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Engineering a
KAIZEN
Summer CAMP
(Learning	
  from	
  Toyota)
last week I retired
Travis Allison

@CampHacker
Larry’s boy
Jack Schott

@CampCoast2Coast
Laura Kriegel

@CampCoast2Coast
#CampPros
c4mp.pro
Kaizen	
  is
con7nuous	
  improvement
LEAN	
  is
• Deliver what
is valuable to
customer
• Reduce Waste
• Improve
continuously
To	
  get	
  be;er	
  as	
  a	
  

Camp
Don’t	
  be	
  AFRAID	
  to	
  change
Ask	
  WHY
A quick history
of

“Lean”
1500	
  -­‐	
  Venetian Arsenal	
  
(ships	
  built	
  in	
  one	
  Day)	
  
1913	
  -­‐	
  Henry Ford	
  
(assembly	
  line)	
  
1950	
  -­‐	
  Edwards Deming	
  
(Plan,	
  Do,	
  Check,	
  Act)	
  
1950	
  -­‐	
  Tiichi Ohno	
  (Toyota	
  
Produc7on	
  System	
  &	
  
Just	
  In	
  Time)	
  
The Seven
Deadly

WASTES
•D	
  own7me	
  
•O	
  ver	
  produc7on	
  
•W	
  ai7ng	
  
•N	
  ot	
  U7lizing	
  
Employees	
  
•T	
  ransporta7on	
  
•I	
  nventory	
  
•M	
  o7on	
  
•E	
  xcess	
  processing
Visuals	
  allow	
  you	
  to	
  see	
  and	
  instantly	
  know	
  when	
  you	
  
have	
  a	
  problem	
  or	
  abnormal	
  condi7on.
visual

SYSTEMS
Visuals	
  allow	
  you	
  to	
  see	
  
and	
  instantly	
  know	
  
when	
  you	
  have	
  a	
  
problem	
  
Make	
  your	
  work	
  and	
  the	
  
status	
  of	
  that	
  work	
  as	
  
visual	
  as	
  possible	
  
Design	
  simple	
  techniques	
  
to	
  error-­‐proof	
  
processes	
  	
  
Catch	
  mistakes	
  and	
  errors	
  
before	
  they	
  turn	
  into	
  
customer	
  defects
What	
  would	
  a	
  lean	
  camp	
  do?
Learn	
  through	
  
small,	
  
con7nuous	
  
improvements
Try	
  new	
  things
Learn	
  through	
  
experiments
Kaizen	
  at	
  your	
  camp
Problem
areas
Elec7ve	
  sign	
  ups	
  
Medicine	
  delivery	
  
Drop	
  off	
  day	
  
A	
  &	
  C	
  supplies	
  
PuXng	
  out	
  a	
  meal	
  
on	
  7me
lean

leadership
Kaizen	
  event
A3
OBEYA	
  room
Everything	
  I	
  Know	
  
About	
  

lean
I	
  Learned	
  in	
  First	
  
Grade
staff	
  will	
  get

Frustrated
if	
  nothing	
  changes
Leadership	
  by	
  

chairman cho
Show	
  Respect	
  
Go	
  and	
  See	
  
Ask	
  Why
thank you!

slideshare.net/zoic
Jack Schott & TRAVIS ALLISON
CampingCoas;oCoast.org	
  
CampHacker.TV
Free	
  
Camp	
  
MARKETING
Newsle;er

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