The document describes the history and operations of Integral Group, an engineering company that started as a component manufacturer in 1989 and diversified into manufacturing special purpose machines and automation equipment. It discusses key milestones such as taking over management in 2002 and manufacturing over 200 machines for automotive companies. It also outlines the group's capabilities in design, manufacturing facilities, and projects completed for clients in various industries.

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Integral Group
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2.  1989- Started as component manufacturer, supplying precision
machined parts to auto industries.
 2002- Management was taken over by new set of
entrepreneurs headed by Mr. K Elango and diversified into
SPM and Special Purpose Testing equipment manufacturing.
 2003-Till now- Manufactured over 200 Special purpose
machines, assembly lines and testing equipment's to various
leading automotive companies.
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Integral Group
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3.  2007- Established sister concern, M/s Jaysen Engineering pvt
ltd at Jigani Industrial area, Bangalore, to expand
manufacturing facilities.
 2011-2012- Designed and Commissioned major processing
projects for ITC ltd-Mysore.
 Group turnover – INR 80 million (2011-12)
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Integral Group
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4.  K Elango – Director (IAPL)
 S Ravichandran – Director (IAPL, JEPL)
 S Senthil Murugan – Director(JEPL)
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Integral Group
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5.  Sharing knowledge ,wisdom to create wealth & employment
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Integral Group
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6. To excel and sustainTo excel and sustain growth in the field of
manufacturing engineering and automation solutions, at most
competitive price, quality and service.
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Integral Group
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7. INEL
Integral Group
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Our Clients

8. 
Strengths of IAPL
Structured Project Execution from Concept to
Commissioning 8
Integral Group
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9.  Two industrial sheds of
total built up area of 12,000
sq ft at Bommasandra
industrial area.
 6000 sq ft at Jigani
industrial area
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Integral Group
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10.  Fully equipped machine
shop for supporting
SPM manufacturing
operational needs
(turning, milling,
boring, surface grinding
etc)
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Integral Group
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11.  Design office with experienced
engineers supported with
drafting software like
AutoCAD-2D and modeling
IronCAD-3D.
 Trained and experienced
engineers to execute projects on
PLC, SCADA, HMI.
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Integral Grup
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Integral Group
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12. Integral Automation pvt ltd provides
Strong Combination of Process and technology in identifying
right solution for automation.
Low cost solutions for improved quality and productivity.
Special purpose machines.
Custom built test rigs for testing auto components.
Professional after sale Service.
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Integral Group
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Focus of Integral Groups

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INTEGRA
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Integral Group
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Butt Welding
Machine • Butt welding machine is used to
weld the strip of sheet to form basic
structure for rim.
• Sequence of operation is
controlled through a PLC system.
• Hydraulic actuators are used to
perform all movements.
• Pneumatically operated automatic
lubrication system is provided
wherever required
We have successfully executed more than 200 projects for
various industries across INDIA.

14. Conditioning Cylinder
Conditioning Cylinder of Stainless steel
is designed to add moisture and
temperature to the tobacco product of
capacity 7000 Kgs/Hr. The tobacco leaf
gets opened while tossing inside the
shell.
* Shell size of 1800mm X 7500mm lg
* Adjustable shell speed & Angle
* Auto Moisture & temperature Control.
* Noiseless drive system.
Features
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Integral Group
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Integral Group
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The PC Based Stainless Steel Pellet
Coating Machine is designed for adding the
starch syrup and essence on to the pellet
(chewing gum) Spraying, Drying & pause
time are Programmable for each spray.
Coating capacity is 350 Kgs. This machine
is controlled through a highly reliable PC
based data acquisition system.
Features:
. No of spray & pan speed programmable
• Dosing syrup temperature controlled
• Hot air inlet & vapor outlet controlled.

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Integral Group
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Wheel Cylinder Piston Assembly Machine is a
SPM designed to assemble piston into the wheel
Cylinder body. Before assembling the piston into
wheel cylinder, seal assembly, removing debris,
Lubrication & identifying any damages to the
piston has been ensured. Sequence of operation
is controlled through a PLC.
Seal Assembly & Orientation ensured.
Forced Methanol washing on piston
Thin layer of grease applied on piston.
Piston passed through a gauge for
identifying any damages on the
piston.
Features
Wheel Cylinder Piston Assembly
Machine
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Integral Group
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TMC Assembly & Testing Machine
Tandem Master Cylinder assembly machine
consists of four different stations namely PP
assy, SP assy, TMC assy & testing and
Reservoir assy & Testing. This machine is used
to assemble the TMC assy of 3 models namely
auto, car and van.
Features
Height controlled screw tightening
Thread identification and piston assy.
Torque controlled screw tightening
Leak detection & vacuum test in the
TMC body and Reservoir.
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Integral Group
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Frame Revising Machine-N40
Frame revising machine is a semi automatic
machine to measure Head pipe tilt & offset,
Shock absorber LHS & RHS and Tail lamp
mounting of the Bike chassis and it is revised
within the specified tolerance limit. Head pipe tilt
& offset, Shock absorber LHS & RHS and Tail
lamp mounting are measured and calculated
with the help of LVDTs interfaced to the DAQ
system.
Features
Deflect. of max. 3mm shall be revised
Revising accuracy is ±0.4mm.
Servo hydraulics are used for revising
Machine sequence is controlled by
PLC & high speed DAQ system. The
operator interface is through highly
interactive GUI.
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Integral Group
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PP and SP Assembly Testing Machine
PP &SP machine designed to check 4nos of
holes presence, identify the model of piston,
Assemble the seal into the piston, automatic
screw tightening, piston sleeving & washing the
piston
Features
Piston height is measured using LVDT
4holes presence checking with air back
pressure principle.
Forced fluid removes debris on the
component
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27. Washing Machine – Flywheel Cup
The Washing machine for Flywheel cup is a
SPM designed to remove the coolant oil and the
debris present in component after the machining
and pressing operations. Flywheel cup rotated
while washing and drying. Sequence of
operation is controlled through a PLC.
Features
Washing & Drying time is 18 Secs.
Washing solution Temperature is 80°C
Moisture removed by compressed air.
Temperature & Water level is
controlled automatically. VFD is used
for varying washing & drying speed.
Integral Automation (Pvt.) Ltd.

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30. Cutting Machine
Cutting machine designed to cut the braided and
formed rope as per the predefined distance.
Sequence of operation is controlled through a
PLC and pneumatic actuators perform all the
movements.
Features
Lead 4mm
Cycle time 5sec/cycle
Holding torque of 112kg/cm
Man machine interface is provided to set
the predefined counter value
Integral Automation (Pvt.) Ltd.

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Integral Group
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Caliper Housing Inspection Machine
Caliper housing final inspection machine is a
semi automatic machine to check thread of
M10x1, M10x1.5, Hole checking and twin bore
measurement within the specified tolerance limit.
Accepted components are soft marked using
marker pen. Sequence of the machine is
controlled by a PLC.
Features
Hole check by back pressure method
Bore measurement accuracy is ±2µ
Thread check by tapping attachment
Air electronic gauges are used to
check two bores simultaneously.
Floating mechanism to accept
dimensional variation of component
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Integral Group
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Latch Assembly Line
Latch assembly machine
is a special purpose
automated machine
designed to apply grease
for pawl, claw & rivet,
Riveting of pawl & claw
rivets, Height checking of
Retention plate & Back
plate assembly, Vision
inspection system to
identify the component
presence and Cable press
& Actuator assembly.
Latch assembly machine
is divided into three
control circuits namely
Retention plate assembly,
Vision Inspection machine
and Back plate assembly
machine.
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Integral Group
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Testing Machine
End Of Line Testing Machine
for Latch
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Jaysen Engineering pvt ltd-Jigani
.
• Developing assembly lines for manufacturing
industries and custom built control panels for
Automation Industry.
• New business division is into Renewable Energy,
manufacturers and commission Micro Wind mills and
Hybrid Solar/Wind systems for Rural application.
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Integral Group
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35.  Played a major role in erection and commissioning of entire plant for
processing tobacco for ITC ltd-Mysore. (2010-11)
 Designed and manufactured Conveyors and Intermediate
processing machines.
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Integral Group
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36.  Designed and Commissioned an entire conveyor line for baling of
metal scrap capacity 100 tons/day To M/s Toyota Kirloskar-Bidadi.
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Integral Group
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38. Renewable Energy division.
 Designed and erected community street lighting system for rural
places with LED lights and Hybrid wind solar system
 1.5 kW Hybrid system feeding 20 street lamps of 12W LED
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Integral Group
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Thali – near Dankanikota, Tamilnadu (2011)

39. SPM division:
 Integral Automation (Pvt) ltd
B-17, KSSIDC Industrial Estate
Bommasandra, Bangalore- 560099
Tele Fax : (91) – 080 – 2783 2398,
2783 5826
E-mail : iapl@vsnl.net
Website : www.iapl.net.in
Assembly line for automobile
industry:
 Jaysen Engineering Pvt Ltd
Q4- KSSIDC Industrial Area
1st
main road, Jigani 2nd
phase
Bangalore – 562106
Tele Fax : (91) – 080 – 2782 5160 39
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Integral Group
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Integral Group
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