MEMS Product Engineering
Product Development vs. Technology Development
Dortmund, 20.11.2013
Difficulties in collaborative MEMS development
 Wealth of information / technologies / data / …
 Diverse Variances, Options and Variability
 Multi-disciplinary teams required

 Collaboration along the value chain

Fabless Houses

MEMS Process
Development
Specialists

Design Houses
Design Centres

Assembly & Test
Houses

Distributors,
Fabless Houses,
Wholesalers,
Trading
Companies

(Wafer) Foundry Services, Semiconductor
Contract Munufacturer (SCM)

CONFIDENTIAL
Process Relations GmbH

Slide 2

Integrated Semiconductor(Device Manufacturer (ISM/IDM)
Market pull vs. Technology push

CONFIDENTIAL
Process Relations GmbH

http://en.wikipedia.org/wiki/Technology_push
http://www.sciencedirect.com/science/article/pii/S0166497208000898

Slide 3
… with Customer Involvement
 The customer is the one who has detailed product knowledge
 Methodology must reflect customer interaction
Customer:
Define requirements and
constraints, initiate,
supervise and control
product realization

Customer-Driven
Product
Engineering
Development
Turns idea into technically
feasible product description
CONFIDENTIAL by customer
guided
Process Relations GmbH

Manufacturing
Implementation,
Verification

Produce device from
product description to meet
customer needs

Slide 4
… with Customer Involvement
 The customer is the one who has detailed product knowledge
 Methodology must reflect customer interaction
Customer:
Define requirements and
constraints, initiate,
supervise and control
product realization

Customer-Driven
Product
Engineering
Task Definition
Product description
guided by customer control
CONFIDENTIALthe right things”
“to do
Process Relations GmbH

Result Validation
Implementation,
Verification

Produce or result
assessment
“to do things right”

Slide 5
Product Engineering …
Specifying „what to do“ and
roughly „how to do it“

Product Development

Stage
Gate

Project Management

Quality Assurance

Specifying „how to do it“
on a detailed level

Making sure
„to do it well“

PRINCE2
CONFIDENTIAL
Process Relations GmbH

Slide 6
Product Engineering – Overview
Project Management
PRINCE2

Product Development
Stage Gate™

CONFIDENTIAL
Process Relations GmbH

Slide 7
CORONA Methodology
 Methodology for fine granular control during stage
execution
 Multi-disciplinary teams including finance, marketing,
sales, legal, etc.
 Product / Deliverable driven approach on product
engineering
 Deliverables are generated by Tasks within Stages
 Tasks are separated (and connected) by Transitions
 Transitions
 Check the deliverables of the preceding Task
 Are controlled by persons in charge for the subsequent
Tasks
 Hierarchical model
 Customer involvement can occur in Transitions only
CONFIDENTIAL
Process Relations GmbH

Slide 8
Documentation of this approach
http://www.springer.com/engineering/book/978-3-7091-0705-8

CONFIDENTIAL
Process Relations GmbH

Slide 9
Benefits from MEMS PE
 Shorter time-to-market:
 Reduced cycle time 100 %
level
 Fewer learning cycles

3rd

2nd

1st cycle

product

 Access to knowledgeMEMS PE enables reduced
bases on design and
development times, shorter
fabrication
cycles  reduced time to market
time
 ICT based structure
and tools
 Improved transfer of knowledge from design to production
 Customer-lead multi-site product development
CONFIDENTIAL
Process Relations GmbH

Slide 10
MEMS Product Engineering challenges can be
overcome by
 Combining methodologies suiting it to multi-partner
collaboration along the MEMS value chain
 Stage-Gate + Prince2 + T²M can effectively drive
MEMS product engineering

 Customer centric, multi-disciplinary and business
case driven development essential
 Right collaboration infrastructure needs to be in
place
CONFIDENTIAL
Process Relations GmbH

Slide 11
References:
MEMS product engineering: methodology and tools by Dirk Ortloff et. al.
Micro and nano product engineering using data management for siliconbased fabrication process development by K. Hahn, et. al.
Distributed product engineering for microsystems devices by K. Hahn, et.
al.

MEMS Product Engineering: Handling the Diversity of an Emerging
Technology. Best Practices for Cooperative Development by Dirk Ortloff et.
al.
Alternate link: Amazon

Applied discussion:
Product Development_ Solid State Blog by David DiPaola
CONFIDENTIAL
Process Relations GmbH

( series example)

Slide 12

MEMS Product Engineering

  • 1.
    MEMS Product Engineering ProductDevelopment vs. Technology Development Dortmund, 20.11.2013
  • 2.
    Difficulties in collaborativeMEMS development  Wealth of information / technologies / data / …  Diverse Variances, Options and Variability  Multi-disciplinary teams required  Collaboration along the value chain Fabless Houses MEMS Process Development Specialists Design Houses Design Centres Assembly & Test Houses Distributors, Fabless Houses, Wholesalers, Trading Companies (Wafer) Foundry Services, Semiconductor Contract Munufacturer (SCM) CONFIDENTIAL Process Relations GmbH Slide 2 Integrated Semiconductor(Device Manufacturer (ISM/IDM)
  • 3.
    Market pull vs.Technology push CONFIDENTIAL Process Relations GmbH http://en.wikipedia.org/wiki/Technology_push http://www.sciencedirect.com/science/article/pii/S0166497208000898 Slide 3
  • 4.
    … with CustomerInvolvement  The customer is the one who has detailed product knowledge  Methodology must reflect customer interaction Customer: Define requirements and constraints, initiate, supervise and control product realization Customer-Driven Product Engineering Development Turns idea into technically feasible product description CONFIDENTIAL by customer guided Process Relations GmbH Manufacturing Implementation, Verification Produce device from product description to meet customer needs Slide 4
  • 5.
    … with CustomerInvolvement  The customer is the one who has detailed product knowledge  Methodology must reflect customer interaction Customer: Define requirements and constraints, initiate, supervise and control product realization Customer-Driven Product Engineering Task Definition Product description guided by customer control CONFIDENTIALthe right things” “to do Process Relations GmbH Result Validation Implementation, Verification Produce or result assessment “to do things right” Slide 5
  • 6.
    Product Engineering … Specifying„what to do“ and roughly „how to do it“ Product Development Stage Gate Project Management Quality Assurance Specifying „how to do it“ on a detailed level Making sure „to do it well“ PRINCE2 CONFIDENTIAL Process Relations GmbH Slide 6
  • 7.
    Product Engineering –Overview Project Management PRINCE2 Product Development Stage Gate™ CONFIDENTIAL Process Relations GmbH Slide 7
  • 8.
    CORONA Methodology  Methodologyfor fine granular control during stage execution  Multi-disciplinary teams including finance, marketing, sales, legal, etc.  Product / Deliverable driven approach on product engineering  Deliverables are generated by Tasks within Stages  Tasks are separated (and connected) by Transitions  Transitions  Check the deliverables of the preceding Task  Are controlled by persons in charge for the subsequent Tasks  Hierarchical model  Customer involvement can occur in Transitions only CONFIDENTIAL Process Relations GmbH Slide 8
  • 9.
    Documentation of thisapproach http://www.springer.com/engineering/book/978-3-7091-0705-8 CONFIDENTIAL Process Relations GmbH Slide 9
  • 10.
    Benefits from MEMSPE  Shorter time-to-market:  Reduced cycle time 100 % level  Fewer learning cycles 3rd 2nd 1st cycle product  Access to knowledgeMEMS PE enables reduced bases on design and development times, shorter fabrication cycles  reduced time to market time  ICT based structure and tools  Improved transfer of knowledge from design to production  Customer-lead multi-site product development CONFIDENTIAL Process Relations GmbH Slide 10
  • 11.
    MEMS Product Engineeringchallenges can be overcome by  Combining methodologies suiting it to multi-partner collaboration along the MEMS value chain  Stage-Gate + Prince2 + T²M can effectively drive MEMS product engineering  Customer centric, multi-disciplinary and business case driven development essential  Right collaboration infrastructure needs to be in place CONFIDENTIAL Process Relations GmbH Slide 11
  • 12.
    References: MEMS product engineering:methodology and tools by Dirk Ortloff et. al. Micro and nano product engineering using data management for siliconbased fabrication process development by K. Hahn, et. al. Distributed product engineering for microsystems devices by K. Hahn, et. al. MEMS Product Engineering: Handling the Diversity of an Emerging Technology. Best Practices for Cooperative Development by Dirk Ortloff et. al. Alternate link: Amazon Applied discussion: Product Development_ Solid State Blog by David DiPaola CONFIDENTIAL Process Relations GmbH ( series example) Slide 12