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MajorfactorsdecidingthelifeMajorfactorsdecidingthelife
ofyourMetalCuttingToolsofyourMetalCuttingTools
Introduction
• Metal cutting tools are an indispensable part of
manufacturing and industrial production.
• Right metal cutting tool can enhance the manufacturing
process with its efficiency and effectiveness.
• The life of metal cutting tool is influenced by many factors
which should be duly considered at the time of buying and
using the tools.
• Some of the most common factors affecting the life of the
metal cutting tools are mentioned here.
Cutting speed
• The cutting speed of the tool affects the tool life
significantly.
• With the increase in the cutting speed the temperature
also rises giving rise to heat.
• The heat generated during the process is concentrated
more on the tool itself.
• Thus it becomes a major factor influencing the life of
metal cutting tool.
Feed and depth of cut
• The area of the chip passing over the tool face is greater
than that of coarse feed for a given volume of swarf
removal in case of a fine feed.
• The chip can be offset to create a greater impact because
the resultant pressure will nullify the advantage.
• So the feed rate also determines the lifespan of the metal
cutting tool.
Tool Geometry
• Different tools have different set of geometrical teeth
which affects time within which the tool will be effective.
• A metal tool with large rake angle becomes weak as a large
rake reduces the tool cross-section and the amount of
metal to absorb the heat.
• So the geometry of the metal cutting tool plays a major
role for the lifespan of the tool.
Tool material
• One of the most important and influential factor for the
life of metal tool.
• The physical and chemical properties of the material used
in the metal cutting tool influence tool life.
• Better the quality of raw materials used in the making of
the metal cutting tool more long lasting it will become.
Cutting fluid
• It is a type of coolant and lubricant which is designed
specifically for metalworking processes.
• The main function of this fluid is to reduce the coefficient
of friction at the chip tool interface.
• This process is effective in reducing the pressure at the
area of work and thus increases the life of the tool.
Who we are?
• BIPICO, is an ISO 9001:2008 company established in
November – 1974 and is proud of its more than four
decades journey as a Metal Cutting Tools Manufacturing
company.
• BIPICO uses best raw materials and latest technology for
production, thus giving you the best performing tools.
• We are globally respected industrial leader in all its lines of
business providing you premium quality output at the
most affordable price
Contact Us
Phone: 91- 22- 22003881 / 22000747
91- 22- 22035519 / 22035594
91- 22- 22034388
Fax: 91- 22- 22001631
Email: mumbai@bipicoexp.com
Visit Us : www.bipico.com
Contact Us
Phone: 91- 22- 22003881 / 22000747
91- 22- 22035519 / 22035594
91- 22- 22034388
Fax: 91- 22- 22001631
Email: mumbai@bipicoexp.com
Visit Us : www.bipico.com

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Metal Cutting Tools : Factors affecting Tool's life

  • 2. Introduction • Metal cutting tools are an indispensable part of manufacturing and industrial production. • Right metal cutting tool can enhance the manufacturing process with its efficiency and effectiveness. • The life of metal cutting tool is influenced by many factors which should be duly considered at the time of buying and using the tools. • Some of the most common factors affecting the life of the metal cutting tools are mentioned here.
  • 3. Cutting speed • The cutting speed of the tool affects the tool life significantly. • With the increase in the cutting speed the temperature also rises giving rise to heat. • The heat generated during the process is concentrated more on the tool itself. • Thus it becomes a major factor influencing the life of metal cutting tool.
  • 4. Feed and depth of cut • The area of the chip passing over the tool face is greater than that of coarse feed for a given volume of swarf removal in case of a fine feed. • The chip can be offset to create a greater impact because the resultant pressure will nullify the advantage. • So the feed rate also determines the lifespan of the metal cutting tool.
  • 5. Tool Geometry • Different tools have different set of geometrical teeth which affects time within which the tool will be effective. • A metal tool with large rake angle becomes weak as a large rake reduces the tool cross-section and the amount of metal to absorb the heat. • So the geometry of the metal cutting tool plays a major role for the lifespan of the tool.
  • 6. Tool material • One of the most important and influential factor for the life of metal tool. • The physical and chemical properties of the material used in the metal cutting tool influence tool life. • Better the quality of raw materials used in the making of the metal cutting tool more long lasting it will become.
  • 7. Cutting fluid • It is a type of coolant and lubricant which is designed specifically for metalworking processes. • The main function of this fluid is to reduce the coefficient of friction at the chip tool interface. • This process is effective in reducing the pressure at the area of work and thus increases the life of the tool.
  • 8. Who we are? • BIPICO, is an ISO 9001:2008 company established in November – 1974 and is proud of its more than four decades journey as a Metal Cutting Tools Manufacturing company. • BIPICO uses best raw materials and latest technology for production, thus giving you the best performing tools. • We are globally respected industrial leader in all its lines of business providing you premium quality output at the most affordable price
  • 9. Contact Us Phone: 91- 22- 22003881 / 22000747 91- 22- 22035519 / 22035594 91- 22- 22034388 Fax: 91- 22- 22001631 Email: mumbai@bipicoexp.com Visit Us : www.bipico.com
  • 10. Contact Us Phone: 91- 22- 22003881 / 22000747 91- 22- 22035519 / 22035594 91- 22- 22034388 Fax: 91- 22- 22001631 Email: mumbai@bipicoexp.com Visit Us : www.bipico.com