Operational excellence

Achieving Operational Excellence In Automotive Industry

Operational Focus The best of the Car manufacturers.. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Operational Focus ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Working Practices The best manufacturers believe in the STANDARD OPERATION .. always doing the same task in exactly the same way to ensure consistent quality from person-to-person, shift-to-shift, and day-to-day ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Standard Operations ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Workshop Management The best manufacturers emphasize the need for.. Organisation Neatness Cleanliness Standardisation Discipline other techniques include.. ,[object Object],[object Object],sometimes known (from their Japanese origins) as the “5 Ss”

Workshop Management The best manufacturers try to eliminate the “7 Wastes”.. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Team Working The best manufacturers organise the workforce into natural teams, called SDT’s . A team is typically 6-10 individuals under a team leader, who.. ,[object Object],[object Object],[object Object],[object Object],[object Object]

Supplier Relationships The best of the Car manufacturers.. ,[object Object],[object Object],[object Object],[object Object],[object Object]

Order Scheduling The best of the Car assemblers.. ,[object Object],[object Object],the car manufacturer’s objective is to ensure that the right quantity of the right parts will be on site; the actual build sequence is defined on a daily basis to even-out the production flow, and the parts are pulled to the production line as required, using KANBANs

Supply Logistics Deliveries to the best of the Car assemblers.. ,[object Object],[object Object],[object Object],the objective is to minimise the stock held, particularly of high-value, large-size and variety-dependent items

Just-in-time supply The best of the Car assemblers arrange for customer-specific items to be built to order. e.g..... for seats.. ,[object Object],[object Object]

Human Resource Management The best manufacturers.. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Multi-skilling Multi-skilling is regarded as essential.. ,[object Object],[object Object],[object Object],[object Object],[object Object]

Communication The best manufacturers communicate objectives and performance visually at the workplace.. ,[object Object],[object Object],[object Object],[object Object]

World Class Manufacturing - What is it ? ,[object Object],[object Object],[object Object],As per a study, World class manufacturers across the globe :

World Class Practices Processes Tightly integrated Closely controlled ,[object Object],[object Object],[object Object]

Processes Tightly integrated Closely controlled Supply Chain High quality throughout ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],World Class Practices

Processes Tightly integrated Closely controlled Supply Chain High quality throughout People Advanced Management Practices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],World Class Practices

World Class Practices - Summary Processes Tightly integrated Closely controlled Supply Chain High quality throughout People Advanced Management Practices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Operational excellence

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Operational excellence