce the time period of
proliferation of breeding level 1 while ensuring bacteria inoculate to high enzyme activity, we chose bacteria
inoculate 106
CFU/g.
The results effect of fermentation time to nattokinase activity: This survey was carried out in the time from 12h
to 48h. Survey results enzymatic activities after the fermentation with time showed that the highest nattokinase
activity at the time 36h and 48h fermented with nattokinase activity respectively 118.43 FU/g and 118.33 FU/g
and differences do not statistical significance. From the results above survey to obtain fermented products with
the highest enzyme activity and reduce the fermented time of the production process we selected fermentation
time is 36h. The results are consistent with previous studies of Dia-Shin wanget al “Optimization of nattokinase
production conduction using response surface methodology” with the optimum time is 37.0817 hour. [1]
The results effect of pH to nattokinase activity: In this experiment we survey pH from 5.5 to 8. The survey
results from 5.5 to 7.5 corresponding enzyme activity increases with pH increase and decrease in pH 8. At pH 7
Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation ..
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and pH 7.5 is the highest and the difference do not statistically significant. According to the survey results to
ensure high enzyme activity, we can perform fermentation at pH 7 or 7.5. The result are consistent with previous
studies of Peddapalli Siva Rasagnya1 And MeenaVangalapati “Studies on Optimization of Process Parameters
for Nattokinase Production by Bacillus subtilis NCIM 2724 and Purification by Liquid-Liquid Extraction”[2]
The results effect of temperature to nattokinase activity: Through the survey above we know the highest
nattokinase enzyme activity when fermented at a temperature of 37°C with nattokinase activity is 119.92 FU/g.
Fig1. Effect of fermentation conditions to nattokinase activity
3.2 Plackett–Burman design
The model F-value of 21151.67 implies the model is significant. There is only a 0.54% chance that an F-value
this large could occur due to noise. Values of “Prob>F” less than 0.0500 indicate model terms are significant. In
this case x1, x2, x3 are significant model terms, x4 are not significant. "Adeq Precision" measures the signal to
noise ratio. A ratio greater than 4 is desirable. Your ratio of 387.571 indicates an adequate signal. This model
can be used to navigate the design space
Table 3. The results of Plackett-Burman design
Factor Stdized effect F-value P-value
Model 1016.34 21151.67 0.0054
x1- bacteria inoculate 1.43 78.84 0.0714
x2-Time 45.82 80656.11 0.0022
x3-Ph 20.51 16166.34 0.005
x4-Temperature -9.96 3859.06 0.0103
From table 3 and Fig 2 we can see fermentation time is the biggest effecting to nattokinase activity, followed by
pH, bacteria inoculate. In the experiment, the fermentation temperature had very low effect and do not
statistically significant.
Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation ..
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Fig 2. The level influence of the factors to nattokinase activity
From the results of this analysis, we are selected factors for the survey response surface methodology RSM-
CCD design include time, pH and bacteria inoculate. Temperature is kept at the center 37°C.
3.3 Obtimization response surface methodology RSM-CCD design
The Model F-value of 36.99 implies the model is significant. There is only a 0.01% chance that an F-value this
large this large could occur due to noise. Values of “Prob>F” less than 0.05 indicate model terms are significant.
In this case x1, x2, x3 are significant model terms. The “Pred R-Squared” of 0.7668 is in reasonable agreement
with the “Adj R-Squared” of 0.9446, difference is less than 0.2. “Adeq Precision” measures the signal to noise
ratio. A ratio greater than 4 is desirable. This ratio of 18.799 indicates an adequate signal. This model can be
used to navigate the design space.
Table 4. The result Anova analysis of RSM-CCD
Factor Coefficient
estimate
Standard
error
F-value P-value
Model 2.76 36.99 <0.0001
x1- Bacteria inoculate 7.56 1.83 16.98(**) 0.0021
x2-Time 9.39 1.83 26.23(***) 0.0004
x3-pH 6.23 1.83 11.53(**) 0.0068
x1*x2 -22.97 2.4 91.91 <0.0001
x1*x3 5.72 2.4 5.7(**) 0.0382
x2*x3 6.82 2.4 8.09(**) 0.0174
x1
2
-17.51 1.78 96.2 <0.0001
x2
2
-13.72 1.78 59.11 <0.0001
x3
2
-12.62 1.78 50.01 <0.0001
R-Squared 0,9708
AdjR-Squared 0,9446
PredR-Squared 0,7668
Adeqpricision 18.799
Fig 3 showed that interaction between bacteria inoculate and time to nattokinase activity focus area near the
center corresponds 106
CFU/g and 37h. This result shows that the selection of the parameters of the experiment
is right for bacteria inoculate and time
Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation ..
www.ijpsi.org 40 | P a g e
Fig 3. The interaction between bacteria inoculate and time
Fig 4. Plots of the activity response
Regression analysis gave the following second-order regression model:
Y= 138.76 + 7.56 x1 + 9.39 x2 + 6.23 x3 - 22.97 x1x2 + 5.72 x1x3 + 6.82 x2x3 - 17.51 x1
2
- 13.72 x2
2
- 12.62 x3
2
Using RSM-CCD design allows us to predict nattokinase activity at 141.92 FU/g with bacteria inoculate 106
CFU/g, time 41h, pH 7. The parameters of the prediction modeling used to design the experiments with repeated
3 times, the results shown in the table 5 shows results 136.6 FU/g higher in all prior experimental treatments.
Table 5. There sults of experimental verify follow response surface methodology RSM-CCD
Bacteria inoculate
(logCFU/g)
Time
(hour)
pH Prediction
nattokinase
activity
(FU/g)
Experiment
nattokinase
activity
(FU/g)
The rate similer
of experiment
with theoretical
(%)
6 41 7.7 141.92 136.6 96.25
IV. Conclusions
From these studies we have conclusions following as:
Through the survey, the effects of fermentation conditions on nattokinase activity for best results in bacteria
inoculateis106
CFU/g, fermentation time of 36 hours, fermentation pH 7.5, fermentation temperature 370
C.
The Plackett-Burman design and response surface methodology RSM-CCD used to optimize the fermentation
conditions for best results with optimal nattokinase activity 136.6 FU/g after fermentation conditions: Bacteria
inoculateis106
CFU/g, fermentation time 41hours, fermentation pH 7.7
Initial trial of dried product soybean powder rich nattokinase activity, freeze drying in drying conditions: -80°C,
6-7 Pa, 24 hour. The dried product have nattokinase activity 515 FU/g, 4.3% moisture.
Acknowledgment
This review is funded by Vietnam National University Ho Chi Minh City (VNU-HCM) under grant number
C2016- 20-31.
Design-Expert® Software
Factor Coding: Actual
R1
139.24
54.78
X1 = A: A
X2 = B: B
Actual Factor
C: C = 0.027027
-1 -0.5 0 0.5 1
-1
-0.5
0
0.5
1
R1
A: A
B:B
80
100
120
120
140
Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation ..
www.ijpsi.org 41 | P a g e
References
[1]. Dia-Shin wang1, Chau-Chen Torng2, I-Ping Lỉn, Bor-Wen Cheng2, Hui-Rong Liu4 and Chao-Yu Chou2*, Optimization of
nattokinase production conduction using response surface methodology, Journal of Food Process Engineering, 29, 2006, 22–35
[2]. Peddapalli Siva Rasagnya1 And Meena Vangalapati2, Studies on Optimization of Process Parameters for Nattokinase Production
by Bacillus subtilis NCIM 2724 and Purification by Liquid-Liquid Extraction. International Journal of Innovative Research in
Science Engineering and Technology.2(9),2013,2319-8753
[3]. Plackett RL, Burman JP. The design of optimum multifactorial experiment.Biometrika. 1946, 33,305-325
[4]. Sumi H, Ohsugi T.(1999), Dipicolinic acid, an anti-bacterial component contained in natto, and Bacillus subtilis natto. Nippon
Nogeikagaku Kaishi 1999; 73:1289-91
[5]. Sumi H, Hamada H, Tsushima H, Mihara H, Muraki H., A novel fibrinolytic enzyme (nattokinase) in the vegetable cheese natto; a
typical and popular soybean food in the Japanese diet, Experienti,43,1987,1110-1111.
[6]. Chang CT, Fan MH, Kuo FC, Sung HY, Potent fibrinolytic enzyme from a mutant of Bacillus subtilis IMR-NK1, J. Agric. Food
Chem.2000, 48,3210–3216.
[7]. Choi NS, Chung DM, Han YJ, Kim SH, Song JJ (2009a). “Purification and characterization of a subtilisin D5, a fibrinolytic enzyme
of Bacillus amylolique faciens DJ-5 isolated from Doenjang”. Food Sci. Biotechnol,2009,18,500-505
[8]. Kim HK, Kim GT, Kim DK, Choi WA, Park SH, Jeong YK, Kong IS, Purification and characterization of a novel fibrinolytic
enzyme from Bacillus sp. KA38 originated from fermented fish, J. Ferment. Bioeng.84,1997,307-312
[9]. Kim W, Choi K, Kim Y, Park H, Choi J, Lee Y, Oh H, Kwon I, Lee S (1996). “Purification and characterization of a fibrinolytic
enzyme produced from Bacillus sp. Strain CK 11-4 screened from Chungkook-Jang. Appl. Environ Microbiol,62,1996, 2482-
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[10]. Milner M, Makise K., Natto and its active ingredient nattokinase: A potent and safe thrombolytic agent., Alternative &
complementary therapies.8(3), 2002, 157–194
[11]. Aydin Berenjian1, Raja Mahanama1, John Kavanagh1, Fariba Dehghani1, Younes Ghasemi1,2*, Nattokinase Production: Medium
Components and Feeding Strategy Studies, Scientific Paper, 2006
[12]. Montgomery, D.C, Introductionto Statistical Quality Control, NewYork, NY, 2001
[13]. Ruei-Lin Hsu, Kung-Ta Lee, Jung-Hao Wang, Lily Y.-L. Lee, and Rita P.-Y. Chen,Amyloid-Degrading Ability of Nattokinase from
Bacillus subtilis Natto, J. Agric. Food Chem., 2009, 57 (2), 503-508
[14]. Chang-Su Park1, Dong Ho Kim2, Woo-Yiel Lee3, Dae-Ook Kang4, Jae Jun Song5and Nack-Shick Choi4,6*, Identification of
fibrinogen-induced nattokinase WRL101 from Bacillus subtilis WRL101 isolated from Doenjang, African Journal of Microbiology
Research,7(19), 1983-1992
[15]. Pornkamol Unrean1,2*, Nhung H.A. Nguyen1,Wonnop Visessanguan2, and Panit Kitsubun1,2, Improvement of nattokinase
production by Bacillus subtilis using an optimal feed strategy in fed-batch fermentation, resjournal, 2012; 17(5):769-777
[16]. XiaoyanZu, Zhenya Zhang, YingnanYang, Hai tao Che, Guihua Zhang & Ji Li, Thrombolytic Activities of Nattokinase Extracted
from Bacillus Subtilis Fermented Soybean Curd Residues, International Journal of Biology, 2010, 2(2)305-8572
[17]. Choi, N.S.and Kim, S.H, The effect of sodium chloride on the serine type fibrinolytic enzymes and the thermost ability of extra
cellular protease from Bacillus amylolique faciens DJ-4.J. Biochem.Mol.Biol. 2001.34(2),134–138.
[18]. Syed Gaffooruddin Siraj. B.Pharm, Comparative studies on production of nattokinase from Bacillus subtilis by changing the
nitrogen source, Bharathi College of Pharmacy, 2011,09,BT328

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Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation Products Development

  • 1. International Journal of Pharmaceutical Science Invention ISSN (Online): 2319 – 6718, ISSN (Print): 2319 – 670X www.ijpsi.org Volume 5 Issue 3 ‖ June 2016 ‖ PP.35-41 www.ijpsi.org 35 | P a g e Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation Products Development Nguyen Nhut Huy1 *, Nguyen Thuy Huong1 * 1 Ho Chi Minh City University of Technology 1 Ho Chi Minh City University of Food Industry Abstract: Nattokinase is an enzyme with strong fibrinolytic activity that can be used for preventing thrombolytic diseases. In this study, we make survey the effect fermentation conditions to B.subtilis natto strain on the soybean substrate to enhance the nattokinase activity and optimization biosynthesis capabilities of nattokinase by Plackett-Burman experimental combined with response surface methodology RSM-CCD. The optimal results received nattokinase activity 136.6 FU/g. We also try to create dried products by freeze drying process in the conditions -80°C, 24 hours, 6-7 Pa. After that we examined moisture and nattokinase activity in these product. The results of experiments show that moisture was 4.3%, nattokinase activity was 515 FU/g. This research help expand application for creating soybeans powder products with hight nattokinase activity. Keywords: Bacillus subtilis natto, RSM-CCD, Plackett-Burman, nattokinase, plasmin, fibrin, plasminogen, Natto I. Introduction According to World Health Organization estimates that 17.3 million people died of thrombosis in 2008. Every year in the United States (USA) has about 6 million people with heart failure, of which there are about 1,5 million people with cardiovascular disease. The cause of more than 28% of deaths worldwide by thrombosis. Although the human body has several kinds of enzymes for creating thrombi, it uses only one “plasmin” for decomposing and dissolving thrombi. The properties of nattokinase closely resemble that of plasmin. Nattokinase, extracted from Natto, is a fibrinolytic enzyme that effectively breaksdown fibrin strands and the thrombi this fibrin holds together[5]. Nattokinase, therefore, undeniably promotes mechanisms of action that occur naturally. Once fibrin is degraded, clotting time is slowed. Nattokinase has been found to lyse (or breakdown) fibrin strands and plasmin substrates directly[4]. In the process of clot regulation, prokinase is converted into urokinase, a process that is enhanced by nattokinase. Breaking fibrin down into its degradation products is also enhanced, converting plasminogen to plasmin. Nattokinase increases tissue plasminogen activator also, enhancing fibrin breakdown and clotting reduction further. By reducing thrombus formation, nattokinase decelerates the progression of plaque formation and reverses evolving atherosclerotic lesions[10]. The aim of this study was to optimize the fermentation conditions to maximize nattokinase activity. II. Materials And Methods 2.1 Materials Microorganism and inoculum preparation: In this study, Bacillus subtilis natto was provided from Ho Chi Minh City University of Technology. The microorganism was grown on Nutrient Agar 37°C in 24h to prepare for next stage. Chemicals: Crystal violet, fushin, lugol, phosphat buffer saline (PSB), fibrinogen, borate buffer (pH 8.5), thrombin , trichloroacetic. - The analysis was performed at Biotechnology lab Ho Chi Minh City University of Technology and experimental procedure to create dried soybean powder products is performed at Ho Chi Minh City University of Food Industry 2.2 Methods 2.2.1 Microbiological Methods Macroscopic observed protocol: Preparing Petri dishes with Nutrient Agar and the test tube containing 9ml distill water was sterile to diluting sample. Dilutting of the culture to obtain concentration 10-3 to 10-7 . Taking 0.1ml inoculate into Petri dishes and using to inoculating hook to can through the entire surface of the disk. Petri dishes were incubated at temperature 37°C for 1 day to form colonies. Observing and recording morphological, color and shape of colonies [18] Observing microscopically by staining: Cell staining is a technique that can be used to better visualize cells and cell components under a microscope. By using different stains, one can preferentially stain certain cell components, such as a nucleus or a cell wall, or the entire cell. Most stains can be used on fixed, or non-living
  • 2. Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation .. www.ijpsi.org 36 | P a g e cells, while only some can be used on living cells; some stains can be used on Gram (+) or Gram (-) microorganisms.[18] Method of determining B.subtilis natto proliferation with time: B.subtilis natto was cultured on Nutrient Agar culture. After that, determine the number of bacterial cell by plate count method after 12 hours. Building growth curve by graphing the variation of biomass cells with time. Thereby determining the stage of development of microorganisms.[2] 2.2.2 The Plackett-Burman design and response surface methodology RSM-CCD The Plackett-Burman design: The aim of this study was to obtain the optimal operation conditions of the fermentation process in order to achieve maximum yield of nattokinase, which was determined by the nattokinase activity assay. The higher enzyme activity obtained from the fermentation represented the higher yield of nattokinase activity. After the fermentation process was carefully reviewed, four factors appeared to be very essential to the enzyme productivity. Screening the significant variables based on the preliminary study, we chose the following four variables as the experimental variables: Bacteria inoculate (X1), time (X2), pH (X3) and temperature (X4). Each variable had two levels to be examined a high (+1) and low level (−1). The high and low levels selected represented the extremes of normal operating ranges. Table 1 shows the variables and levels in detail. The screening, experimental design. Design – expert 10.0 [3][1] Table 1.The factor using on Plackett – Burman Code of factors Name of factors Limit of research Values of factors Low Hight -1 1 X1 Bacteria inoculate (logCFU/g) 5-7 5 7 X2 Time (hour) 24-48 24 48 X3 pH 7-8 7 8 X4 Temperature (°C) 32-42 32 42 Optimization by response surface methodology: Response surface methodology is an empirical modeling technique used to evaluate the relationship between a set of the controlled experimental variables and the measured responses. A prior knowledge and understanding of the process and process variables under investigation are necessary to create a more realistic model. Based on the results of variable screening, the model examined the experimental variables required for optimal nattokinase activity using the Plackett-Burman design and response surface methodology. In developing the regression model, the experimental variables were coded according to the following equation: Xi= Xi − X0 ΔXi where Xi is the coded value of the variable Xi, X0 is the value of Xi at the center point, and Xi is the step change value.The range and the levels of the experimental variables investigated in this study are shown in table 1 the Plackett - Burman design. The central composite design (CCD), which is widely used in practice because of its efficiency with respect to the number of runs required [12], is employed for fitting a second-order response surface model. Generally, a CCD for k factors requires 2k factorial runs, 2k axial runs and at least one center point (typically, three to five center points are used). From the step of factor identification, there are three important factors (i.e., Factors C, D and G) that may significantly affect the enzyme productivity. Table 2 shows the level planning of the CCD with each factor containing five levels (i.e., -α, -1, 0, +1 and +α). Fermented temperature was selected as the center level for this factor.[1][12] Table 2. The factor using on RSM – CCD Code of factors Name of factors Limit of research Value of factor -α -1 0 1  x1 Bacteria inoculate (LogCFU/g) 4.32-7.68 4.32 5 6 7 7.68 x2 Time (hour) 15.82-56.18 15.82 24 36 48 56.18 x3 pH 6.66-8.34 6.66 7 7.5 8 8.34
  • 3. Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation .. www.ijpsi.org 37 | P a g e Once the experiments were performed, the regression model was constructed by fitting the experimental results with a second order polynomial. The optimal conditions of selected variables were found using the regression model and by analysis of the response surface plots. Response functions are selected nattokinase activity (FU/g). Modeling is represented by a equation quadratic: Y = b0 + b1x1 + b2x2 + b3x3 + b12x1x2 + b13 x1x3 +b23x2x3 + b1x1 2 + b2x2 2 + b3x3 2 Where Y is nattokinase activity (FU/g); x1, x2, x3 respectively bacteria inoculate (logCFU), time (hour), pH ; b1, b2, b3 is the coefficient level 1; b12,b13, b23 is the interaction coefficients of each pair of elements; x1, x2, x3, x1x2, x1x3, x2x3, x1 2 ,x2 2 , x3 2 is the independent variable. [11] 2.2.3 Nattokinase activity measurement From fermentation broth dilute ratio of 1:1 with distill water to 50ml centrifuge tubes. The B.subtilis natto cells were harvested from the fermentation media via centrifugation (4,000 rpm) for 20 min at 4°C and then resuspended in Phosphate Buffered Saline. B.subtilis natto lysis was carried out by sonication on ice (6 times with 1-min intervals, at the 50W). The sonicated cell suspension was centrifuged at 4,000 rpm for 15 min at 4°C. After that collection 1ml supernatant centrifuged at 15,000 rpm for 15 min at 4°C to remove cellular debris, enzyme solution was used for activity assay [16]. Fibrinolytic enzyme activity was determined by measuring the hydrolysis ability on fibrin according to [17] with some modifications. To 1.4 mL of 50 mM sodium borate buffer (pH8.5), a 0.4 mL of 0.72% (w/v) fibrinogen solution was added and kept at 37°C for 5 min. To there sulting fibrinogen solution was then added 0.1 mL of thrombin (20U/mL) and kept at 37°C for another 10 min. After the addition of 0.l mL of enzyme, the proteolytic reaction was performed at 37°C for 60 min. After the reaction was ceased by adding 2 mL of 0.2 M trichloroacetic acid (TCA), samples were kept at ambient temperature for 20 min and then centrifuged at 14000 rpm for 5 min. One unit of fibrinolytic activity was defined as the amount of enzyme that caused an increase of 0.01in the absorbance at 275 nm within 60 min reaction at 37°C.[1] 2.2.4Statistical and analysis methods Data collected from the experiment were treated and analyzed by statistical software Statgraphics centurion XVII, excell 2007. Plackett–Burman design and response surface methodology RSM-CCD design by Design expert 10.0 III. Results And Discussion After diluted samples and cultured on Nutrient Agar, incubated 24 hours, examined the morphological characteristics of B.subtilis natto with recorded the results: Colony have circular sharp, dry surfaces, irregular margin looks like serrated, wrinkled surface. Continue to Gram staining and observing by microscope to examine the microscopic characteristics. [11][12] Gram staining and observing by microscope we found bacteria forms follows as: rod-shaped, violet color, short, small, round head. This is similar with the theoretical basisrod-shaped, oval spores, Gram-positive is approximately 0.5-0.8µm x 1.5-3.0µm. The colonies are round, their edges are irregular jagged, their diameters are from 3 to 5 mm, and they have light yellow, dark heart [2][3]. From the results of examining macroscopically and microscopically, we affirm thoroughbred B.subtilis natto. This strain will be subculture to keep and use for the next experiment. 3.1 Effect of fermentation conditions to nattokinase activity The effect of bacteria inoculate B.subtilis natto to nattokinase activity: In this experiment bacteria inoculate surveyed from 104 CFU/g to 107 CFU/g. The survey results nattokinase activity after fermentation showed the highest activity is 106 CFU/g and 107 CFU/g, respectively 113.23 FU/g and 113.44 FU/g the difference do not statistically significant. Bacteria inoculate 106 CFU/g corresponding to 18h growth biomass level 1 and bacteria inoculate 107 CFU/g corresponding to 20h growth biomass level 1. Thus to reduce the time period of proliferation of breeding level 1 while ensuring bacteria inoculate to high enzyme activity, we chose bacteria inoculate 106 CFU/g. The results effect of fermentation time to nattokinase activity: This survey was carried out in the time from 12h to 48h. Survey results enzymatic activities after the fermentation with time showed that the highest nattokinase activity at the time 36h and 48h fermented with nattokinase activity respectively 118.43 FU/g and 118.33 FU/g and differences do not statistical significance. From the results above survey to obtain fermented products with the highest enzyme activity and reduce the fermented time of the production process we selected fermentation time is 36h. The results are consistent with previous studies of Dia-Shin wanget al “Optimization of nattokinase production conduction using response surface methodology” with the optimum time is 37.0817 hour. [1] The results effect of pH to nattokinase activity: In this experiment we survey pH from 5.5 to 8. The survey results from 5.5 to 7.5 corresponding enzyme activity increases with pH increase and decrease in pH 8. At pH 7
  • 4. Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation .. www.ijpsi.org 38 | P a g e and pH 7.5 is the highest and the difference do not statistically significant. According to the survey results to ensure high enzyme activity, we can perform fermentation at pH 7 or 7.5. The result are consistent with previous studies of Peddapalli Siva Rasagnya1 And MeenaVangalapati “Studies on Optimization of Process Parameters for Nattokinase Production by Bacillus subtilis NCIM 2724 and Purification by Liquid-Liquid Extraction”[2] The results effect of temperature to nattokinase activity: Through the survey above we know the highest nattokinase enzyme activity when fermented at a temperature of 37°C with nattokinase activity is 119.92 FU/g. Fig1. Effect of fermentation conditions to nattokinase activity 3.2 Plackett–Burman design The model F-value of 21151.67 implies the model is significant. There is only a 0.54% chance that an F-value this large could occur due to noise. Values of “Prob>F” less than 0.0500 indicate model terms are significant. In this case x1, x2, x3 are significant model terms, x4 are not significant. "Adeq Precision" measures the signal to noise ratio. A ratio greater than 4 is desirable. Your ratio of 387.571 indicates an adequate signal. This model can be used to navigate the design space Table 3. The results of Plackett-Burman design Factor Stdized effect F-value P-value Model 1016.34 21151.67 0.0054 x1- bacteria inoculate 1.43 78.84 0.0714 x2-Time 45.82 80656.11 0.0022 x3-Ph 20.51 16166.34 0.005 x4-Temperature -9.96 3859.06 0.0103 From table 3 and Fig 2 we can see fermentation time is the biggest effecting to nattokinase activity, followed by pH, bacteria inoculate. In the experiment, the fermentation temperature had very low effect and do not statistically significant.
  • 5. Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation .. www.ijpsi.org 39 | P a g e Fig 2. The level influence of the factors to nattokinase activity From the results of this analysis, we are selected factors for the survey response surface methodology RSM- CCD design include time, pH and bacteria inoculate. Temperature is kept at the center 37°C. 3.3 Obtimization response surface methodology RSM-CCD design The Model F-value of 36.99 implies the model is significant. There is only a 0.01% chance that an F-value this large this large could occur due to noise. Values of “Prob>F” less than 0.05 indicate model terms are significant. In this case x1, x2, x3 are significant model terms. The “Pred R-Squared” of 0.7668 is in reasonable agreement with the “Adj R-Squared” of 0.9446, difference is less than 0.2. “Adeq Precision” measures the signal to noise ratio. A ratio greater than 4 is desirable. This ratio of 18.799 indicates an adequate signal. This model can be used to navigate the design space. Table 4. The result Anova analysis of RSM-CCD Factor Coefficient estimate Standard error F-value P-value Model 2.76 36.99 <0.0001 x1- Bacteria inoculate 7.56 1.83 16.98(**) 0.0021 x2-Time 9.39 1.83 26.23(***) 0.0004 x3-pH 6.23 1.83 11.53(**) 0.0068 x1*x2 -22.97 2.4 91.91 <0.0001 x1*x3 5.72 2.4 5.7(**) 0.0382 x2*x3 6.82 2.4 8.09(**) 0.0174 x1 2 -17.51 1.78 96.2 <0.0001 x2 2 -13.72 1.78 59.11 <0.0001 x3 2 -12.62 1.78 50.01 <0.0001 R-Squared 0,9708 AdjR-Squared 0,9446 PredR-Squared 0,7668 Adeqpricision 18.799 Fig 3 showed that interaction between bacteria inoculate and time to nattokinase activity focus area near the center corresponds 106 CFU/g and 37h. This result shows that the selection of the parameters of the experiment is right for bacteria inoculate and time
  • 6. Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation .. www.ijpsi.org 40 | P a g e Fig 3. The interaction between bacteria inoculate and time Fig 4. Plots of the activity response Regression analysis gave the following second-order regression model: Y= 138.76 + 7.56 x1 + 9.39 x2 + 6.23 x3 - 22.97 x1x2 + 5.72 x1x3 + 6.82 x2x3 - 17.51 x1 2 - 13.72 x2 2 - 12.62 x3 2 Using RSM-CCD design allows us to predict nattokinase activity at 141.92 FU/g with bacteria inoculate 106 CFU/g, time 41h, pH 7. The parameters of the prediction modeling used to design the experiments with repeated 3 times, the results shown in the table 5 shows results 136.6 FU/g higher in all prior experimental treatments. Table 5. There sults of experimental verify follow response surface methodology RSM-CCD Bacteria inoculate (logCFU/g) Time (hour) pH Prediction nattokinase activity (FU/g) Experiment nattokinase activity (FU/g) The rate similer of experiment with theoretical (%) 6 41 7.7 141.92 136.6 96.25 IV. Conclusions From these studies we have conclusions following as: Through the survey, the effects of fermentation conditions on nattokinase activity for best results in bacteria inoculateis106 CFU/g, fermentation time of 36 hours, fermentation pH 7.5, fermentation temperature 370 C. The Plackett-Burman design and response surface methodology RSM-CCD used to optimize the fermentation conditions for best results with optimal nattokinase activity 136.6 FU/g after fermentation conditions: Bacteria inoculateis106 CFU/g, fermentation time 41hours, fermentation pH 7.7 Initial trial of dried product soybean powder rich nattokinase activity, freeze drying in drying conditions: -80°C, 6-7 Pa, 24 hour. The dried product have nattokinase activity 515 FU/g, 4.3% moisture. Acknowledgment This review is funded by Vietnam National University Ho Chi Minh City (VNU-HCM) under grant number C2016- 20-31. Design-Expert® Software Factor Coding: Actual R1 139.24 54.78 X1 = A: A X2 = B: B Actual Factor C: C = 0.027027 -1 -0.5 0 0.5 1 -1 -0.5 0 0.5 1 R1 A: A B:B 80 100 120 120 140
  • 7. Optimization Of The Possibility Synthetic Nattokinase In Soybean Substrates To Orientation .. www.ijpsi.org 41 | P a g e References [1]. Dia-Shin wang1, Chau-Chen Torng2, I-Ping Lỉn, Bor-Wen Cheng2, Hui-Rong Liu4 and Chao-Yu Chou2*, Optimization of nattokinase production conduction using response surface methodology, Journal of Food Process Engineering, 29, 2006, 22–35 [2]. Peddapalli Siva Rasagnya1 And Meena Vangalapati2, Studies on Optimization of Process Parameters for Nattokinase Production by Bacillus subtilis NCIM 2724 and Purification by Liquid-Liquid Extraction. International Journal of Innovative Research in Science Engineering and Technology.2(9),2013,2319-8753 [3]. Plackett RL, Burman JP. The design of optimum multifactorial experiment.Biometrika. 1946, 33,305-325 [4]. Sumi H, Ohsugi T.(1999), Dipicolinic acid, an anti-bacterial component contained in natto, and Bacillus subtilis natto. Nippon Nogeikagaku Kaishi 1999; 73:1289-91 [5]. Sumi H, Hamada H, Tsushima H, Mihara H, Muraki H., A novel fibrinolytic enzyme (nattokinase) in the vegetable cheese natto; a typical and popular soybean food in the Japanese diet, Experienti,43,1987,1110-1111. [6]. Chang CT, Fan MH, Kuo FC, Sung HY, Potent fibrinolytic enzyme from a mutant of Bacillus subtilis IMR-NK1, J. Agric. Food Chem.2000, 48,3210–3216. [7]. Choi NS, Chung DM, Han YJ, Kim SH, Song JJ (2009a). “Purification and characterization of a subtilisin D5, a fibrinolytic enzyme of Bacillus amylolique faciens DJ-5 isolated from Doenjang”. Food Sci. Biotechnol,2009,18,500-505 [8]. Kim HK, Kim GT, Kim DK, Choi WA, Park SH, Jeong YK, Kong IS, Purification and characterization of a novel fibrinolytic enzyme from Bacillus sp. KA38 originated from fermented fish, J. Ferment. Bioeng.84,1997,307-312 [9]. Kim W, Choi K, Kim Y, Park H, Choi J, Lee Y, Oh H, Kwon I, Lee S (1996). “Purification and characterization of a fibrinolytic enzyme produced from Bacillus sp. Strain CK 11-4 screened from Chungkook-Jang. Appl. Environ Microbiol,62,1996, 2482- 2488. [10]. Milner M, Makise K., Natto and its active ingredient nattokinase: A potent and safe thrombolytic agent., Alternative & complementary therapies.8(3), 2002, 157–194 [11]. Aydin Berenjian1, Raja Mahanama1, John Kavanagh1, Fariba Dehghani1, Younes Ghasemi1,2*, Nattokinase Production: Medium Components and Feeding Strategy Studies, Scientific Paper, 2006 [12]. Montgomery, D.C, Introductionto Statistical Quality Control, NewYork, NY, 2001 [13]. Ruei-Lin Hsu, Kung-Ta Lee, Jung-Hao Wang, Lily Y.-L. Lee, and Rita P.-Y. Chen,Amyloid-Degrading Ability of Nattokinase from Bacillus subtilis Natto, J. Agric. Food Chem., 2009, 57 (2), 503-508 [14]. Chang-Su Park1, Dong Ho Kim2, Woo-Yiel Lee3, Dae-Ook Kang4, Jae Jun Song5and Nack-Shick Choi4,6*, Identification of fibrinogen-induced nattokinase WRL101 from Bacillus subtilis WRL101 isolated from Doenjang, African Journal of Microbiology Research,7(19), 1983-1992 [15]. Pornkamol Unrean1,2*, Nhung H.A. Nguyen1,Wonnop Visessanguan2, and Panit Kitsubun1,2, Improvement of nattokinase production by Bacillus subtilis using an optimal feed strategy in fed-batch fermentation, resjournal, 2012; 17(5):769-777 [16]. XiaoyanZu, Zhenya Zhang, YingnanYang, Hai tao Che, Guihua Zhang & Ji Li, Thrombolytic Activities of Nattokinase Extracted from Bacillus Subtilis Fermented Soybean Curd Residues, International Journal of Biology, 2010, 2(2)305-8572 [17]. Choi, N.S.and Kim, S.H, The effect of sodium chloride on the serine type fibrinolytic enzymes and the thermost ability of extra cellular protease from Bacillus amylolique faciens DJ-4.J. Biochem.Mol.Biol. 2001.34(2),134–138. [18]. Syed Gaffooruddin Siraj. B.Pharm, Comparative studies on production of nattokinase from Bacillus subtilis by changing the nitrogen source, Bharathi College of Pharmacy, 2011,09,BT328