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Evolution of Quality Ashutosh Vatsa M/BFT/09/07 SEMESTER - 5 FACULTY : Mr. Ranjan Kr Saha
EVOLUTION of Quality ,[object Object],[object Object],[object Object]
Quality Evolution  ,[object Object],[object Object],[object Object],[object Object],[object Object]
QUALITY IS ….the QUALIFIER! ,[object Object],[object Object]
Quality - Definitions ,[object Object],[object Object],[object Object]
Quality and customer  expectations ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
The 9 Dimensions of Quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Service  Features Performance Cost
Market Changes ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Quality management  is a necessity for survival and growth of the organization in a global environment
Effects of poor Quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Benefits of Quality ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Historical Review of Quality Control ,[object Object],[object Object],[object Object]
Historical Review of Quality Control ,[object Object],[object Object],[object Object],[object Object]
Historical Review of Quality Control ,[object Object],[object Object],[object Object],[object Object],[object Object]
The Deming Philosophy ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The Deming Philosophy ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TQM implementation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Strategic Planning ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Strategic Quality Goals and Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Customer satisfaction ,[object Object],[object Object],[object Object],[object Object],[object Object]
Norman’s Customer satisfaction model Customer Quality C,Q
Customer Satisfaction Quality System Quality Product/ Service Customer Satisfaction Customer Focus
Customer Satisfaction Organisational Diagram CUSTOMERS  Front-line Staff  Functional  Department Staff CEO Sr. Mgrs
Teboul Model of Customer Satisfaction Customer needs Company Product/Service offer
What is customer satisfaction? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Customer types ,[object Object],[object Object],[object Object],[object Object]
Customer/supplier chain Inputs from external customers Internal customers Outputs to  external customers
Internal customer/Supplier relationships ,[object Object],[object Object],[object Object],[object Object],[object Object]
TQM and customer quality percepts ,[object Object],[object Object],[object Object],[object Object]
User purchase perceptions- from survey ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Kano Model- conceptualises customer requirements Exciters- Quickly expected Easily identified Typically performance related Customer satisfied Customer  Not satisfied Requirement satisfied Requirement  Not satisfied Innovations Unspoken- but expected requirements Spoken and expected requirements Known only to experienced designers or discovered late
Continuous Process Improvement ,[object Object],[object Object],[object Object]
Continuous Process Improvement ,[object Object],[object Object]
Continuous Process Improvement INPUT Materials, Money, Data, etc. PROCESS People, Equipment, Method, Environment, Materials, Procedures. OUTPUT Information, Data, Product, Service, etc. CONDITIONS O/P FEEDBACK
Five ways to Improve a Process ,[object Object],[object Object],[object Object],[object Object],[object Object]
Continuous Process Improvement ,[object Object],[object Object],[object Object]
Juran’s Trilogy ,[object Object],[object Object],[object Object],[object Object],[object Object]
Quality planning Cost of poor quality Operation region Original zone of Quality control New zone of quality control Quality Control- during Operations 0 0 20 40 Time Sporadic spike Chronic waste Opportunity for improvement. Quality improvement Lessons learned The Juran Trilogy Diagram
Four Improvement Strategies ,[object Object],[object Object],[object Object],[object Object]
Five types of Problems ,[object Object],[object Object],[object Object],[object Object],[object Object]
THE PDSA cycle Plan Plan Do Study Act Plan
PDSA cycle- seven steps or phases ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Continuous Process Improvement cycle Phase I Identify the Opportunity Phase 2  Analyze the process Phase 3  Develop the optimal solution(s) Phase 4 Implementation Phae 5 Study the results Phase 7  Plan for the future Phase 6  Standardise the solution Act Plan Do Study Phase I Identify the Opportunity Phase 2  Analyze the process Phase 3  Develop the optimal solution(s) Phase 4 Implementation Phae 5 Study the results Phase 7  Plan for the future Phase 6  Standardise the solution
TQM principles from the Japanese ,[object Object],[object Object],[object Object],[object Object]
The 5S Method ,[object Object],[object Object],[object Object],[object Object],[object Object]
Kaizen Technique ,[object Object],[object Object],[object Object],[object Object]
Kaizen Technique- change for good ,[object Object],[object Object],[object Object],[object Object]
Non-conformance rate when  Process is centered -6 sigma  Mean +6 sigma +3 sigma -3 sigma USL LSL
Six sigma method ,[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object]

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AQM

  • 1. Evolution of Quality Ashutosh Vatsa M/BFT/09/07 SEMESTER - 5 FACULTY : Mr. Ranjan Kr Saha
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21. Norman’s Customer satisfaction model Customer Quality C,Q
  • 22. Customer Satisfaction Quality System Quality Product/ Service Customer Satisfaction Customer Focus
  • 23. Customer Satisfaction Organisational Diagram CUSTOMERS Front-line Staff Functional Department Staff CEO Sr. Mgrs
  • 24. Teboul Model of Customer Satisfaction Customer needs Company Product/Service offer
  • 25.
  • 26.
  • 27. Customer/supplier chain Inputs from external customers Internal customers Outputs to external customers
  • 28.
  • 29.
  • 30.
  • 31. Kano Model- conceptualises customer requirements Exciters- Quickly expected Easily identified Typically performance related Customer satisfied Customer Not satisfied Requirement satisfied Requirement Not satisfied Innovations Unspoken- but expected requirements Spoken and expected requirements Known only to experienced designers or discovered late
  • 32.
  • 33.
  • 34. Continuous Process Improvement INPUT Materials, Money, Data, etc. PROCESS People, Equipment, Method, Environment, Materials, Procedures. OUTPUT Information, Data, Product, Service, etc. CONDITIONS O/P FEEDBACK
  • 35.
  • 36.
  • 37.
  • 38. Quality planning Cost of poor quality Operation region Original zone of Quality control New zone of quality control Quality Control- during Operations 0 0 20 40 Time Sporadic spike Chronic waste Opportunity for improvement. Quality improvement Lessons learned The Juran Trilogy Diagram
  • 39.
  • 40.
  • 41. THE PDSA cycle Plan Plan Do Study Act Plan
  • 42.
  • 43. Continuous Process Improvement cycle Phase I Identify the Opportunity Phase 2 Analyze the process Phase 3 Develop the optimal solution(s) Phase 4 Implementation Phae 5 Study the results Phase 7 Plan for the future Phase 6 Standardise the solution Act Plan Do Study Phase I Identify the Opportunity Phase 2 Analyze the process Phase 3 Develop the optimal solution(s) Phase 4 Implementation Phae 5 Study the results Phase 7 Plan for the future Phase 6 Standardise the solution
  • 44.
  • 45.
  • 46.
  • 47.
  • 48. Non-conformance rate when Process is centered -6 sigma Mean +6 sigma +3 sigma -3 sigma USL LSL
  • 49.
  • 50.