The document discusses racking and mapping in warehouses. It defines different types of warehouse racking systems like drive-through racks, selective racks, push back racks, and flow racks. It also outlines best practices for designing an efficient warehouse racking layout, such as consulting contractors, understanding storage needs, maximizing space, planning for expansion, and choosing a durable racking system. Additionally, it discusses the importance of warehouse mapping to analyze temperature, humidity, and identify critical storage zones.
A pallet rack is a material handling storage system designed to store materials on pallets, or ‘skids.’ While all types of pallet racking serve the same purpose – storing goods or materials in horizontal rows on multiple levels – there is a wide range available on the market to consider.
A pallet rack is a material handling storage system designed to store materials on pallets, or ‘skids.’ While all types of pallet racking serve the same purpose – storing goods or materials in horizontal rows on multiple levels – there is a wide range available on the market to consider.
Objectives:
Identify the various functions and responsibilities of the warehouse/stores function.
Identify the various costs associated with holding or not holding inventory.
Describe and contribute in the design of an effective warehouse
Explain how to measure the performance of a warehouse
Warehouse Management is presented by Welingkar’s Distance Learning Division. Warehouse is a combination of two words ”ware” and “House” which means that it is a place to house or store/keep wares i.e. items/articles for sale. This presentation includes different aspects of warehouse like function, storage, types of stacking and others.
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Warehousing is expensive. cost of the land, building, machinery, labor and the items stored in the warehouse –consumes bulk of money
How do the companies reduce this cost
Maximize the operation by
Streamlining the placement and picking of goods
Reducing the time goods are stored in the warehouse
Automating as much as possible to minimize labor costs
Warehouse Operations and Inventory Management Thomas Tanel
Companies that make the best use of the basic principles of planning and managing warehouse operations and inventory management have a competitive advantage. Organizations that lack warehouse strategic planning and inventory operational excellence lose profits, market share, cost advantages, and market leadership.
Traditional Supply Chain and Logistics channels are indeed changing. As organizations move from mass production and mass distribution to mass customization, creative approaches are needed in the management of warehousing and inventory. The challenge is always present, because different customers may demand different levels of service. Demand often cannot be forecasted, especially if one must deliver customized products or services exactly where the customer needs them.
Businesses today must understand that they are competing on the basis of time more than on any other factor. The rigors of supply chain management require that you take action to meet your customers’ demand for faster, more frequent, and more reliable deliveries. Your suppliers need to meet increasingly precise inbound schedules. Tomorrow’s customers are more likely to be in another country or continent than they are likely to be from across town, in another state, or in another province.
With a proven inventory management system and an A-B-C Analysis, you can transform your inventory into a proactive force that lowers your inventory investment, reduces carrying costs, boosts confidence in physical supply and distribution service levels, and increases customer and user satisfaction. From a storage and distribution perspective, you, as overseer of the supply management process, should also know how the warehousing layout design criteria and the space and storage schemes affect your material flow, service levels, computerization, and technology options.
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Case study on how automation can be used in warehouse mangement system with Grey orange as an example. Content based on the course Industrial Automation.
Is your warehouse as efficient as it could be? A well-designed facility needs the right conveyor belt, software and machinery. But even with the best equipment and digital technology, the backbone of warehouse efficiency is still old-fashioned organization.
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Warehousing Meaning
Warehouse Operations Meaning
3 Major Activities of Warehousing
1. Inbound
2. Process
3. Outbound
Arranging Warehouse
Types of Warehouse Space
Warehouse Management System
Main Features of WMS
Who Uses WMS
Benefits of Using WMS
Warehouse Management Affect Supply Chain
Logistics In Warehouse Management
Dive into the evolution of efficiency with 'Pallet Racks: A Brief Journey Through Time.' Uncover the transformative history of storage solutions. Ready to discover more? Explore our engaging PowerPoint presentation for an in-depth exploration!
Objectives:
Identify the various functions and responsibilities of the warehouse/stores function.
Identify the various costs associated with holding or not holding inventory.
Describe and contribute in the design of an effective warehouse
Explain how to measure the performance of a warehouse
Warehouse Management is presented by Welingkar’s Distance Learning Division. Warehouse is a combination of two words ”ware” and “House” which means that it is a place to house or store/keep wares i.e. items/articles for sale. This presentation includes different aspects of warehouse like function, storage, types of stacking and others.
For more such innovative content on management studies, join WeSchool PGDM-DLP Program: http://bit.ly/DistMang
Join us on Facebook: http://www.facebook.com/welearnindia
Follow us on Twitter: https://twitter.com/WeLearnIndia
Read our latest blog at: http://welearnindia.wordpress.com
Subscribe to our Slideshare Channel: http://www.slideshare.net/welingkarDLP
Warehousing is expensive. cost of the land, building, machinery, labor and the items stored in the warehouse –consumes bulk of money
How do the companies reduce this cost
Maximize the operation by
Streamlining the placement and picking of goods
Reducing the time goods are stored in the warehouse
Automating as much as possible to minimize labor costs
Warehouse Operations and Inventory Management Thomas Tanel
Companies that make the best use of the basic principles of planning and managing warehouse operations and inventory management have a competitive advantage. Organizations that lack warehouse strategic planning and inventory operational excellence lose profits, market share, cost advantages, and market leadership.
Traditional Supply Chain and Logistics channels are indeed changing. As organizations move from mass production and mass distribution to mass customization, creative approaches are needed in the management of warehousing and inventory. The challenge is always present, because different customers may demand different levels of service. Demand often cannot be forecasted, especially if one must deliver customized products or services exactly where the customer needs them.
Businesses today must understand that they are competing on the basis of time more than on any other factor. The rigors of supply chain management require that you take action to meet your customers’ demand for faster, more frequent, and more reliable deliveries. Your suppliers need to meet increasingly precise inbound schedules. Tomorrow’s customers are more likely to be in another country or continent than they are likely to be from across town, in another state, or in another province.
With a proven inventory management system and an A-B-C Analysis, you can transform your inventory into a proactive force that lowers your inventory investment, reduces carrying costs, boosts confidence in physical supply and distribution service levels, and increases customer and user satisfaction. From a storage and distribution perspective, you, as overseer of the supply management process, should also know how the warehousing layout design criteria and the space and storage schemes affect your material flow, service levels, computerization, and technology options.
Warehouse management system presentationNimish Arora
Case study on how automation can be used in warehouse mangement system with Grey orange as an example. Content based on the course Industrial Automation.
Is your warehouse as efficient as it could be? A well-designed facility needs the right conveyor belt, software and machinery. But even with the best equipment and digital technology, the backbone of warehouse efficiency is still old-fashioned organization.
Warehouse management and operations. How to increase eirther the performances...Andrea Payaro
An exhaustive presentation about the warehouse process. The model proposed aim to help managers to organize the warehouse in terms of people, material, and infrastructure. This presentation underline some typical mistakes and risk present inside this environment. It is based on the book "Organizare il Magazzino" Ed. Esculapio, at moment available only in Italian.
Warehousing Meaning
Warehouse Operations Meaning
3 Major Activities of Warehousing
1. Inbound
2. Process
3. Outbound
Arranging Warehouse
Types of Warehouse Space
Warehouse Management System
Main Features of WMS
Who Uses WMS
Benefits of Using WMS
Warehouse Management Affect Supply Chain
Logistics In Warehouse Management
Dive into the evolution of efficiency with 'Pallet Racks: A Brief Journey Through Time.' Uncover the transformative history of storage solutions. Ready to discover more? Explore our engaging PowerPoint presentation for an in-depth exploration!
What Is Materials Handling? Logistics Glossarykumarjamiy
The importance of the supply chain has been highlighted by recent shortages, reminding us of its crucial role in our daily lives. Although we often take for granted the seamless delivery of products to our doorsteps and store shelves, the supply chain network is actually a highly intricate system encompassing various processes such as sourcing raw materials, transportation, storage, and distribution.
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Warehouse organization how to set up a smooth running warehouseMRPeasy
Good warehouse organization is key to keeping your inventory processes running smoothly. Here is how to implement warehouse organization best practices.
#manufacturing #warehouse #warehouseorganization #inventory #inventorymanagement #inventoryprocess #inventorysystem #inventorysoftware #mrpsystem #mrpsoftware #manufacturingsystem #manufacturingsoftware #mrpeasy
Five Ways a Warehouse Management System Helps When Your Warehouse is Choc FullIndigo Software
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Factors to Consider Before Installing a Pallet Racking SystemRack Source Inc
Generally, selecting a suitable pallet racking system is a multifaceted process as choosing the wrong kind of racking may adversely affect the warehouse productivity and may also lead to an expensive repair. There are several aspects to consider like cost & budget, floor dimensions, safety and durability for efficient storage of products. To know more about the factors to consider before installing a pallet racking system, see the following slides.
WAREHOUSING AND STORAGE IN SUPPLY CHAIN MANAGEMENTAjeesh Mk
This Presentation "Warehousing and storage in supply chain management" covers topics Warehouse and Storage, Warehouse Management, Functions, Economic and Service Benefit, Principles of Warehouse design, Kinds of Warehouse etc.
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If you are in the warehouse business the availability of space will be a matter of great concern for you. The increase in the profit of the warehouse is directly related to the quantity of goods that can be stored in it. However, if you are having space crunch in your warehouse, then you should look for some smart storage solutions to increase the storage potential of your warehouse. There are many appropriate solutions for your warehouse. Go through the slide to know about some appropriate storage solutions for your warehouse.
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This group presentation is about Warehousing. Warehousing has developed from a mere creation of granaries to store food during famine to multi-million dollar facilities
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3. WAREHOUSE (concept)
A warehouse is a building for storing goods. They are used
by manufacturers, importers, exporters, wholesalers, transport
businesses, customs, etc
Large exporters and manufacturers use warehouses as
distribution points for developing retail outlets in a particular
region or country.
Warehouse provides necessary facilities to the businessmen for
storing their goods when they are not required for sale.
It provides protection to the stocks, ensures their safety and
prevents wastage.
It minimises losses from breakage, deterioration in quality,
spoilage etc. Warehouses usually adopt latest technologies to
avoid losses, as far as possible.
4. Functions of Warehousing
Storage:
This is the basic function of warehousing. Surplus
commodities which are not needed immediately can
be stored in warehouses. They can be supplied as and
when needed by the customers.
5. Price Stabilization:
Warehouses play an important role in the process of
price stabilization. It is achieved by the creation of
time utility by warehousing. Fall in the prices of goods
when their supply is in abundance and rise in their
prices during the slack season are avoided.
6. Risk bearing:
When the goods are stored in warehouses they are
exposed to many risks in the form of theft,
exploration, fire etc. Warehouses are constructed in
such a way as to minimise these risks.
Contract of bailment operates when the goods are
stored in wave-houses.
7. Grading and Packing:
Warehouses nowadays provide the facilities of
packing, processing and grading of goods. Goods can
be packed in convenient sizes as per the instructions of
the owner
8. Financing
Banks and other financial institutions also advance
loans against warehouse receipts. In this manner,
warehousing acts as a source of finance for the
businessmen for meeting business operations.
10. Racking
Rack is a material handling storage aid system
designed to store materials.
With proper warehouse racking, warehouse managers
maximize space and optimize warehouse
organization for efficiency and a streamlined picking
process.
Warehouse layout plays a major role in warehouse
racking, as width, docking locations, shipping
areas, and other warehouse components affect
warehouse racking options.
12. Here are some steps and
recommendations for Efficient
Planning :
13. 1- Listen to Your Contractors
We may be attempted to jump
straight into planning our warehouse
racking layout, but that would be a
mistake.
Talk to knowledgeable
contractors (like your material
handling company), your warehouse
manager(s), and even your drivers:
They have years of experience in
warehouse facility operations and
planning
Explain your goals and requirements,
and then listen to their suggestions.
14. 2. Understand Your Storage
Requirements
Racking starts with our storage system: Are you storing
large pallets packed with large goods, or do you favor
smaller pallets with individual or small products? Do
you carry both high-flow and low-flow products?
15. 3. Maximize Your Physical Storage
Your job is when designing an efficient racking system,
Must ensure that you make the best use of finite
space.
Start by arranging your racks in long rows – not short
bursts – to get maximum use from your space.
16. 4. Plan for Expansion
If there’s a good chance you’ll someday want to
increase your warehouse storage space, start planning
for that now. A good manager know each and every
thing about a warehouse. Observe each and every
function.
Select those racking solution, which is easily
adjustable, versatile, and expandable.
17. 5. Bank on Durability
Racking, storage are not a small investment, so make
the most of your money by investing in a durable,
made-to-last racking system. Consider product weight,
durability, shape, size.
Then opt for a racking system with a good cost-lifespan
balance
19. 6. Choose Your Racking System
Several types of racking systems are available –
selective racks (ex. for narrow aisle racking)
drive-in racks and drive-through racks (ex. for high-
density storage)
push back racking (ex. for bulk storage),
flow racks (ex. for high-density storage)
The type you choose depends on your
warehousing needs.
21. 7. Determine Your Budget
Once you understand your basic racking system needs,
one of the first considerations is budget: the total
cost for racking equipment, plus design and
installation.
Don’t cut corners: the goal is not the cheapest total,
but rather the “best cost solution,”
Once you’ve defined your needs and developed an
ideal racking layout, then you’re ready to price-shop
for the best deal.
22. 8. Map Your Warehouse
Before you buy, map your warehouse layout. Account
for all the considerations above, and add to them other
important concerns, like shipping and receiving areas,
the employee lunch room, managers’ offices, etc.
A physical map will force you to consider
all unmovable or unchangeable factors – columns,
doors, and other obstructions – that you must design
around, as you plan an efficient racking system.
24. 9. Implement a Warehouse
Management System (WMS)
An efficient racking system doesn’t do you any favour if
your employees don’t know where things are stored. A
good warehouse management system will keep your
inventory and operations as well organized as
your new racks.
26. Types of Racking
Drive-through and drive-in pallet rack systems are
great for large volumes of like-product, are easily
expandable, and can help maximize the available space
in your warehouse, there are a few differences between
the two that will determine which fits your facility
best.
27. 1- Drive-Through and Drive-In
Pallet Rack
Drive-through and Drive-in pallet rack systems are
great for large volumes of like-product, are easily
expandable, and can help maximize the available space
in your warehouse, there are a few differences between
the two
28. A- Drive-Through
Drive-through pallet rack is a first in, first out (FIFO)
system where pallets are loaded from one side of the
rack and retrieved from the other.
29. B- Drive-In
As opposed to drive-through racking, this system
is first in, last out (FILO), meaning it isn’t good for
inventory with a short shelf life or a warehouse with a
quick inventory turnaround. This system is great for
freezer applications since it maximizes space. This
system requires skilled forklift operators to follow all
safety guidelines and report any damage promptly
31. Selective racking
Selective racking is simply one pallet deep and has a
maximum of two racks that is placed back to back.
Selective pallet racking will allow for a direct access in
every pallet storage. For product lines that have high
differentiation and low.
The selective racking therefore is a First in First Out
racking system type.
This means that the stock which is added first is also
the one that is first removed from the pack in contrast
to the last in last out system
33. Push Back Racking Systems.
When removing a pallet from the front position the
remaining pallets immediately stage themselves
forward so that the next available pallet can be
accessed.
Push-back Racking is a LIFO (last in, first out) storage
systemused for bulk storage,
2 to 5 pallets are used.
35. Flow Racks
gravity racks, are commonly used for high-density
storage.
With this type of warehouse racking system, items are
loaded at the higher end and removed at the lower end
using a FIFO system.
The rotation of products becomes automatic as the
racks flow with loading and unloading.
Flow racks make use of gravity rollers that move in
conjunction with the rack load and feature brakes or
speed controllers to regulate item movement.
They do not require electricity for operation because
gravity powers them
37. Warehouse mapping
The purpose of warehouse mapping studies is to
analyse
temperature
humidity distribution,
evaluate storage conditions
identify critical zones inside the warehouse.
cleanliness
A warehouse is being used for storage of food, medical
supplies, or any other perishable good, they are held to
the same standard guidelines outlined by Good
Manufacturing Practices (GMP) regulators.
38. India's GMP (Good Manufacturing Practices)
regulations are now more aligned with ISO 13485.
Warehouse mapping must be performed to ensure
that the entire space is maintaining safe temperature
and humidity levels, depending on the product being
stored.
Even with controlled environment inside the
warehouse, the exterior weather conditions may
influence the overall storage temperature and relative
humidity. To measure those changes we install
Temperature Sensors
This is a critical aspect of quality assurance and
compliance in any industry dealing with thermal-
sensitive products
39. Temperature Mapping
• Sensor Distribution
Arrange The sensing points such a way that they are according
to length, width and height of the space mapping.
40. Locate Critical Mapping Points
Controlling temperature across large, open
facilities is difficult, So look for problem areas.
These include are as near ceilings, windows, doors,
machinery etc.
Poor storage planning and air circulation can also
cause certain spots to heat up, so make sure that
temperatures at these points Are measured
carefully
41. Automated systems
Automated storage and retrieval systems (AS/RS) offers a
solution for many warehousing challenges. These computer
controlled systems use robotic carriages.
AS/RS maximizes storage within a given footprint, reduces
labor costs, reduces product damage, and increases the
accuracy of inventory management, but capital costs are
significant.
42. Conclusion
So we conclude that Racking and mapping are the main
lifeline concept of warehousing system.
Description about the diff. types of racking system and
their suitability.
Warehouse racking layout
Mapping system and temperature mapping concept.