summer training presentation for the engineering students who did there training from omax binola plant

1. Summer training
Presentation
By:
Ankit Kumar
13162005

2. OMAX AUTOS Ltd. (Binola Plant)
Omax Autos Limited is one of the
leading manufacturers of Auto &
Non-Auto Components in India.
Established in 1983, the company
specializes in sheet metal
components, tubular components
and machined components.

3. Turnover and Business Areas
Turnover of the
company
For the finance
year 2015
Was INR 1,027
crore approx.
155M USD

4. Plants Of Omax
Omax is a group of nine
Plants, which are situated
At different locations in
India.

5. Automax Plant Binola
It was established in
2006 At Binola
village of Gurgaon
near N.H-8, in a land
area of 72000 sq.
meter.

6. Features of the plant
Precision Machining
Tool Room
Press Shop
Welding & Assembly

7. Specialities of Plant
Machined Components- Piston
Rods. Stampings (Shroud fan /
Rotors/ Suspension parts)
Assemblies (Tractor Front Axle/
Oil pump Body)
Sprockets

8. Parts Manufactured at this plant

10. Department’s overview
1.Part & tool design and simulation
They make use of the latest software like 3d Modelling Software
from I-deas, Pro-E, Unigraphics and 3-D Analysis Software LS-Dyna.

11. 2.Tool Room
It is equipped with state-of-the-art Tool Room set-up with latest CAD/CAM facilities
3D CMM, Wire Cut EDMs and Vertical Machining Centres facilitating SPMs and low cost automation.

12. 3.Press Shop
Plant have Presses ranging from 10T to 1200T, capability to handle sheets from 0.6mm to 12mm
and produce an extensive array of stamped & welded assemblies.

13. 4. Welding and assembly
In this department most of the work of manufacturing is
done as it consist of many CNCs and machining machines.
Parts manufactured in other departments are also
assembled here.
CNC pipe bending
Piston rod manufacturing facility
Sprocket manufacturing Facility
Induction Hardening facility
Facilities provided in this department are as

14. How a sprocket is manufactured
BROACHING
HOBBING
DEBURRING
BARRELLING
DRILLING
CHAMFERING
TAPPING
STAMPING
HARDENING
In the manufacturing of sprocket following processes are done

15. Raw material
In the very beginning the raw material company gets is as shown
picture,
it is called as sprocket Bop.
Then many other processes are done to give the shape of
sprocket to this sprocket Bop.

16. BROACHING- It is a machining process that uses a toothed tool,
called a broach, to remove material.
Hobbing- It is a machining process for gear cutting, cutting splines, and cutting sprockets
on a Hobbing machine, which is a special type of milling machine.
The teeth or splines are progressively cut into the workpiece by a series of cuts
made by a cutting tool called a hob.

17. Deburring is simply a finishing method used in industrial settings and
manufacturing environments.
Metal is frequently machined using many processes in order to create
pieces of specific shape and size,
and it may be welded, moulded, cast, trimmed, slit or sheared.
Deburring-
Barrelling
Abrasive media, work pieces, compound and water are loaded into barrels
at a certain ratio and are put into motion. Abrasive media and work pieces
rub each other caused by the difference in weight, shape, speed and
direction of abrasive media and work pieces. The friction generated under
such movement results in surface finishing.

18. Drilling
Drilling is a cutting process that uses a drill bit to cut a hole of
circular cross-section in solid materials.
The drill bit is usually a rotary cutting tool, often multipoint.
The bit is pressed against the workpiece and rotated at rates
from hundreds to thousands of revolutions.

19. Chamfering The finishing process, which removes excess material that remains
on a metal part after fabrication, is an important step.
It ensures that a part falls within specifications, regardless of whether
its intended application will be simple or highly sophisticated.
Tapping Tapping is the process of cutting a thread inside a hole so that a cap screw
or bolt can be threaded into the hole. Also, it is used to make threads on nuts.
Tapping is done with a tool called a "Tap".

20. Stamping Stamping (also known as pressing) is the process of placing flat sheet metal
in either blank or coil form into a press where a tool and die surface forms
the metal into a net shape.
Hardening It is a metallurgical and metalworking process used to increase
the hardness of a metal.
The hardness of a metal is directly proportional to the uniaxial
yield stress at the location of the imposed strain.
A harder metal will have a higher resistance to plastic
deformation than a less hard metal.
ALL DONE

21. Hey Friends You Can contact me for any queries about this ppt
Ankit Sharma Vashist
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