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Nanowire 
Thermocouple 
Characterization platform 
GOKUL G NAIR 
REG NO: 10429023
Overview 
• Introduction 
• Characterization platform layout 
• Fabrication and Measurement 
• Summary and Conclusion 
• References 
2
Introduction 
If I want something small, 
I need some measuring thing small… 
3
Nanowires 
• Solid, rod-like materials with diameters 
in the 5-100 nm range 
• Made from metals or semiconducting 
metal oxides. 
• Mainly used as sensors 
• Silicon nanowires for Electrical 
applications. 
4
Thermocouple 
• Electrical transducer – Convert Thermal Energy into Electrical Energy 
• Two Wires - Different materials 
• Different Seebeck coefficients 
• Hot & Cold junctions 
• Voc = [SA − SB ]ΔT 
• Temperature upto 1400˚C 
5
6 
Temperature emf curve for thermocouple
Nanowire Thermocouple 
• Used as thermal sensors 
• High spatial resolution for few nanometers 
• Fast response time 
• Wide range of applications 
 Temperature monitoring in IC fabrication 
 Used as thermal sensors in Nuclear & thermal power generators 
 etc 
7
Drawback 
Nanometer scaled dimensions exhibit altered 
Seebeck coefficients 
8
Calibrate the Nanowire thermocouple 
• To accurately characterize their relative Seebeck coefficients (SA−SB ) 
• Precise knowledge of the temperature difference between the hot and cold 
junctions of the thermocouple 
• Precise knowledge of the generated open-circuit voltage 
• Commonly temperature difference is made - cold junction is placed in an ice bath 
while its hot junction is heated 
• Nanowire thermocouple, a hot or cold bath would uniformly change the 
temperature of the entire structure. 
9
• Characterization platform featuring differential temperature measurement setup 
• A spatially confined heat source - raise the temperature of hot junctions only 
10 
resistive 
• Thermometers located near the hot and cold junctions of the thermocouple 
• For demonstrate the operation of this characterization platform 
A palladium-gold nanowire thermocouple 
75 × 40 nm² cross section
Characterization platform layout 
• Consists 
 of a palladium-gold nanowire thermocouple 
 a resistive palladium heater 
 two resistive palladium thermometers 
 located on a SiO2 layer on a Si substrate 
11
12 
Calibration 
• A straight (6 μm long) wire 
• Temperature measured by resistive thermometer - 
average temperature between its inner most terminals 
• Resistive thermometer and the hot junction of the 
thermocouple equidistant on either side of the heater 
• Cold junction of the thermocouple is separated from 
the heater by approximately 50 μm 
• Response to 300 μA of current through the heater 
• Error is 14.2%
13 
Modified design platform 
• For reducing error 
 Both thermocouple & 
thermometer have Four 
terminals 
• Error reduced to 2% 
• Error is independent of the 
current in the heater, between 50 
and 300 μA.
14
Fabrication And Measurements 
• Fabricated on top of 640-nm-thick thermally grown SiO2 on a silicon wafer 
• Measuring of temperature and open-circuit voltages, are patterned by optical 
lithography 
• Finer structures of the characterization platform are patterned by electron-beam 
lithography. 
15
16 
Fabrication 
• Heater, thermometers, and First half 
of the thermocouple are metallized 
with 40-nm thick palladium 
• Remaining half of the thermocouple 
metallized with 40 nm of gold 
• Widths of the wires of the heater, 
thermometers, and thermocouple are 
75nm each 
• Scanning Electro microscope shows 
the entire device
17 
Determining the relative Seebeck coefficient of 
Pd-Au nanowire thermocouple 
• Voc = [SA − SB ]ΔT 
• Voc for known temperature difference between the hot and 
cold junctions 
• Resistive thermometers and the heater have to be calibrated
18 
Calibration of resistive palladium thermometers 
• A reference IC temperature transducer (AD590) 
• Heated by heated air ambience. 
• Temperatures from 240 to 310 K of each of the four-terminal thermometers 
is measured using a resistance bridge 
• A temperature coefficient of resistance ,∝ is find out 
• ∝ for the resistive palladium thermometers was measured: ∝(294 K) = 
0.199%/K 
• The temperature of the thermometers can be calculated from their measured 
resistance
19 
Calibration of heater 
• Small ac current i with frequency in the 
range of f = 20–200 Hz is passed 
• Power dissipated in the heater is 
proportional to i² 
• Resistance of the thermometers was 
measured with a four-terminal resistance 
bridge for various magnitudes of currents 
• Corresponding temperatures of the hot and 
cold junctions of the thermocouple is 
calculated.
20 
Seebeck coefficient of the palladium-gold 
nanowire thermocouple 
• Voc & ΔT find out at around 3–300 
μA of current passing through the 
heater 
• open-circuit voltage across the 
thermocouple was measured at 2f 
using a low noise differential amplifier 
• Seebeck coefficient is calculated. 
• Voc = [SA − SB ]ΔT 
• the relative Seebeck coefficient: 
SPd-Au(294 K) = 2.963 ± 0.004 μV/K.
21 
Advantages 
• Small in size 
• 84% more efficient than a bulk-sized normal thermocouple 
• Can used in both large and nano scaled equipment's 
• High spatial resolution 
• Very high response time due to their small size and thermal volume 
• Errors will be less than 2% 
• etc.
22 
Applications 
• Temperature monitoring in IC 
fabrication 
• Thermal sensors in Nuclear & 
Thermal power generators 
• Thermal sensors in space 
utility vehicles 
• Bio- Sensors 
• Etc
Summery and Conclusion 
• Small in size - High spatial resolution - High response time 
• Physical properties such as the Seebeck coefficient alters due to nano size 
• An improved characterization platform. 
• Palladium – gold nanowire 
• A resistive heater, a nanowire thermocouple, and resistive thermometers 
• Characterization platform was designed to ensure an accurate temperature 
measurement. 
• 84% more efficient 23
Thank you ! 
 
24
Reference 
• Nanowire Thermocouple Characterization Platform Gergo P. Szakmany, Peter M. Krenz, 
Member, IEEE, Louisa C. Schneider, Alexei O. Orlov, Gary H. Bernstein, Fellow, IEEE, and 
Wolfgang Porod, Fellow, IEEE EE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 12, 
NO. 3, MAY 2013 
• http://en.wikipedia.org/wiki/nanowire 
• http://en.wikipedia.org/wiki/Thermocouple 
• http://en.wikipedia.org/wiki/Seebeck_effect#Seebeck_effect 
• http://en.wikipedia.org/wiki/Lithography 
25
26 
I’ll be happy to answer your 
Questions…

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Nanowire thermocouple

  • 1. Nanowire Thermocouple Characterization platform GOKUL G NAIR REG NO: 10429023
  • 2. Overview • Introduction • Characterization platform layout • Fabrication and Measurement • Summary and Conclusion • References 2
  • 3. Introduction If I want something small, I need some measuring thing small… 3
  • 4. Nanowires • Solid, rod-like materials with diameters in the 5-100 nm range • Made from metals or semiconducting metal oxides. • Mainly used as sensors • Silicon nanowires for Electrical applications. 4
  • 5. Thermocouple • Electrical transducer – Convert Thermal Energy into Electrical Energy • Two Wires - Different materials • Different Seebeck coefficients • Hot & Cold junctions • Voc = [SA − SB ]ΔT • Temperature upto 1400˚C 5
  • 6. 6 Temperature emf curve for thermocouple
  • 7. Nanowire Thermocouple • Used as thermal sensors • High spatial resolution for few nanometers • Fast response time • Wide range of applications  Temperature monitoring in IC fabrication  Used as thermal sensors in Nuclear & thermal power generators  etc 7
  • 8. Drawback Nanometer scaled dimensions exhibit altered Seebeck coefficients 8
  • 9. Calibrate the Nanowire thermocouple • To accurately characterize their relative Seebeck coefficients (SA−SB ) • Precise knowledge of the temperature difference between the hot and cold junctions of the thermocouple • Precise knowledge of the generated open-circuit voltage • Commonly temperature difference is made - cold junction is placed in an ice bath while its hot junction is heated • Nanowire thermocouple, a hot or cold bath would uniformly change the temperature of the entire structure. 9
  • 10. • Characterization platform featuring differential temperature measurement setup • A spatially confined heat source - raise the temperature of hot junctions only 10 resistive • Thermometers located near the hot and cold junctions of the thermocouple • For demonstrate the operation of this characterization platform A palladium-gold nanowire thermocouple 75 × 40 nm² cross section
  • 11. Characterization platform layout • Consists  of a palladium-gold nanowire thermocouple  a resistive palladium heater  two resistive palladium thermometers  located on a SiO2 layer on a Si substrate 11
  • 12. 12 Calibration • A straight (6 μm long) wire • Temperature measured by resistive thermometer - average temperature between its inner most terminals • Resistive thermometer and the hot junction of the thermocouple equidistant on either side of the heater • Cold junction of the thermocouple is separated from the heater by approximately 50 μm • Response to 300 μA of current through the heater • Error is 14.2%
  • 13. 13 Modified design platform • For reducing error  Both thermocouple & thermometer have Four terminals • Error reduced to 2% • Error is independent of the current in the heater, between 50 and 300 μA.
  • 14. 14
  • 15. Fabrication And Measurements • Fabricated on top of 640-nm-thick thermally grown SiO2 on a silicon wafer • Measuring of temperature and open-circuit voltages, are patterned by optical lithography • Finer structures of the characterization platform are patterned by electron-beam lithography. 15
  • 16. 16 Fabrication • Heater, thermometers, and First half of the thermocouple are metallized with 40-nm thick palladium • Remaining half of the thermocouple metallized with 40 nm of gold • Widths of the wires of the heater, thermometers, and thermocouple are 75nm each • Scanning Electro microscope shows the entire device
  • 17. 17 Determining the relative Seebeck coefficient of Pd-Au nanowire thermocouple • Voc = [SA − SB ]ΔT • Voc for known temperature difference between the hot and cold junctions • Resistive thermometers and the heater have to be calibrated
  • 18. 18 Calibration of resistive palladium thermometers • A reference IC temperature transducer (AD590) • Heated by heated air ambience. • Temperatures from 240 to 310 K of each of the four-terminal thermometers is measured using a resistance bridge • A temperature coefficient of resistance ,∝ is find out • ∝ for the resistive palladium thermometers was measured: ∝(294 K) = 0.199%/K • The temperature of the thermometers can be calculated from their measured resistance
  • 19. 19 Calibration of heater • Small ac current i with frequency in the range of f = 20–200 Hz is passed • Power dissipated in the heater is proportional to i² • Resistance of the thermometers was measured with a four-terminal resistance bridge for various magnitudes of currents • Corresponding temperatures of the hot and cold junctions of the thermocouple is calculated.
  • 20. 20 Seebeck coefficient of the palladium-gold nanowire thermocouple • Voc & ΔT find out at around 3–300 μA of current passing through the heater • open-circuit voltage across the thermocouple was measured at 2f using a low noise differential amplifier • Seebeck coefficient is calculated. • Voc = [SA − SB ]ΔT • the relative Seebeck coefficient: SPd-Au(294 K) = 2.963 ± 0.004 μV/K.
  • 21. 21 Advantages • Small in size • 84% more efficient than a bulk-sized normal thermocouple • Can used in both large and nano scaled equipment's • High spatial resolution • Very high response time due to their small size and thermal volume • Errors will be less than 2% • etc.
  • 22. 22 Applications • Temperature monitoring in IC fabrication • Thermal sensors in Nuclear & Thermal power generators • Thermal sensors in space utility vehicles • Bio- Sensors • Etc
  • 23. Summery and Conclusion • Small in size - High spatial resolution - High response time • Physical properties such as the Seebeck coefficient alters due to nano size • An improved characterization platform. • Palladium – gold nanowire • A resistive heater, a nanowire thermocouple, and resistive thermometers • Characterization platform was designed to ensure an accurate temperature measurement. • 84% more efficient 23
  • 24. Thank you !  24
  • 25. Reference • Nanowire Thermocouple Characterization Platform Gergo P. Szakmany, Peter M. Krenz, Member, IEEE, Louisa C. Schneider, Alexei O. Orlov, Gary H. Bernstein, Fellow, IEEE, and Wolfgang Porod, Fellow, IEEE EE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 12, NO. 3, MAY 2013 • http://en.wikipedia.org/wiki/nanowire • http://en.wikipedia.org/wiki/Thermocouple • http://en.wikipedia.org/wiki/Seebeck_effect#Seebeck_effect • http://en.wikipedia.org/wiki/Lithography 25
  • 26. 26 I’ll be happy to answer your Questions…