SlideShare a Scribd company logo
Warehousing solutions
for
Retail & e-Commerce industry
Food for thought
e-Retail firms are compelled to put a serious thought about
warehousing and inventory logistics as this is one of the key
areas that will help you to economically deliver products into
the hands of online shoppers.
Companies who have realized and worked on this have
become run away leaders in online sales
by sheer efficiency of their warehouses and supply chain
that speed orders with ruthless efficiency.
Operation flow in e-retail environment
Replenishment

Case
Picking

Reserve Storage
and
Pallet Picking

Replenishment

Broken
Case
Picking

Accumulation, Sortation & Packing

Direct
Put away
to reserve

Direct
Put away
to primary
Receiving

Shipping

Cross-docking
Key problems
that efficient warehouses can solve
•

Storage capacity

•

Effective utilization of available storage space

•

Inventory management at warehouses & high demand
SKUs

•

Stock damages

•

Stock identification

•

Managing perishables – FIFO
Key problems
that efficient warehouses can solve
•

Demand for an increased throughput

•

Progressive reduction in order sizes

•

Reduced lead times

•

Managing higher number of part numbers & higher level
of order customization

•

Pilferage
Problem: Storage capacity
Solution
•

Flexible & scalable
warehouse infrastructure


Scope of addition of new
products/ SKUs



Scope to use the existing
infrastructure for different
products/ SKUs
Representative image of an e-retail
warehouse
Problem: Effective utilization of
available storage capacity
Solution
•
•
•
•

Strategic division of available storage capacity into
reserve area and order picking area
Use of high density racking (high rise) in reserve area
Use of next gen forklifts, reach trucks and VNAs to
service reserve area
Deploying efficient MHE in order picking area
Problem: Effective utilization of
available storage capacity

Optimized reserve storage area
Problem: Effective utilization of
available storage capacity

Order pickers

Optimized order picking area
Problem: Inventory management at
warehouses & high demand SKUs
Solution
•

•

Standard pallet racking
with an underpass to
increase storage and
reduce travel time of
equipment
Gravity flow racks
Problem: Inventory management at
warehouses & high demand SKUs

Gravity flow

Compact rack

Stacker cranes
Problem: Enabling quicker stock
identification
Solution
•
•

•

Forklifts with the flexibility to
integrate RFID/ barcode scanners
Storage systems integrated with
stock identification features like
put to light, bar code scanners,
etc.
RFID reader gates between
reserve (High density storage)
area & order picking bay
Problem: Enabling quicker stock
identification

RFID scanners

RFID reader gate

Tracking incoming goods into reserve
warehouse right from the source
Pick to light
Problem: Demand for an increased
throughput
Solution
•
•

Drive in pallet racking increases
storage capacity & reduces travel
time
Very high bay warehousing
further leverages property
footprint potential

VNAs

High rise warehouses Drive in pallet racking
Problem: Pilferage & stock damages
Solution
• Vertical automated systems
solves problems like stock
pilferage & damages which is
rampant in the industry
Conclusion
• Operational effectiveness of e-retail warehouses depends on
optimizing the available storage space and its division between
order picking & reserve storage space
• This enables high utilization of storage space while simultaneously
fulfilling orders quickly & reliably with least amount of effort
Thank
you

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Maini : Warehousing & inventory logistics the backbone of e-retail ecosystem

  • 2. Food for thought e-Retail firms are compelled to put a serious thought about warehousing and inventory logistics as this is one of the key areas that will help you to economically deliver products into the hands of online shoppers. Companies who have realized and worked on this have become run away leaders in online sales by sheer efficiency of their warehouses and supply chain that speed orders with ruthless efficiency.
  • 3. Operation flow in e-retail environment Replenishment Case Picking Reserve Storage and Pallet Picking Replenishment Broken Case Picking Accumulation, Sortation & Packing Direct Put away to reserve Direct Put away to primary Receiving Shipping Cross-docking
  • 4. Key problems that efficient warehouses can solve • Storage capacity • Effective utilization of available storage space • Inventory management at warehouses & high demand SKUs • Stock damages • Stock identification • Managing perishables – FIFO
  • 5. Key problems that efficient warehouses can solve • Demand for an increased throughput • Progressive reduction in order sizes • Reduced lead times • Managing higher number of part numbers & higher level of order customization • Pilferage
  • 6. Problem: Storage capacity Solution • Flexible & scalable warehouse infrastructure  Scope of addition of new products/ SKUs  Scope to use the existing infrastructure for different products/ SKUs Representative image of an e-retail warehouse
  • 7. Problem: Effective utilization of available storage capacity Solution • • • • Strategic division of available storage capacity into reserve area and order picking area Use of high density racking (high rise) in reserve area Use of next gen forklifts, reach trucks and VNAs to service reserve area Deploying efficient MHE in order picking area
  • 8. Problem: Effective utilization of available storage capacity Optimized reserve storage area
  • 9. Problem: Effective utilization of available storage capacity Order pickers Optimized order picking area
  • 10. Problem: Inventory management at warehouses & high demand SKUs Solution • • Standard pallet racking with an underpass to increase storage and reduce travel time of equipment Gravity flow racks
  • 11. Problem: Inventory management at warehouses & high demand SKUs Gravity flow Compact rack Stacker cranes
  • 12. Problem: Enabling quicker stock identification Solution • • • Forklifts with the flexibility to integrate RFID/ barcode scanners Storage systems integrated with stock identification features like put to light, bar code scanners, etc. RFID reader gates between reserve (High density storage) area & order picking bay
  • 13. Problem: Enabling quicker stock identification RFID scanners RFID reader gate Tracking incoming goods into reserve warehouse right from the source Pick to light
  • 14. Problem: Demand for an increased throughput Solution • • Drive in pallet racking increases storage capacity & reduces travel time Very high bay warehousing further leverages property footprint potential VNAs High rise warehouses Drive in pallet racking
  • 15. Problem: Pilferage & stock damages Solution • Vertical automated systems solves problems like stock pilferage & damages which is rampant in the industry
  • 16. Conclusion • Operational effectiveness of e-retail warehouses depends on optimizing the available storage space and its division between order picking & reserve storage space • This enables high utilization of storage space while simultaneously fulfilling orders quickly & reliably with least amount of effort