Presentaion of facility design a project on two types of Ballpoint pens MakingARif Khan
Open Ended Lab/ Case Study
Scenario:
A pen manufacturing firm wants to place its manufacturing setup /shop floor in an allocated area of 40x40 ft. This firm has to meet on hand demand of 2 million pens as its first order due in next month after installation. There are two main categories of pen; ball point and retractable pen. Total demand includes; .8 million ball points and 1.2 million retractable pens. Operating hours for the firm are 8 hrs/ shift and there are two shifts a day, with two operators minimum required on the shop floor. Total allotted budget including raw material and machinery is 5 million PKR.
Required:
1. A process flow for production unit and machine layout in the required area on CREO or VISIO. Dimensions must be given with proper movement spaces and buffers zones kept in mind according to standards.
2. Give proper specs of machines (references) along with their proper capacity calculations to meet the demand and budget. Incorporate down-times, defective parts and its cost. Cost analysis is also required, mention if any deficit.
3. If any assumption is taken, proper justification should be provided.
Productivity improvement is the one of the basic need of every manufacturing industry, so that Just in Time (JIT) is one of the quality tools that are help to improve the productivity. Just in Time (JIT) has been very popular strategy partly because of its success in Japanese manufacturing, Automobile industries. Analysis of wastages is one of the needs of every industry, so we are using the value mapping analysis to check each value-added and non-value-added activity. Just in Time (JIT) is a system that focuses on inventory control, set up time reduction, waste reduction and continuous improvement to achieve operational excellence. In this paper a single case study is doing in the manufacturing company (Towers making). The main objective of this paper to checking each and every activity to achieve the manufacturing time is less than customer order time. Take a pad and pencil and go out on the shop floor. Pick a product and follow it through the entire manufacturing process from raw materials to shipping. Note every activity performed on the product. Do not get a routing slip to see how the process is supposed to go, but accurately record the process including delays, transportation, inspection, storage, etc. After recording time to calculate Available operating time, performance factor, quality rate and overall equipment efficiency. After calculating overall equipment efficiency to compare with international standard and get suggestions to the case company.
Presentaion of facility design a project on two types of Ballpoint pens MakingARif Khan
Open Ended Lab/ Case Study
Scenario:
A pen manufacturing firm wants to place its manufacturing setup /shop floor in an allocated area of 40x40 ft. This firm has to meet on hand demand of 2 million pens as its first order due in next month after installation. There are two main categories of pen; ball point and retractable pen. Total demand includes; .8 million ball points and 1.2 million retractable pens. Operating hours for the firm are 8 hrs/ shift and there are two shifts a day, with two operators minimum required on the shop floor. Total allotted budget including raw material and machinery is 5 million PKR.
Required:
1. A process flow for production unit and machine layout in the required area on CREO or VISIO. Dimensions must be given with proper movement spaces and buffers zones kept in mind according to standards.
2. Give proper specs of machines (references) along with their proper capacity calculations to meet the demand and budget. Incorporate down-times, defective parts and its cost. Cost analysis is also required, mention if any deficit.
3. If any assumption is taken, proper justification should be provided.
Productivity improvement is the one of the basic need of every manufacturing industry, so that Just in Time (JIT) is one of the quality tools that are help to improve the productivity. Just in Time (JIT) has been very popular strategy partly because of its success in Japanese manufacturing, Automobile industries. Analysis of wastages is one of the needs of every industry, so we are using the value mapping analysis to check each value-added and non-value-added activity. Just in Time (JIT) is a system that focuses on inventory control, set up time reduction, waste reduction and continuous improvement to achieve operational excellence. In this paper a single case study is doing in the manufacturing company (Towers making). The main objective of this paper to checking each and every activity to achieve the manufacturing time is less than customer order time. Take a pad and pencil and go out on the shop floor. Pick a product and follow it through the entire manufacturing process from raw materials to shipping. Note every activity performed on the product. Do not get a routing slip to see how the process is supposed to go, but accurately record the process including delays, transportation, inspection, storage, etc. After recording time to calculate Available operating time, performance factor, quality rate and overall equipment efficiency. After calculating overall equipment efficiency to compare with international standard and get suggestions to the case company.
This was a presentation done team-wise in Manipal as part of our MBA assignments. The subject name was Operations Management and the presentation topics were different types of layouts. Our team got the topic Process Layout.
Manufacturer, exporter and supplier of a wide range of critical engineering components, electromagnetic brakes, electromagnetic disc brakes, electromagnetic drum brakes, brake liners
We are manufacturers of ice flaker machines in India since last two decades. Our ice flaker machines are conceptualized and designed to meet the challenging to all the microbiology, biochemistry , biotechnology and genetic engineering laboratories that have a continuous requirement of ice to store their biological samples along with transportation to other facilities.
We are manufacturers of ice flaker machines in India
since last two decades. Our ice flaker machines are
conceptualized and designed to meet the challenging
to all the microbiology, biochemistry , biotechnology
and genetic engineering laboratories that have a
continuous requirement of ice to store their biological
samples along with transportation to other facilities.
We strongly believe in the principle of quality first and
everything else to follow, which reflects in our products,
which are renowned for long touble free services in
various research and educational institutes across
India and abroad.
This was a presentation done team-wise in Manipal as part of our MBA assignments. The subject name was Operations Management and the presentation topics were different types of layouts. Our team got the topic Process Layout.
Manufacturer, exporter and supplier of a wide range of critical engineering components, electromagnetic brakes, electromagnetic disc brakes, electromagnetic drum brakes, brake liners
We are manufacturers of ice flaker machines in India since last two decades. Our ice flaker machines are conceptualized and designed to meet the challenging to all the microbiology, biochemistry , biotechnology and genetic engineering laboratories that have a continuous requirement of ice to store their biological samples along with transportation to other facilities.
We are manufacturers of ice flaker machines in India
since last two decades. Our ice flaker machines are
conceptualized and designed to meet the challenging
to all the microbiology, biochemistry , biotechnology
and genetic engineering laboratories that have a
continuous requirement of ice to store their biological
samples along with transportation to other facilities.
We strongly believe in the principle of quality first and
everything else to follow, which reflects in our products,
which are renowned for long touble free services in
various research and educational institutes across
India and abroad.
in this u will come to know about various processes involved in manufacturing of gears and also get the experience how to make slide show on training reports.
Implementation of Business Process Reengineering in Thermax Ltd.Pramod Patil
Implementation of Business Process Reengineering in Thermax Ltd. to achieve dramatic improvements in critical, contemporary measures of performance such as cost, quality, service and speed by the fundamental rethinking and radical redesign of business processes
Denholm Rees & O'Donnell + C E Edwards - Partnership for PerformanceBSAMARKETING
Denholm Rees O'Donnell and C E Edwards form a specialist sub-contract engineering team to deliver the highest quality components and assemblies to your delivery schedule. Our focus is Partnership for Performance
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Mechical car lift ( without power consumption)Saifuddin Rakib
"A Study on Manufacturing Process of Mechanical Car Parking Machine At Bangladesh Machine Tools Factory Ltd."
MD.SAIFUDDIN RAKIB ID: 15107115 Program: BSME
Department of Mechanical Engineering
RMD24 | Retail media: hoe zet je dit in als je geen AH of Unilever bent? Heid...BBPMedia1
Grote partijen zijn al een tijdje onderweg met retail media. Ondertussen worden in dit domein ook de kansen zichtbaar voor andere spelers in de markt. Maar met die kansen ontstaan ook vragen: Zelf retail media worden of erop adverteren? In welke fase van de funnel past het en hoe integreer je het in een mediaplan? Wat is nu precies het verschil met marketplaces en Programmatic ads? In dit half uur beslechten we de dilemma's en krijg je antwoorden op wanneer het voor jou tijd is om de volgende stap te zetten.
Putting the SPARK into Virtual Training.pptxCynthia Clay
This 60-minute webinar, sponsored by Adobe, was delivered for the Training Mag Network. It explored the five elements of SPARK: Storytelling, Purpose, Action, Relationships, and Kudos. Knowing how to tell a well-structured story is key to building long-term memory. Stating a clear purpose that doesn't take away from the discovery learning process is critical. Ensuring that people move from theory to practical application is imperative. Creating strong social learning is the key to commitment and engagement. Validating and affirming participants' comments is the way to create a positive learning environment.
Cracking the Workplace Discipline Code Main.pptxWorkforce Group
Cultivating and maintaining discipline within teams is a critical differentiator for successful organisations.
Forward-thinking leaders and business managers understand the impact that discipline has on organisational success. A disciplined workforce operates with clarity, focus, and a shared understanding of expectations, ultimately driving better results, optimising productivity, and facilitating seamless collaboration.
Although discipline is not a one-size-fits-all approach, it can help create a work environment that encourages personal growth and accountability rather than solely relying on punitive measures.
In this deck, you will learn the significance of workplace discipline for organisational success. You’ll also learn
• Four (4) workplace discipline methods you should consider
• The best and most practical approach to implementing workplace discipline.
• Three (3) key tips to maintain a disciplined workplace.
"𝑩𝑬𝑮𝑼𝑵 𝑾𝑰𝑻𝑯 𝑻𝑱 𝑰𝑺 𝑯𝑨𝑳𝑭 𝑫𝑶𝑵𝑬"
𝐓𝐉 𝐂𝐨𝐦𝐬 (𝐓𝐉 𝐂𝐨𝐦𝐦𝐮𝐧𝐢𝐜𝐚𝐭𝐢𝐨𝐧𝐬) is a professional event agency that includes experts in the event-organizing market in Vietnam, Korea, and ASEAN countries. We provide unlimited types of events from Music concerts, Fan meetings, and Culture festivals to Corporate events, Internal company events, Golf tournaments, MICE events, and Exhibitions.
𝐓𝐉 𝐂𝐨𝐦𝐬 provides unlimited package services including such as Event organizing, Event planning, Event production, Manpower, PR marketing, Design 2D/3D, VIP protocols, Interpreter agency, etc.
Sports events - Golf competitions/billiards competitions/company sports events: dynamic and challenging
⭐ 𝐅𝐞𝐚𝐭𝐮𝐫𝐞𝐝 𝐩𝐫𝐨𝐣𝐞𝐜𝐭𝐬:
➢ 2024 BAEKHYUN [Lonsdaleite] IN HO CHI MINH
➢ SUPER JUNIOR-L.S.S. THE SHOW : Th3ee Guys in HO CHI MINH
➢FreenBecky 1st Fan Meeting in Vietnam
➢CHILDREN ART EXHIBITION 2024: BEYOND BARRIERS
➢ WOW K-Music Festival 2023
➢ Winner [CROSS] Tour in HCM
➢ Super Show 9 in HCM with Super Junior
➢ HCMC - Gyeongsangbuk-do Culture and Tourism Festival
➢ Korean Vietnam Partnership - Fair with LG
➢ Korean President visits Samsung Electronics R&D Center
➢ Vietnam Food Expo with Lotte Wellfood
"𝐄𝐯𝐞𝐫𝐲 𝐞𝐯𝐞𝐧𝐭 𝐢𝐬 𝐚 𝐬𝐭𝐨𝐫𝐲, 𝐚 𝐬𝐩𝐞𝐜𝐢𝐚𝐥 𝐣𝐨𝐮𝐫𝐧𝐞𝐲. 𝐖𝐞 𝐚𝐥𝐰𝐚𝐲𝐬 𝐛𝐞𝐥𝐢𝐞𝐯𝐞 𝐭𝐡𝐚𝐭 𝐬𝐡𝐨𝐫𝐭𝐥𝐲 𝐲𝐨𝐮 𝐰𝐢𝐥𝐥 𝐛𝐞 𝐚 𝐩𝐚𝐫𝐭 𝐨𝐟 𝐨𝐮𝐫 𝐬𝐭𝐨𝐫𝐢𝐞𝐬."
3.0 Project 2_ Developing My Brand Identity Kit.pptxtanyjahb
A personal brand exploration presentation summarizes an individual's unique qualities and goals, covering strengths, values, passions, and target audience. It helps individuals understand what makes them stand out, their desired image, and how they aim to achieve it.
As a business owner in Delaware, staying on top of your tax obligations is paramount, especially with the annual deadline for Delaware Franchise Tax looming on March 1. One such obligation is the annual Delaware Franchise Tax, which serves as a crucial requirement for maintaining your company’s legal standing within the state. While the prospect of handling tax matters may seem daunting, rest assured that the process can be straightforward with the right guidance. In this comprehensive guide, we’ll walk you through the steps of filing your Delaware Franchise Tax and provide insights to help you navigate the process effectively.
Attending a job Interview for B1 and B2 Englsih learnersErika906060
It is a sample of an interview for a business english class for pre-intermediate and intermediate english students with emphasis on the speking ability.
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Improving profitability for small businessBen Wann
In this comprehensive presentation, we will explore strategies and practical tips for enhancing profitability in small businesses. Tailored to meet the unique challenges faced by small enterprises, this session covers various aspects that directly impact the bottom line. Attendees will learn how to optimize operational efficiency, manage expenses, and increase revenue through innovative marketing and customer engagement techniques.
India Orthopedic Devices Market: Unlocking Growth Secrets, Trends and Develop...Kumar Satyam
According to TechSci Research report, “India Orthopedic Devices Market -Industry Size, Share, Trends, Competition Forecast & Opportunities, 2030”, the India Orthopedic Devices Market stood at USD 1,280.54 Million in 2024 and is anticipated to grow with a CAGR of 7.84% in the forecast period, 2026-2030F. The India Orthopedic Devices Market is being driven by several factors. The most prominent ones include an increase in the elderly population, who are more prone to orthopedic conditions such as osteoporosis and arthritis. Moreover, the rise in sports injuries and road accidents are also contributing to the demand for orthopedic devices. Advances in technology and the introduction of innovative implants and prosthetics have further propelled the market growth. Additionally, government initiatives aimed at improving healthcare infrastructure and the increasing prevalence of lifestyle diseases have led to an upward trend in orthopedic surgeries, thereby fueling the market demand for these devices.
2. To discuss….
• Sintex Group
• Bright Autoplast (BAPL)
• Sintex Wausaukee Composites Inc (SWC)
• Synergy – Customers to serve Globally
• Success Stories – Happy Customers
• LRTM in Pune
• Unique Features
• Operational Strategy
• Why, When & Where LRTM?
3.
4. Sintex Group - Active Thinking
The world of Sintex is one that is driven by ideas;
it is the key to the Group’s growth over 8 decades.
This spirit is encapsulated in the motto, ‘Active
Thinking’; which is the practice of translating ideas
and thoughts into actions with an objective of creating
meaningful innovations and solutions.
Over the years the Group has added depth and width
in its offerings to serve range of industries from
automotive, aerospace, electrical, energy to
medical and defence.
It has focused on mastering cutting edge
technologies, innovations and has built state-of-the-
art infrastructure to meet its clienteles constantly
evolving requirements.
Company is listed on “Bombay Stock Exchange”
“At Sintex, change is the
only permanent feature”
– Mr Dinesh Patel, Chairman
7. 7
BAPL Foot prints
Strategically located in the automotive corridors
of India, offering a range of mfg capabilities for
Thermoplastic & Thermoset parts
Sohna | Indore | Pune | Nasik | Chennai 1| Chennai 2 | Chennai 3
Passenger Vehicles
Passenger cars
Sports Utility Vehicle
Multi Utility Vehicle
Scooters & Motorcycles
Commercial Vehicles
Micro & Light Trucks
Heavy Trucks
Passenger Buses & Coaches
Goods Carriers
8. 8
▶ BODY-AIR CLEANER,UPPER
▶ ELEMENT -AIR CLEANET
▶ PACKING-ELEMENT
▶ BODY-AIR CLEANER,LOWER
▶ LOWER CASE DIFFUSER, UPPER
▶ LOWER CASE DIFFUSER, LOWER
▶ NECK RESONATOR (INLET PIPE)
▶ BODY-AIR CLEANER,LOWER
▶ RESONATOR, UPPER
▶ RESONATOR, LOWER
▶ DUCT A-AIR,INLET UPPER
▶ DUCT A-AIR,INLET LOWER
Technologies in Use
• Injection molding
• Blow molding
• Rotomolding
• Vacuum Forming
• Rubber injection molding
• Fabric insert molding
• Vibration welding
• Assembly and Testing
• Painting
Functional Auto Parts- Air Induction System
9. 9
Defroster Grill Gap HiderRadio Centre
Stack Bezel
MFD Cover
Pull Handle
Shifter Bezel
Assembly
Climate Control
Head Bezel
Rear Décor
Strip
Chute Channel
Assembly
Glove Box
Assembly
Shifter Trim
Plate
Shifter Ring
Front Décor
Strip
Automotive Interior Systems
10. 10
Front & Rear Bumper Assembly
Automotive Exterior Systems
Fuel Tank – 220 L
Hydraulic Reservoir
12. Technologies in Use
• LRTM Light Resin Transfer Molding
• RTM Resin Transfer Molding
• HLU Hand Lay / Open Molding
• LCM Liquid Compression Molding
• RIM Soft Touch Urethane
• SMC Sheet Molding Compound Moulding
• DMC Dough Moulding Compound Moulding
Composite Manufacturing Processes
Conversion to
Composites
Mfg Tech
Mould Mfg Mould Design
Complete
Solution
Sintex Wausaukee Composites is a premier provider of highly-engineered Composites,
Urethane and Structural Plastic component solutions worldwide.
• Producing more than 100,000 components for more than 35 OEMs annually.
• Experienced workforce including more than 40 ACMA certified “Composite Technicians”.
13. LRTM
• Vacuum to close mould and inject resin
• Two-sided finish with lower tooling cost.
• Consistent dimensional tolerances and resin/glass ratio
• Moderate production rates (500-5,000 parts/year).
1
2 3
13
14. Soft Touch & Compression Moulding
14
• Soft Touch Interior Parts
• Semi structural strength
• Superior Finish
• Production rate 1,000 – 50,000 parts / year
• Structural & Semi structural parts
• For Interior and Exterior application
• Excellent Mechanical & Electrical properties
• Production rates (5000-50,000 parts/year).
16. Synergy – Customers to Serve Globally
Initiative of Sintex divisions
Sintex-Wausaukee, Sintex-Nief, Sintex India, and Bright Autoplast
Objective: Exchange of technological expertise, Leveraging manufacturing cost advantages,
Engineering support, Part supply & Logistic management to service Global Customers - Globally
16
17. Kalol
Inland Truck
Mundra
Sea transit
Port of Norfolk
TOFC
Chicago Rail Yard
Inland Truck
Warehousing at Gillett
Sintex + SWC = Happy Customer
Leveraging manufacturing cost advantage & Logistics management
19. Moulding Area: 9000 Sq Ft
Capacity: 18000 parts per year
with parts up to 5 sq. met. Area
Painting: Connected with existing conveyor paint shop
SWC + BAPL = Now Ready….
Arial View of LRTM Cell in the Pune Factory
25. Gelcoat Spray on Mould
Moulded Part
Gelcoat Finish
Initial Products..
26. Initial Products..
2K PU Painting in conveyor paint shop
No extra efforts for Surface Preparation
27. Safety, Health & Control
PPEs for everybody Eye Wash
Quick Relief
Entry for authorized
personnel only
28. • Integrated facility: RM testing to assembly of Product. Under One Roof.
• Gelcoat by spray; Good for finish & consistency.
• Automatic Injection Machine with RFID sensor on each mould for program selection.
• Vacuum assisted tools and booth for trimming. EHS is utmost important
• Structural adhesive dispenser, pre-programmable with variable ratio for Metal to FRP or
FRP to FRP assembly
• On line painting in Conveyor Paint Shop
• All the Process Parameters are Centrally Controlled and Monitored using SCADA based
system. This can be remotely accessed for control and troubleshooting
Unique Features of Plant
31. * Construction & Mining Equipments * Agricultural tractors and other machines
* Off road vehicles * Mass transit – Rail and Road * Medical Equipments
Where LRTM is used?
