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1
“Time is of the essence when putting
together a design: by using PTC Creo
software we have achieved a time-gain of
25% already in cutting back lost time.”
Nico Marini,
Managing Director, Certum Engineering
Certum Engineering replaces Inventor and standardizes
fully on PTC products for automotive design.
Certum Engineering has its field of expertise
within the automotive industry. Designing
and engineering engine rooms, chassis,
integral structures, axle fixation structures,
steering systems, fuel systems, exhaust
systems,…’complete’ vehicles.
2
I n i t i a t i v e s R e s u l t s
• Improved working with large
assemblies and its performance
by 25%
• Improved working with Steel and
Aluminum frames by 50%
• Data can flow seamlessly within
the company
• Less failures and errors within
the design process through data
management
S o l u t i o n
A fully integrated package of PTC
Creo and PTC Windchill products:
• PTC Creo Essentials Package
which contains PTC Creo
Parametric and the Flexible
Modeling Extension
• Extensions: Advanced
Assembly Design, Advanced
Framework Design,
Mechanism Dynamics Option.
• Data Management:
PDMEssentials
• While working with PTC
Creo Parametric, Certum got
convinced of the PTC Creo
solution
• Reduce product
development cost,
production cost and improve
product quality
When working with a lot of different suppliers
CAD data is not always native. There are no
struggles with PTC software when dealing
with large assemblies. Even with imported
CAD data.
Certum Engineering replaces Inventor and standardizes
fully on PTC products for automotive design.
3
3
KTM Cuts Time-to-Market by 15% with PTC Creo
KTM Power Sports AG designs, engineers, manufactures and markets off-road
and on-road motorcycles and related parts. The company’s product portfolio
consists of over 30 different off-road and on-road motorcycles.
KTM is best known for its racing heritage, winning over 240 world championship
titles, including 17 world titles in 2014.
“Engineering at KTM is better because of PTC. PTC
technology has grown with us to support our needs,
helping us reduce TTM by 15% in this year’s model
range alone.”
Philipp Habsburg,
Head of research and development
“We can design, simulate, optimize, and modify
every aspect of the complete bike in PTC Creo, and
this can be done in hours, compared with the weeks
and months it took previously.”
Olaf Seger,
Designer
4
4
KTM Cuts Time-to-Market by 15% with PTC Creo
S o l u t i o n
• PTC Creo delivers easy, intuitive
design and optimization capabilities that
enable designers to modify designs on-
the-fly, simulate them virtually, and
finalize them in hours
• Standardization on PTC Creo for the
complete 3D model ensures teams can
work together to introduce design
innovations and quickly optimize the
overall results.
I n i t i a t i v e s
• KTM’s long-term goal is to become the
most profitable motorcycle manufacturer
and the leading power sports brand in
Europe
• Continually drive innovation in KTM’s
race motorbikes to grow their world
championship wins
• Expand the product range and develop
new products for new markets
• Introduce successful innovations from
racing into KTM’s next generation of
production bikes
R e s u l t s
• Fastest growing motorbike
manufacturer in the world, growing 36%
in 2012, gaining market share in all key
regions
• KTM reduced time-to-market by 15%
for their latest generation of motorbike,
the KTM 690
• Reduced overall weight and wind
resistance, increasing fuel economy by
10%
• Lightest weight in it class, with the most
powerful engine and highest efficiency in
its class
KTM Power Sports AG designs, engineers, manufactures and markets off-road
and on-road motorcycles and related parts. The company’s product portfolio
consists of over 30 different off-road and on-road motorcycles.
KTM is best known for its racing heritage, winning over 240 world championship
titles, including 17 world titles in 2014.
5
5
Sanrok Enterprises Reduced Product Design Time by 20-30% Using
PTC Creo Parametric and PTC Creo Flexible Modeling Extension
“PTC Creo Parametric has enabled us to reduce our
design time by approximately 20 – 30 %. We can make
radical design changes much faster.”
Girish Kathuria
Chief Operating Officer & Head of Engineering
Sanrok, an ISO 9001-2000 certified firm, is a leader in providing rail freight operators and car builders with
innovative engineering products, services and solutions. Trackwork products include long life rail pads and rail
fastening systems, rail anchors, air brake hose couplings, brake cylinders and other track accessories.
Insert product images here
6
6
I n i t i a t i v e s
• Reduce new product design cycle
time
• Access and modify multi-CAD
data with minimal effort
• Create accurate product
renderings for customer approval
• Create assemblies with accurate
constraints to check dynamic
motion in working scenarios
R e s u l t s
• Reduced design cycle time by 20
-30% for new designs
• Multi-CAD data can now be
modified and incorporated in the
assembly
• Radical design changes can be
easily implemented with flexible
modeling
• Mechanisms can be checked at
the design phase making it easier
to predict the dynamic behavior of
the assembly
Sanrok Enterprises Reduced Product Design Time by 20-30% Using
PTC Creo Parametric and PTC Creo Flexible Modeling Extension
S o l u t i o n
• New productivity tools like PTC Creo Intelligent Fastener
Extension help to create fastener assembly with minimal
effort and without errors
• Multi-CAD technology along with flexible modeling help to
easily and quickly access and modify non-native CAD data
• PTC Creo mechanism design helps apply the required
assembly constraints, providing real time motion analysis
and interference check
• The enhancements to the rendering tool helps apply the
correct material and surface finish
Sanrok, an ISO 9001-2000 certified firm, is a leader in providing rail freight operators and car builders with
innovative engineering products, services and solutions. Trackwork products include long life rail pads and rail
fastening systems, rail anchors, air brake hose couplings, brake cylinders and other track accessories.
7
PTC Global Services Consults ZF Test Systems in Advanced
Dynamic Simulation with Creo Simulate and Mathcad
© 2012 PTC
ZF Test Systems, a business unit of ZF Passau GmbH in Germany, offers its customers the know-
how of a major manufacturing group with the flexibility of a small division: Just 70 employees
develop and produce tailor-made and ready-to-use test rigs for automotive component and
system tests like rolling noise, oscillations, vehicle stiffness or power losses.
 Since all test rigs are unique and individually designed for the actual
customer demand, ZF Test Systems already uses Creo Simulate and
Mathcad at the beginning of the development phase to assure accurate
static and modal behavior of each facility. Now, also detailed dynamic
analyses shall be performed to further improve the test benches
 PTC offered an individual simulation consulting that treated the special
dynamic analysis tasks of ZF Test Systems
 Simulation knowledge for solving dynamic problems related to
unbalanced rotating machinery and pre-loaded systems was acquired
 The behavior of the test rigs can now be predicted quantitatively and
optimized in more detail long before each individual test bench is being
built and put to dynamic tests
Business Initiative
Solution
Result
“PTC Global Services delivered an excellent simulation consultation that provided theoretic
knowledge as well as practical software know-how, applied to our special demands. We will
definitely use PTC simulation products even more. They enable us to deliver optimal test
facilities to our customers.” Jens Eisenbeiß, Manager Mechanical Design Test Systems, ZF Passau
Dynamic analysis results of a rotating, unbalanced
shaft. Left: Analytic solution with Mathcad
Right: Numeric solution with Creo Simulate

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Mdo success slides

  • 1. 1 “Time is of the essence when putting together a design: by using PTC Creo software we have achieved a time-gain of 25% already in cutting back lost time.” Nico Marini, Managing Director, Certum Engineering Certum Engineering replaces Inventor and standardizes fully on PTC products for automotive design. Certum Engineering has its field of expertise within the automotive industry. Designing and engineering engine rooms, chassis, integral structures, axle fixation structures, steering systems, fuel systems, exhaust systems,…’complete’ vehicles.
  • 2. 2 I n i t i a t i v e s R e s u l t s • Improved working with large assemblies and its performance by 25% • Improved working with Steel and Aluminum frames by 50% • Data can flow seamlessly within the company • Less failures and errors within the design process through data management S o l u t i o n A fully integrated package of PTC Creo and PTC Windchill products: • PTC Creo Essentials Package which contains PTC Creo Parametric and the Flexible Modeling Extension • Extensions: Advanced Assembly Design, Advanced Framework Design, Mechanism Dynamics Option. • Data Management: PDMEssentials • While working with PTC Creo Parametric, Certum got convinced of the PTC Creo solution • Reduce product development cost, production cost and improve product quality When working with a lot of different suppliers CAD data is not always native. There are no struggles with PTC software when dealing with large assemblies. Even with imported CAD data. Certum Engineering replaces Inventor and standardizes fully on PTC products for automotive design.
  • 3. 3 3 KTM Cuts Time-to-Market by 15% with PTC Creo KTM Power Sports AG designs, engineers, manufactures and markets off-road and on-road motorcycles and related parts. The company’s product portfolio consists of over 30 different off-road and on-road motorcycles. KTM is best known for its racing heritage, winning over 240 world championship titles, including 17 world titles in 2014. “Engineering at KTM is better because of PTC. PTC technology has grown with us to support our needs, helping us reduce TTM by 15% in this year’s model range alone.” Philipp Habsburg, Head of research and development “We can design, simulate, optimize, and modify every aspect of the complete bike in PTC Creo, and this can be done in hours, compared with the weeks and months it took previously.” Olaf Seger, Designer
  • 4. 4 4 KTM Cuts Time-to-Market by 15% with PTC Creo S o l u t i o n • PTC Creo delivers easy, intuitive design and optimization capabilities that enable designers to modify designs on- the-fly, simulate them virtually, and finalize them in hours • Standardization on PTC Creo for the complete 3D model ensures teams can work together to introduce design innovations and quickly optimize the overall results. I n i t i a t i v e s • KTM’s long-term goal is to become the most profitable motorcycle manufacturer and the leading power sports brand in Europe • Continually drive innovation in KTM’s race motorbikes to grow their world championship wins • Expand the product range and develop new products for new markets • Introduce successful innovations from racing into KTM’s next generation of production bikes R e s u l t s • Fastest growing motorbike manufacturer in the world, growing 36% in 2012, gaining market share in all key regions • KTM reduced time-to-market by 15% for their latest generation of motorbike, the KTM 690 • Reduced overall weight and wind resistance, increasing fuel economy by 10% • Lightest weight in it class, with the most powerful engine and highest efficiency in its class KTM Power Sports AG designs, engineers, manufactures and markets off-road and on-road motorcycles and related parts. The company’s product portfolio consists of over 30 different off-road and on-road motorcycles. KTM is best known for its racing heritage, winning over 240 world championship titles, including 17 world titles in 2014.
  • 5. 5 5 Sanrok Enterprises Reduced Product Design Time by 20-30% Using PTC Creo Parametric and PTC Creo Flexible Modeling Extension “PTC Creo Parametric has enabled us to reduce our design time by approximately 20 – 30 %. We can make radical design changes much faster.” Girish Kathuria Chief Operating Officer & Head of Engineering Sanrok, an ISO 9001-2000 certified firm, is a leader in providing rail freight operators and car builders with innovative engineering products, services and solutions. Trackwork products include long life rail pads and rail fastening systems, rail anchors, air brake hose couplings, brake cylinders and other track accessories. Insert product images here
  • 6. 6 6 I n i t i a t i v e s • Reduce new product design cycle time • Access and modify multi-CAD data with minimal effort • Create accurate product renderings for customer approval • Create assemblies with accurate constraints to check dynamic motion in working scenarios R e s u l t s • Reduced design cycle time by 20 -30% for new designs • Multi-CAD data can now be modified and incorporated in the assembly • Radical design changes can be easily implemented with flexible modeling • Mechanisms can be checked at the design phase making it easier to predict the dynamic behavior of the assembly Sanrok Enterprises Reduced Product Design Time by 20-30% Using PTC Creo Parametric and PTC Creo Flexible Modeling Extension S o l u t i o n • New productivity tools like PTC Creo Intelligent Fastener Extension help to create fastener assembly with minimal effort and without errors • Multi-CAD technology along with flexible modeling help to easily and quickly access and modify non-native CAD data • PTC Creo mechanism design helps apply the required assembly constraints, providing real time motion analysis and interference check • The enhancements to the rendering tool helps apply the correct material and surface finish Sanrok, an ISO 9001-2000 certified firm, is a leader in providing rail freight operators and car builders with innovative engineering products, services and solutions. Trackwork products include long life rail pads and rail fastening systems, rail anchors, air brake hose couplings, brake cylinders and other track accessories.
  • 7. 7 PTC Global Services Consults ZF Test Systems in Advanced Dynamic Simulation with Creo Simulate and Mathcad © 2012 PTC ZF Test Systems, a business unit of ZF Passau GmbH in Germany, offers its customers the know- how of a major manufacturing group with the flexibility of a small division: Just 70 employees develop and produce tailor-made and ready-to-use test rigs for automotive component and system tests like rolling noise, oscillations, vehicle stiffness or power losses.  Since all test rigs are unique and individually designed for the actual customer demand, ZF Test Systems already uses Creo Simulate and Mathcad at the beginning of the development phase to assure accurate static and modal behavior of each facility. Now, also detailed dynamic analyses shall be performed to further improve the test benches  PTC offered an individual simulation consulting that treated the special dynamic analysis tasks of ZF Test Systems  Simulation knowledge for solving dynamic problems related to unbalanced rotating machinery and pre-loaded systems was acquired  The behavior of the test rigs can now be predicted quantitatively and optimized in more detail long before each individual test bench is being built and put to dynamic tests Business Initiative Solution Result “PTC Global Services delivered an excellent simulation consultation that provided theoretic knowledge as well as practical software know-how, applied to our special demands. We will definitely use PTC simulation products even more. They enable us to deliver optimal test facilities to our customers.” Jens Eisenbeiß, Manager Mechanical Design Test Systems, ZF Passau Dynamic analysis results of a rotating, unbalanced shaft. Left: Analytic solution with Mathcad Right: Numeric solution with Creo Simulate