Structural materials used in a machine tool have a decisive role in determining the productivity and accuracy of the part manufactured in it. The conventional structural materials used in precision machine tools such as cast iron and steel at high operating speeds develop positional errors due to the vibrations transferred into the structure. Faster cutting speeds can be acquired only by structure which has high stiffness and good damping characteristics. Clearly the life of a machine is inversely proportional to the levels of vibration that the machine is subjected. The further process is carried out to undergo the deformation, natural frequency and displacement using Static analysis, Modal analysis and Harmonic analysis respectively. Since the bed in machine tool plays a critical role in ensuring the precision and accuracy in components. It is one of the most important tool structures which tend to absorb the vibrations resulting from the cutting operation. To analyze the bed for possible material changes that could increase stiffness, reduce weight, improve damping characteristics and isolate natural frequency from the operating range. This was the main motivation behind the idea to go in for a composite model involving High Modulus Carbon Fiber Reinforced Polymer Composite Material (HM CFRP). Though carbon has good strength and stiffness properties but it lacks in damping requirements. On the other hand polymer, though it lacks in strength but it has good damping characteristics and it is used to hold the carbon fibers. This makes it ideal to combine these materials in a proper manner. In this work, a machine bed is selected for the analysis static loads. Then investigation is carried out to reduce the weight of the machine bed without deteriorating its structural rigidity. The 3D CAD model of the bed has been created by using commercial 3D modelling software and analyses were carried out using ANSYS.
GEOMETRIC OPTIMIZATION OF CNC VERTICAL MILLING MACHINE BEDIjripublishers Ijri
In this paper, a machine bed will be selected for the complete analysis for both static and dynamic loads. Then investigation
is carried out to reduce the weight of the machine bed without deteriorating its structural rigidity and the accuracy
of the machine tool by adding ribs at the suitable locations.
design and fabrication ofGear cutting attachment in lathe machineabes ec
In Today’s Fast Life Every One Wants To Save Time And Money, Even Small Scale Industrialist Wants To Earn More Profits With Given Limited Resources .Due To The Globalization The Competition Is Increasing Day By Day, Especially Micro Industries Is Facing Lot Of Trouble To Sustain In Throat Cutting Competition. So We Came Up With An Idea Of Saving Money By Desginning And Fabritacting of Attachment of gear cutting in lathe Which Can Save Money Of Small Industrialist By Avoiding The Subcontarction Of Works Which May Required Specail Machines .
Design and Structural Analysis of 3 Axis CNC Milling Machine Tableijtsrd
In the field of Engineering, the solution of many complex problems is great limitless and usually impossible by analytical methods. For high exactness and repeatability, machine tools are used in industrial operation. Normally, several components such as base, knee, saddle, machine table, column and headstock, column are the main parts of the machine tools to get reliable performance. The work piece is held and supported on the machine table. A machine table should be enough rigid and must have good mechanical properties, to obtain a good finished and accurate work piece on a three axis CNC milling machine. A finite element analysis FEA gives a methodical study of failure principle which helps for additional progress of the 3 axis machine tables. In this paper, Static Analysis is performed on machine table to find out stresses generated in table, deformation of the table due to its weight. The finite element analysis is done by making 3D geometry in Solidworks software and analyse by using ANSYS software. The material comparison is shown in table and Grey Cast Iron is more dependable than other materials. Nyein Chan | Than Zaw Oo | Aung Myo San Hlaing "Design and Structural Analysis of 3 Axis CNC Milling Machine Table" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-6 , October 2019, URL: https://www.ijtsrd.com/papers/ijtsrd29197.pdf Paper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/29197/design-and-structural-analysis-of-3-axis-cnc-milling-machine-table/nyein-chan
Project documents on weight optimization of lathe bedCollege
we have to select the various material of lathe and remove it and use different material apart from it in order to get better property of lathe bed and reduce the cost.
GEOMETRIC OPTIMIZATION OF CNC VERTICAL MILLING MACHINE BEDIjripublishers Ijri
In this paper, a machine bed will be selected for the complete analysis for both static and dynamic loads. Then investigation
is carried out to reduce the weight of the machine bed without deteriorating its structural rigidity and the accuracy
of the machine tool by adding ribs at the suitable locations.
design and fabrication ofGear cutting attachment in lathe machineabes ec
In Today’s Fast Life Every One Wants To Save Time And Money, Even Small Scale Industrialist Wants To Earn More Profits With Given Limited Resources .Due To The Globalization The Competition Is Increasing Day By Day, Especially Micro Industries Is Facing Lot Of Trouble To Sustain In Throat Cutting Competition. So We Came Up With An Idea Of Saving Money By Desginning And Fabritacting of Attachment of gear cutting in lathe Which Can Save Money Of Small Industrialist By Avoiding The Subcontarction Of Works Which May Required Specail Machines .
Design and Structural Analysis of 3 Axis CNC Milling Machine Tableijtsrd
In the field of Engineering, the solution of many complex problems is great limitless and usually impossible by analytical methods. For high exactness and repeatability, machine tools are used in industrial operation. Normally, several components such as base, knee, saddle, machine table, column and headstock, column are the main parts of the machine tools to get reliable performance. The work piece is held and supported on the machine table. A machine table should be enough rigid and must have good mechanical properties, to obtain a good finished and accurate work piece on a three axis CNC milling machine. A finite element analysis FEA gives a methodical study of failure principle which helps for additional progress of the 3 axis machine tables. In this paper, Static Analysis is performed on machine table to find out stresses generated in table, deformation of the table due to its weight. The finite element analysis is done by making 3D geometry in Solidworks software and analyse by using ANSYS software. The material comparison is shown in table and Grey Cast Iron is more dependable than other materials. Nyein Chan | Than Zaw Oo | Aung Myo San Hlaing "Design and Structural Analysis of 3 Axis CNC Milling Machine Table" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-6 , October 2019, URL: https://www.ijtsrd.com/papers/ijtsrd29197.pdf Paper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/29197/design-and-structural-analysis-of-3-axis-cnc-milling-machine-table/nyein-chan
Project documents on weight optimization of lathe bedCollege
we have to select the various material of lathe and remove it and use different material apart from it in order to get better property of lathe bed and reduce the cost.
DESIGN AND DEVELOPMENT OF MACHINING FIXTURE FOR BD65 FINAL DRIVE CASE ON HORI...IAEME Publication
A machining fixture is a device used to hold or support work in the manufacturing
industry. By using the specifications of the horizontal machining center, we designed
and analyzed the 3D model of the fixture in the software. For the final drive case, this
machining fixture on LH & RH is used for Bharath dozers 65 ton capacity. This
horizontal machining center will increase production rates, reduce demand for labor,
save time. This machine will be performed after production hours, after operations
such as drilling, boring, tapping, reaming, threading. Using a fixture improves the
economy of production by enabling smooth operation and rapid transition from part
to part, reducing the skilled labor requirement to simplify set-up and use of fixtures,
and increasing compliance across a production run
MULTI OBJECTIVE OPTIMIZATION OF CUTTING PARAMETERS IN TURNING OPERATION OF ST...IAEME Publication
Turning is a machining operation in which the cutting tool moves linearly while the work piece rotates to remove material. Turning is one the most important machining operation in
industries. The process of turning is influenced by many factors such as the cutting velocity, feed rate, depth of cut, geometry of cutting tool cutting conditions etc.
Design and fabrication of prototype of multipurpose machine for sheet metal o...eSAT Journals
Abstract Sheet metal is basically a thin sheet of metal by using several operations. Nowadays it has become one of the most
important and fundamental forms in metalworking.[10] the advantage of sheet metal is that it can be bent into variety of
desired shapes. Lots of everyday objects are being manufactured using sheet metal. Sheet metal is mainly used for various
aerodynamically shaped car bodies, airplane wings, architecture and many other applications.[9] dent removing/rolling, cutting
and v-grooving are the most widely used operations in the fabrication industry. The conventional machines could only carry out
any of the above operations simultaneously. If these operations can be done on a single machine, it would not only make work quite
easy and less tedious but also increases profitability .moreover, conventional machines are often hand operated for small scale industry
applications. Also the time taken on these separate machines that is the overall lead time decreases by making them power
operated, resulting in lower cost and higher productivity. Our project is to encompass these operations onto a single machine
successfully. Keywords: Sheet Metal, Rolling, Cutting, V-Grooving
This project is done by the mechanical diploma engineering student of tssm's bscoer poly., pune
design and development of multipurpose mechanical machine
last year project-2017-18
it is the best project for the engineering student for the last year by modification as per the need
Design and modification of bale cutting machine to improve its productivityeSAT Journals
Abstract The aim of this paper is to present the results of the successful implementation of the redesigned bale cutting machine in Falcon tyre manufacturing company. Modification of hydraulic bale cutting machine is carried out to increase the productivity of the machine, to reduce the time and stress on the workers. The system is consisting of modified shear blade, suitable blade holder, hydraulic system according to new tonnage capacity and conveyor system. Unigraphics is used to model the blade and blade holder, meshing and analysis is carried out by using hypermesh and nastran. The parts are manufactured accordingly to new design parameters, and the following are installed and the performance characteristics to be determined are time, cost and productivity for this new modified design relative to the old system. It is established from the test results taken for a period of three months, that there is reduction in the time and cost of 70-80%, and 50-60% which in directly increased the productivity of machine and making the process economical. Keywords: shear blade, blade holder, hydraulic system, conveyor system
DESIGN AND DEVELOPMENT OF MACHINING FIXTURE FOR BD65 FINAL DRIVE CASE ON HORI...IAEME Publication
A machining fixture is a device used to hold or support work in the manufacturing
industry. By using the specifications of the horizontal machining center, we designed
and analyzed the 3D model of the fixture in the software. For the final drive case, this
machining fixture on LH & RH is used for Bharath dozers 65 ton capacity. This
horizontal machining center will increase production rates, reduce demand for labor,
save time. This machine will be performed after production hours, after operations
such as drilling, boring, tapping, reaming, threading. Using a fixture improves the
economy of production by enabling smooth operation and rapid transition from part
to part, reducing the skilled labor requirement to simplify set-up and use of fixtures,
and increasing compliance across a production run
MULTI OBJECTIVE OPTIMIZATION OF CUTTING PARAMETERS IN TURNING OPERATION OF ST...IAEME Publication
Turning is a machining operation in which the cutting tool moves linearly while the work piece rotates to remove material. Turning is one the most important machining operation in
industries. The process of turning is influenced by many factors such as the cutting velocity, feed rate, depth of cut, geometry of cutting tool cutting conditions etc.
Design and fabrication of prototype of multipurpose machine for sheet metal o...eSAT Journals
Abstract Sheet metal is basically a thin sheet of metal by using several operations. Nowadays it has become one of the most
important and fundamental forms in metalworking.[10] the advantage of sheet metal is that it can be bent into variety of
desired shapes. Lots of everyday objects are being manufactured using sheet metal. Sheet metal is mainly used for various
aerodynamically shaped car bodies, airplane wings, architecture and many other applications.[9] dent removing/rolling, cutting
and v-grooving are the most widely used operations in the fabrication industry. The conventional machines could only carry out
any of the above operations simultaneously. If these operations can be done on a single machine, it would not only make work quite
easy and less tedious but also increases profitability .moreover, conventional machines are often hand operated for small scale industry
applications. Also the time taken on these separate machines that is the overall lead time decreases by making them power
operated, resulting in lower cost and higher productivity. Our project is to encompass these operations onto a single machine
successfully. Keywords: Sheet Metal, Rolling, Cutting, V-Grooving
This project is done by the mechanical diploma engineering student of tssm's bscoer poly., pune
design and development of multipurpose mechanical machine
last year project-2017-18
it is the best project for the engineering student for the last year by modification as per the need
Design and modification of bale cutting machine to improve its productivityeSAT Journals
Abstract The aim of this paper is to present the results of the successful implementation of the redesigned bale cutting machine in Falcon tyre manufacturing company. Modification of hydraulic bale cutting machine is carried out to increase the productivity of the machine, to reduce the time and stress on the workers. The system is consisting of modified shear blade, suitable blade holder, hydraulic system according to new tonnage capacity and conveyor system. Unigraphics is used to model the blade and blade holder, meshing and analysis is carried out by using hypermesh and nastran. The parts are manufactured accordingly to new design parameters, and the following are installed and the performance characteristics to be determined are time, cost and productivity for this new modified design relative to the old system. It is established from the test results taken for a period of three months, that there is reduction in the time and cost of 70-80%, and 50-60% which in directly increased the productivity of machine and making the process economical. Keywords: shear blade, blade holder, hydraulic system, conveyor system
we using lathe bed choose different materials and using creo and ansys we conclude some results that which material is best, also we remove some materials in order to reduce cost and weight.
Abstract: This Project presents the Design of Machining Fixture for Support Bracket for Machining on VTC (Vertical Turning Centre). Fixture Design consists of High product rate, low manufacturing operation cost. The fixture should be designed in such-a-way that part/product change overtime is very less. The report consists of study of input data from customers like Part drawing and Assembly drawing. The fixture design begins with part modeling, Machining and Analysis of various parts in the fixture assembly using AutoCAD and Solid works, for a analysis ANSYS Software package is used. The actual design begins with study details of project proposal summary from customer. After that machining fixture concept is done. Locating and clamping points are decided. This also includes accessibility, loading and unloading sequence of parts, required material for this fixture is selected, and Fixture is designed at HMT MACHINE TOOL, KALAMASSERY using Industrial application standards. Locating accuracy and machined part quality tested and found that the fixture is as good as any dedicated fixture in production.
Engine is one of the most significant component of road vehicles. High performance vehicles have their
engine supported by bracket. The engine mounting plays an important role in reducing the noise and vibrations, improving the
comfort and work environment of a vehicle. The present work deals with design modification of engine mounting bracket.
Modelling work has been carried out with commercial desktop CAD software and analyzed the modal performance with
Analysis software. Ribs has been adopted to the existing mounting bracket for its better performance structural, thermal and
modal analysis has been carried out with analysis software. Aluminium alloy, aluminium silicon carbide and magnesium alloy
are considered as the different materials of mounting bracket. Based on the analysis it is found that the aluminium silicon
carbide is superior suited for the modified V6 engine mounting bracket.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
The papers for publication in The International Journal of Engineering& Science are selected through rigorous peer reviews to ensure originality, timeliness, relevance, and readability.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
Abstract 3D Printing is a process of manufacturing the product on the layer by layer. And it is best processes for producing a finished objects. It was started in 1980‟s with the invention of stereo lithography. It has gone through various ups and downs throughout its development and rejection of new technologies. In this paper, we h3ave summarized the printing of hollow compounds with different shapes. Applications of 3D printed hollow compounds are turbine blades, gears, disc brakes etc. One of the major application of 3D printing is hollow turbine blade. A turbine blade is the individual components. These are used to up the turbine section of a gas turbine. The blades must designed to withstand the high pressure and high temperature comings from combustor. These 3D printed hollow compounds has same strength as solid compounds when compared. Major advantages of the Hollow shaped compounds are heat transfer, low material cost. The aim of the paper is to reduce the cost of material and easy manufacturing of hollow compounds compared to traditional process and taken hollow turbine blade as example. Keywords: hollow compounds, 3D printing, turbine blades, Additive manufacturing.
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
Similar to Modelling and Analysis of CNC Milling Machine Bed with Composite Material (20)
Due to availability of internet and evolution of embedded devices, Internet of things can be useful to contribute in energy domain. The Internet of Things (IoT) will deliver a smarter grid to enable more information and connectivity throughout the infrastructure and to homes. Through the IoT, consumers, manufacturers and utility providers will come across new ways to manage devices and ultimately conserve resources and save money by using smart meters, home gateways, smart plugs and connected appliances. The future smart home, various devices will be able to measure and share their energy consumption, and actively participate in house-wide or building wide energy management systems. This paper discusses the different approaches being taken worldwide to connect the smart grid. Full system solutions can be developed by combining hardware and software to address some of the challenges in building a smarter and more connected smart grid.
A Survey Report on : Security & Challenges in Internet of Thingsijsrd.com
In the era of computing technology, Internet of Things (IoT) devices are now popular in each and every domains like e-governance, e-Health, e-Home, e-Commerce, and e-Trafficking etc. Iot is spreading from small to large applications in all fields like Smart Cities, Smart Grids, Smart Transportation. As on one side IoT provide facilities and services for the society. On the other hand, IoT security is also a crucial issues.IoT security is an area which totally concerned for giving security to connected devices and networks in the IoT .As, IoT is vast area with usability, performance, security, and reliability as a major challenges in it. The growth of the IoT is exponentially increases as driven by market pressures, which proportionally increases the security threats involved in IoT The relationship between the security and billions of devices connecting to the Internet cannot be described with existing mathematical methods. In this paper, we explore the opportunities possible in the IoT with security threats and challenges associated with it.
In today’s emerging world of Internet, each and every thing is supposed to be in connected mode with the help of billions of smart devices. By connecting all the devises used in our day to day life, make our life trouble less and easy. We are incorporated in a world where we are used to have smart phones, smart cars, smart gadgets, smart homes and smart cities. Different institutes and researchers are working for creating a smart world for us but real question which we need to emphasis on is how to make dumb devises talk with uncommon hardware and communication technology. For the same what kind of mechanism to use with various protocols and less human interaction. The purpose is to provide the key area for application of IoT and a platform on which various devices having different mechanism and protocols can communicate with an integrated architecture.
Study on Issues in Managing and Protecting Data of IOTijsrd.com
This paper discusses variety of issues for preserving and managing data produced by IoT. Every second large amount of data are added or updated in the IoT databases across the heterogeneous environment. While managing the data each phase of data processing for IoT data is exigent like storing data, querying, indexing, transaction management and failure handling. We also refer to the problem of data integration and protection as data requires to be fit in single layout and travel securely as they arrive in the pool from diversified sources in different structure. Finally, we confer a standardized pathway to manage and to defend data in consistent manner.
Interactive Technologies for Improving Quality of Education to Build Collabor...ijsrd.com
Today with advancement in Information Communication Technology (ICT) the way the education is being delivered is seeing a paradigm shift from boring classroom lectures to interactive applications such as 2-D and 3-D learning content, animations, live videos, response systems, interactive panels, education games, virtual laboratories and collaborative research (data gathering and analysis) etc. Engineering is emerging with more innovative solutions in the field of education and bringing out their innovative products to improve education delivery. The academic institutes which were once hesitant to use such technology are now looking forward to such innovations. They are adopting the new ways as they are realizing the vast benefits of using such methods and technology. The benefits are better comprehensibility, improved learning efficiency of students, and access to vast knowledge resources, geographical reach, quick feedback, accountability and quality research. This paper focuses on how engineering can leverage the latest technology and build a collaborative learning environment which can then be integrated with the national e-learning grid.
Internet of Things - Paradigm Shift of Future Internet Application for Specia...ijsrd.com
In the world more than 15% people are living with disability that also include children below age of 10 years. Due to lack of independent support services specially abled (handicap) people overly rely on other people for their basic needs, that excludes them from being financially and socially active. The Internet of Things (IoT) can give support system and a better quality of life as well as participation in routine and day to day life. For this purpose, the future solutions for current problems has been introduced in this paper. Daunting challenges have been considered as future research and glimpse of the IoT for specially abled person is given in the paper.
A Study of the Adverse Effects of IoT on Student's Lifeijsrd.com
Internet of things (IoT) is the most powerful invention and if used in the positive direction, internet can prove to be very productive. But, now a days, due to the social networking sites such as Face book, WhatsApp, twitter, hike etc. internet is producing adverse effects on the student life, especially those students studying at college Level. As it is rightly said, something which has some positive effects also has some of the negative effects on the other hand. In this article, we are discussing some adverse effects of IoT on student’s life.
Pedagogy for Effective use of ICT in English Language Learningijsrd.com
The use of information and communications technology (ICT) in education is a relatively new phenomenon and it has been the educational researchers' focus of attention for more than two decades. Educators and researchers examine the challenges of using ICT and think of new ways to integrate ICT into the curriculum. However, there are some barriers for the teachers that prevent them to use ICT in the classroom and develop supporting materials through ICT. The purpose of this study is to examine the high school English teachers’ perceptions of the factors discouraging teachers to use ICT in the classroom.
In recent years usage of private vehicles create urban traffic more and more crowded. As result traffic becomes one of the important problems in big cities in all over the world. Some of the traffic concerns are traffic jam and accidents which have caused a huge waste of time, more fuel consumption and more pollution. Time is very important parameter in routine life. The main problem faced by the people is real time routing. Our solution Virtual Eye will provide the current updates as in the real time scenario of the specific route. This research paper presents smart traffic navigation system, based on Internet of Things, which is featured by low cost, high compatibility, easy to upgrade, to replace traditional traffic management system and the proposed system can improve road traffic tremendously.
Ontological Model of Educational Programs in Computer Science (Bachelor and M...ijsrd.com
In this work there is illustrated an ontological model of educational programs in computer science for bachelor and master degrees in Computer science and for master educational program “Computer science as second competence†by Tempus project PROMIS.
Understanding IoT Management for Smart Refrigeratorijsrd.com
Lately the concept of Internet of Things (IoT) is being more elaborated and devices and databases are proposed thereby to meet the need of an Internet of Things scenario. IoT is being considered to be an integral part of smart house where devices will be connected to each other and also react upon certain environmental input. This will eventually include the home refrigerator, air conditioner, lights, heater and such other home appliances. Therefore, we focus our research on the database part for such an IoT’ fridge which we called as smart Fridge. We describe the potentials achievable through a database for an IoT refrigerator to manage the refrigerator food and also aid the creation of a monthly budget of the house for a family. The paper aims at the data management issue based on a proposed design for an intelligent refrigerator leveraging the sensor technology and the wireless communication technology. The refrigerator which identifies products by reading the barcodes or RFID tags is proposed to order the required products by connecting to the Internet. Thus the goal of this paper is to minimize human interaction to maintain the daily life events.
DESIGN AND ANALYSIS OF DOUBLE WISHBONE SUSPENSION SYSTEM USING FINITE ELEMENT...ijsrd.com
Double wishbone designs allow the engineer to carefully control the motion of the wheel throughout suspension travel. 3-D model of the Lower Wishbone Arm is prepared by using CAD software for modal and stress analysis. The forces and moments are used as the boundary conditions for finite element model of the wishbone arm. By using these boundary conditions static analysis is carried out. Then making the load as a function of time; quasi-static analysis of the wishbone arm is carried out. A finite element based optimization is used to optimize the design of lower wishbone arm. Topology optimization and material optimization techniques are used to optimize lower wishbone arm design.
A Review: Microwave Energy for materials processingijsrd.com
Microwave energy is a latest largest growing technique for material processing. This paper presents a review of microwave technologies used for material processing and its use for industrial applications. Advantages in using microwave energy for processing material include rapid heating, high heating efficiency, heating uniformity and clean energy. The microwave heating has various characteristics and due to which it has been become popular for heating low temperature applications to high temperature applications. In recent years this novel technique has been successfully utilized for the processing of metallic materials. Many researchers have reported microwave energy for sintering, joining and cladding of metallic materials. The aim of this paper is to show the use of microwave energy not only for non-metallic materials but also the metallic materials. The ability to process metals with microwave could assist in the manufacturing of high performance metal parts desired in many industries, for example in automotive and aeronautical industries.
Web Usage Mining: A Survey on User's Navigation Pattern from Web Logsijsrd.com
With an expontial growth of World Wide Web, there are so many information overloaded and it became hard to find out data according to need. Web usage mining is a part of web mining, which deal with automatic discovery of user navigation pattern from web log. This paper presents an overview of web mining and also provide navigation pattern from classification and clustering algorithm for web usage mining. Web usage mining contain three important task namely data preprocessing, pattern discovery and pattern analysis based on discovered pattern. And also contain the comparative study of web mining techniques.
APPLICATION OF STATCOM to IMPROVED DYNAMIC PERFORMANCE OF POWER SYSTEMijsrd.com
Application of FACTS controller called Static Synchronous Compensator STATCOM to improve the performance of power grid with Wind Farms is investigated .The essential feature of the STATCOM is that it has the ability to absorb or inject fastly the reactive power with power grid . Therefore the voltage regulation of the power grid with STATCOM FACTS device is achieved. Moreover restoring the stability of the power system having wind farm after occurring severe disturbance such as faults or wind farm mechanical power variation is obtained with STATCOM controller . The dynamic model of the power system having wind farm controlled by proposed STATCOM is developed . To validate the powerful of the STATCOM FACTS controller, the studied power system is simulated and subjected to different severe disturbances. The results prove the effectiveness of the proposed STATCOM controller in terms of fast damping the power system oscillations and restoring the power system stability.
Making model of dual axis solar tracking with Maximum Power Point Trackingijsrd.com
Now a days solar harvesting is more popular. As the popularity become higher the material quality and solar tracking methods are more improved. There are several factors affecting the solar system. Major influence on solar cell, intensity of source radiation and storage techniques The materials used in solar cell manufacturing limit the efficiency of solar cell. This makes it particularly difficult to make considerable improvements in the performance of the cell, and hence restricts the efficiency of the overall collection process. Therefore, the most attainable maximum power point tracking method of improving the performance of solar power collection is to increase the mean intensity of radiation received from the source used. The purposed of tracking system controls elevation and orientation angles of solar panels such that the panels always maintain perpendicular to the sunlight. The measured variables of our automatic system were compared with those of a fixed angle PV system. As a result of the experiment, the voltage generated by the proposed tracking system has an overall of about 28.11% more than the fixed angle PV system. There are three major approaches for maximizing power extraction in medium and large scale systems. They are sun tracking, maximum power point (MPP) tracking or both.
A REVIEW PAPER ON PERFORMANCE AND EMISSION TEST OF 4 STROKE DIESEL ENGINE USI...ijsrd.com
In day today's relevance, it is mandatory to device the usage of diesel in an economic way. In present scenario, the very low combustion efficiency of CI engine leads to poor performance of engine and produces emission due to incomplete combustion. Study of research papers is focused on the improvement in efficiency of the engine and reduction in emissions by adding ethanol in a diesel with different blends like 5%, 10%, 15%, 20%, 25% and 30% by volume. The performance and emission characteristics of the engine are tested observed using blended fuels and comparative assessment is done with the performance and emission characteristics of engine using pure diesel.
Study and Review on Various Current Comparatorsijsrd.com
This paper presents study and review on various current comparators. It also describes low voltage current comparator using flipped voltage follower (FVF) to obtain the single supply voltage. This circuit has short propagation delay and occupies a small chip area as compare to other current comparators. The results of this circuit has obtained using PSpice simulator for 0.18 μm CMOS technology and a comparison has been performed with its non FVF counterpart to contrast its effectiveness, simplicity, compactness and low power consumption.
Reducing Silicon Real Estate and Switching Activity Using Low Power Test Patt...ijsrd.com
Power dissipation is a challenging problem for today's system-on-chip design and test. This paper presents a novel architecture which generates the test patterns with reduced switching activities; it has the advantage of low test power and low hardware overhead. The proposed LP-TPG (test pattern generator) structure consists of modified low power linear feedback shift register (LP-LFSR), m-bit counter, gray counter, NOR-gate structure and XOR-array. The seed generated from LP-LFSR is EXCLUSIVE-OR ed with the data generated from gray code generator. The XOR result of the sequence is single input changing (SIC) sequence, in turn reduces the switching activity and so power dissipation will be very less. The proposed architecture is simulated using Modelsim and synthesized using Xilinx ISE9.2.The Xilinx chip scope tool will be used to test the logic running on FPGA.
Defending Reactive Jammers in WSN using a Trigger Identification Service.ijsrd.com
In the last decade, the greatest threat to the wireless sensor network has been Reactive Jamming Attack because it is difficult to be disclosed and defend as well as due to its mass destruction to legitimate sensor communications. As discussed above about the Reactive Jammers Nodes, a new scheme to deactivate them efficiently is by identifying all trigger nodes, where transmissions invoke the jammer nodes, which has been proposed and developed. Due to this identification mechanism, many existing reactive jamming defending schemes can be benefited. This Trigger Identification can also work as an application layer .In this paper, on one side we provide the several optimization problems to provide complete trigger identification service framework for unreliable wireless sensor networks and on the other side we also provide an improved algorithm with regard to two sophisticated jamming models, in order to enhance its robustness for various network scenarios.
A Strategic Approach: GenAI in EducationPeter Windle
Artificial Intelligence (AI) technologies such as Generative AI, Image Generators and Large Language Models have had a dramatic impact on teaching, learning and assessment over the past 18 months. The most immediate threat AI posed was to Academic Integrity with Higher Education Institutes (HEIs) focusing their efforts on combating the use of GenAI in assessment. Guidelines were developed for staff and students, policies put in place too. Innovative educators have forged paths in the use of Generative AI for teaching, learning and assessments leading to pockets of transformation springing up across HEIs, often with little or no top-down guidance, support or direction.
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Modelling and Analysis of CNC Milling Machine Bed with Composite Material
1. IJSRD - International Journal for Scientific Research & Development| Vol. 2, Issue 09, 2014 | ISSN (online): 2321-0613
All rights reserved by www.ijsrd.com 5
Modelling and Analysis of CNC Milling Machine Bed with Composite
Material
Venkata Ajay Kumar. G1
V. Venkatesh2
1,2
Assistant Professor
1
Department of Mechanical Engineering
1,2
Annamacharya Institute of Technology & Sciences, Rajampeta
Abstract— Structural materials used in a machine tool have
a decisive role in determining the productivity and accuracy
of the part manufactured in it. The conventional structural
materials used in precision machine tools such as cast iron
and steel at high operating speeds develop positional errors
due to the vibrations transferred into the structure. Faster
cutting speeds can be acquired only by structure which has
high stiffness and good damping characteristics. Clearly the
life of a machine is inversely proportional to the levels of
vibration that the machine is subjected. The further process
is carried out to undergo the deformation, natural frequency
and displacement using Static analysis, Modal analysis and
Harmonic analysis respectively. Since the bed in machine
tool plays a critical role in ensuring the precision and
accuracy in components. It is one of the most important tool
structures which tend to absorb the vibrations resulting from
the cutting operation. To analyze the bed for possible
material changes that could increase stiffness, reduce
weight, improve damping characteristics and isolate natural
frequency from the operating range. This was the main
motivation behind the idea to go in for a composite model
involving High Modulus Carbon Fiber Reinforced Polymer
Composite Material (HM CFRP). Though carbon has good
strength and stiffness properties but it lacks in damping
requirements. On the other hand polymer, though it lacks in
strength but it has good damping characteristics and it is
used to hold the carbon fibers. This makes it ideal to
combine these materials in a proper manner. In this work, a
machine bed is selected for the analysis static loads. Then
investigation is carried out to reduce the weight of the
machine bed without deteriorating its structural rigidity. The
3D CAD model of the bed has been created by using
commercial 3D modelling software and analyses were
carried out using ANSYS.
Key words: Composite material, hybrid structures, machine
bed.
I. INTRODUCTION
The transfer of high speed as well as the high cutting speed
of machine tools is very essential important for the
improvement of productivity. It ensures not only faster
cutting rates but also lesser cutting force. Faster cutting
speeds can be acquired only by structure which has high
stiffness and good damping characteristics. The deformation
of machine tool structure under cutting forces and loads
which leads to the poor quality of products with less
accuracy, both dimensional as well as geometrical of the
product. So, the level of deformation and vibration that
determines the components with high precision. Clearly the
life of a machine is inversely proportional to the levels of
vibration that the machine is subjected. The further process
is carried out to under goes the deformation, natural
frequency and displacement using Static analysis, Modal
analysis and Harmonic analysis respectively. To analyse the
bed for possible material changes that could increase
stiffness, reduce weight, improve damping characteristics
and isolate natural frequency from the operating range.
At present the Machine Beds are made of grey Cast
Iron material, which cause a number of problems in
Machine tools. Cast Iron cannot with stand the sudden loads
during operation whenever the load reaches Ultimate loads
it Simply fails without any prior indication. Casting is only
the Manufacturing process used to produce the beds. This
Process leads to various Casting Defects in the component.
In order to have high strength and high stiffness the weight
of the machine bed should be high.
II. NEED OF COMPOSITE MATERIALS
A. Selvakumar [1] work states that same stiffness, the epoxy
granite structure offers a considerable weight reduction,
along with high damping characteristics. The epoxy granite
structure offers a sharp reduction in mass along with high
damping ratio. S. Syath Abuthakeer [2] proposed how to
improve static and dynamic characteristics on a CNC
machine. Simulation results show that the static and
dynamic performances of vertical ribs with hollow bed have
been improved. Structural vertical ribs with hollow offers a
method to improve the conventional design of machine
structure. Based on structural modifications, ribs parameters
and distributions can be further optimized. A. Merlo [3]
analyzed the combination of hybrid materials (steel, CFRP,
Al honeycomb) and an intensive use of gluing technology
allows to increase damping and, at the same time, to get a
consistent mass reduction (up to 40%) without reducing the
overall stiffness. Sivarao [4] Investigation of Tangential
Force, Horsepower and Material Removal Rate Associating
HAAS CNC Milling, Al6061-T6511 Work Material &
TiAlN Coated End Mill Tool. This journal gives about
calculation of cutting forces in milling machine process.
Thirumaleswara Bhat Anil Antony Sequeira [5] Modified
Approach for Cutting Force Measurement in Face Milling
Process. This journal gives about calculation of cutting
forces in milling machine process.
2. Modelling and Analysis of CNC Milling Machine Bed with Composite Material
(IJSRD/Vol. 2/Issue 09/2014/002)
All rights reserved by www.ijsrd.com 6
III. METHODOLOGY
Fig. 1 Flow chart for the process
IV. MACHINE BED
Machine Bed supports the all elements like column, work
table and servo motors. Whatever the cutting force induced
in the machining process is simply transformed to machine
bed, and machine beds absorb the vibrations induced in the
machining process. Machine bed contains hole for
accommodating lead screw which drives the work table. So
that work piece can be moved as per the user programming
code. It also supports the column on the rear end of it with
the help of lead screws. Machine beds withstand the various
forces generated during the cutting. In order to produce the
accurate products a machine bed should have high structural
stiffness with good damping coefficient, these are the two
major design factors considered while the design of machine
bed. Whenever machining operation starts machine bed
experiences cutting forces. These cutting forces can be
divided into three types; they are tangential cutting force,
feed force and radial force. The loads applied on the
machine bed are calculated as.
Total weight of Machine = 170 Kg.
Load acting on rear end of Machine Bed = 73Kg.
Weight of the Work Table = 18Kg.
Total forces acting on guide ways = cutting force +
weight of work table and work piece
= 95 + (18*9.81)
= 272N
Force due to other accessories = 73 * 9.81= 717N
All the above calculated loads are applied on the
machine bed during the analysis of the machine bed.
V. MATERIAL DISCUSSION
Composite materials are engineered materials made from
two or more constituent material with significantly different
physical or chemical properties and which remain separate
and distinct on a macroscopic level with in the finished
structure. There are several reasons for the re-emergence of
interest in metal- matrix composites, the most important one
being their engineering properties. MMCs are of light
weight, and exhibit good stiffness and low specific weight.
It is generally considered that these materials offer savings
in weight, at the same time maintaining their properties.
MMCs also have other advantages as well, like strength,
fracture toughness, thermal stability, and ductility and
enhanced elevated temperature performances. However, cost
remains a major point of interest for commercial
applications of MMCs in future. Rapid development in
MMCs has been recorded in the past few years, but these
have not been cost- conscious efforts. More recently,
reduction in processing costs; costs of raw material and the
desirability of special properties have generated a great
amount of interest.
Our fiber composites are made of carbon fibers and
a matrix, which consists of special resin systems or
thermoplastic materials. Both components come together to
give the material its specific and unusual characteristics. In
doing so, fiber and matrix each have different tasks. The
strength and corrosion resistance, as well as the light weight
of carbon fiber is only possible as a composite material.
Depending on the application, quantity and finish
required, the manufacturing process of carbon fiber can
vary. The basic processes include molding, vacuum
bagging, compression molding and filament winding.
Molding produces graphite-epoxy parts by a layering
process whereby sheets of carbon fiber cloth can be placed
into molds to achieve a specific product shape. This creates
strong and corrosion resistant pieces.
VI. MODELING AND ANALYSIS OF MACHINE BED
A 3D model of the CNC machine bed was created
in the CATIA V5 R20 software and saved in the iges format
and importing in to Ansys work bench. The analysis was
carried out on three materials cast iron, stainless steel and
HM CFRP. In this stage Force and displacement boundary
condition were applied as follows forces, front end of the
machine bed carries cutting force, weight of the work table
and weight of the work piece, due to this a total load of 272
N is applied on the Guide ways of Machine bed. Rear end of
the Machine bed carries vertical column, and other
accessories (ie servo motors, spindles etc..), due to this a
total load of 717N will be applied on two flat surfaces of
rear end.
Fig.2. Machine bed model in CATIA
3. Modelling and Analysis of CNC Milling Machine Bed with Composite Material
(IJSRD/Vol. 2/Issue 09/2014/002)
All rights reserved by www.ijsrd.com 7
Fig.3. Forces applied on the machine bed
A. Static Analysis
a)
b)
c)
Fig.3. Total Deformation a) cast iron b) stainless steel
c) HM CFRP
B. Normal Stress and Normal Strain
Fig.4. Normal stress induced a) cast iron b) stainless steel
c) HM CFRP ; Normal Strain induced d) cast iron e)
stainless steel f) HM CFRP
C. Harmonic Analysis
a)
b)
c)
Fig.5. Total Deformation due to harmonically varying loads
a) cast iron b) stainless steel c) HM CFRP
VII. RESULTS AND DISCUSSIONS
Static analysis for comparison of the results obtained from
the analysis under static load condition is given below
tabular column.
Cast iron Steel HM CFRP
Total
Deformation
(mm)
3.9449×10-
5 2.652×10-5 2.0543×10-
5
Normal Stress
(mpa)
0.040435 0.036949 0.040435
Normal Strain
(mpa)
2.5335×10-
7
1.4113×10-
7
1.3193×10-
7
Table 1 Comparison of Static Structural Analysis Results
From the above results following points to be noted
Total deformation of HM CFRP composite
machine bed is less than the deformation due to
both Steel and Cast Iron due to its high Young’s
Modulus than both Steel and Cast Iron.
Since stress is independent of Material Property,
hence stress induced all the machine beds is
approximately same because there is no design
modification.
Normal Strain of HM CFRP composite machine
bed is less than the both Steel and Cast Iron due to
its high Young’s Modulus than both Steel and Cast
Iron.
Mo
des
Cast iron Steel HM CFRP
Frequ
ency
(Hz)
Defor
mation
(mm)
Frequ
ency
(Hz)
Defor
mation
(mm)
Frequ
ency
(Hz)
Defor
mation
(mm)
1
703.0
7
18.12
821.0
2
17.72
1165.
6
20.104
2
955.4
7
15.507 1120 15.322
1585.
2
17.493
4. Modelling and Analysis of CNC Milling Machine Bed with Composite Material
(IJSRD/Vol. 2/Issue 09/2014/002)
All rights reserved by www.ijsrd.com 8
3
1360.
9
26.283 1580 25.745
2253.
9
29.605
4
1956.
8
15.414
2269.
7
14.626
3240.
8
17.274
5
2183.
3
22.879
2541.
8
22.315
3617.
7
25.759
6 2537 21.179
2974.
1
20.929
4209.
1
23.9
Table 7.2 Comparison of Results from Modal Analysis
VIII. CONCLUSIONS
Based on the configuration principles, the existing bed
material was replaced by HM CFRP material shows
improve in the static characteristics. Simulations results
show that the static characteristics of the machine bed have
been improved. Generally Composite materials also offer
high specific strength and high specific modulus with less
weight in machine tool industries. This composite materials
offers high accuracy and precession of the component
manufactured in such machine tools made of composite
materials. By considering all the results, the induced
deformation and strain in HM CFRP machine bed is less
than conventional cast iron machine beds because specific
strength and specific rigidity of HMCFRP machine bed is
more than cast iron. The work suggests that HM CFRP
material is best suited for CNC milling machine bed.
REFERENCES
[1] A.Selvakumar, P.V. Mohanram, “Analysis of
alternative composite material for high speed precision
machine tool structures” International journal of
Engineering, 2, pp.95-98, 2012.
[2] S. Syath Abuthakeer, P.V. Mohanram, G. Mohan
kumar, “Structural redesigning of a CNC lathe bed to
improve its static and dynamic characteristics”,
International journal of Engineering, 2, pp.389-394,
2011.
[3] Merlo, D. Ricciardi, A. Cremona, F. Meo, F. Aggogeri,
“Advanced composite materials in precision machine
tools sector – Applications and perspectives”, 2013.
[4] Sivarao, Fairuz Dimin, T.J.S.Anand, A.Kamely, Kamil
“Investigation of Tangential Force, Horsepower and
Material Removal Rate Associating HAAS CNC
Milling”, Al6061-T6511 Work Material & TiAlN
Coated End Mill Tool.
[5] Anil Antony Sequeira, “Modified Approach for Cutting
Force Measurement for Face in Milling”, Innovative
Systems Design and Engineering, 4, 2012.