Andon is a visual management tool used in Lean manufacturing to provide real-time information about the status of production operations. An Andon system typically uses colored lights to signal when abnormalities occur, allowing workers to stop and address issues quickly. The lights face both operators and supervisors to promote transparency. Implementing Andon improves productivity, quality and efficiency while reducing costs and waste through faster problem-solving and process improvements over time.
Abstract
The purpose and the objective of the research is to present the problem-solving method used by a successful company while acquiring an invaluable "gift" - a complaint. Service economics is growing in importance, and satisfying customers is a major objective of enterprises. This paper has focused on 8D methodology which is an 8 disciplinary approach. It consists of 8-steps to be followed by a quality improvement team for problem-solving as well as for product and process improvements. Improving the quality of the use of the 8D methodology.
Productivity Improvement by Applying DILO (Time and Motion) and Lean PrinciplesIJERA Editor
In recent years, service industries are struggling to improve their processes efficiencies. Lean principles and the methodologies are becoming a prime problem solving approaches to perform the operational processes with a minimum non-value adding activities resulting in reduced wait time, movements, defect rates and other delays in the process. This paper addresses the implementation of lean principles in a one of the service organizations. The main objective of this paper is to draw the As-Is process map, conduct process analysis to identify non-value added activities, capture the time using DILO (day in a life of…), simplify or eliminate the same and improve efficiency of the process. Through the application of lean principles the As-Is and To-Be process maps are constructed to improve the operational processes by identifying different waste and its sources of wastes. A noticeable reduction in processing time is observed in the process by simplifying and eliminating the non value added activities in the process. This case study can be useful in developing a more generic approach to design lean environment
Abstract
The purpose and the objective of the research is to present the problem-solving method used by a successful company while acquiring an invaluable "gift" - a complaint. Service economics is growing in importance, and satisfying customers is a major objective of enterprises. This paper has focused on 8D methodology which is an 8 disciplinary approach. It consists of 8-steps to be followed by a quality improvement team for problem-solving as well as for product and process improvements. Improving the quality of the use of the 8D methodology.
Productivity Improvement by Applying DILO (Time and Motion) and Lean PrinciplesIJERA Editor
In recent years, service industries are struggling to improve their processes efficiencies. Lean principles and the methodologies are becoming a prime problem solving approaches to perform the operational processes with a minimum non-value adding activities resulting in reduced wait time, movements, defect rates and other delays in the process. This paper addresses the implementation of lean principles in a one of the service organizations. The main objective of this paper is to draw the As-Is process map, conduct process analysis to identify non-value added activities, capture the time using DILO (day in a life of…), simplify or eliminate the same and improve efficiency of the process. Through the application of lean principles the As-Is and To-Be process maps are constructed to improve the operational processes by identifying different waste and its sources of wastes. A noticeable reduction in processing time is observed in the process by simplifying and eliminating the non value added activities in the process. This case study can be useful in developing a more generic approach to design lean environment
Lean Six Sigma Course Training Material Part 9Lean Insight
Lean-Insight is providing six sigma training (green belt and black belt) in Bangalore along with certification. At lean-insight you will also get training for lean six sigma training.
Training classes are running during the weekend. If you are looking for six sigma training course in Bangalore consult Lean-Ininsight .com
For more details visit: http://lean-insight.com/six-sigma-training-bangalore/
Lean IT is a management philosophy based on the Toyota Production System (TPS). With Lean IT, you will be able to enhance value for your customers by improving service delivery and eliminating waste. Simply put, by becoming a Lean organization, you will be able to increase productivity and create greater customer value with less resources.
This training presentation is especially tailored for the IT services industry. By teaching this presentation to IT service providers and employees, they will have a better understanding of the Lean principles and approach to eliminating waste, and will be more forthcoming to lead and participate in the Lean implementation process.
LEARNING OBJECTIVES
1. Understand the principles and key concepts of Lean IT
2. Acquire knowledge on the key Lean methods and tools and their applications to eliminate waste and create increased value for customers
3. Identify ways to develop "Kaizen eyes" to look for improvement opportunities
4. Describe the various Lean roles
To download this complete presentation, visit: http://www.oeconsulting.com.sg
I used this presentation at a kickoff meeting at one of our other sites. I had worked with the management team to define their Hoshin Plan prior to this and we wanted to share it with the plant.
Lean Is A Philosophy That Seeks To Eliminate Waste In All Aspects Of A Firm’s Production Activities: Human Relations, Vendor Relations, Technology, And The Management Of Materials And Inventory.
Lean Six Sigma Course Training Material Part 9Lean Insight
Lean-Insight is providing six sigma training (green belt and black belt) in Bangalore along with certification. At lean-insight you will also get training for lean six sigma training.
Training classes are running during the weekend. If you are looking for six sigma training course in Bangalore consult Lean-Ininsight .com
For more details visit: http://lean-insight.com/six-sigma-training-bangalore/
Lean IT is a management philosophy based on the Toyota Production System (TPS). With Lean IT, you will be able to enhance value for your customers by improving service delivery and eliminating waste. Simply put, by becoming a Lean organization, you will be able to increase productivity and create greater customer value with less resources.
This training presentation is especially tailored for the IT services industry. By teaching this presentation to IT service providers and employees, they will have a better understanding of the Lean principles and approach to eliminating waste, and will be more forthcoming to lead and participate in the Lean implementation process.
LEARNING OBJECTIVES
1. Understand the principles and key concepts of Lean IT
2. Acquire knowledge on the key Lean methods and tools and their applications to eliminate waste and create increased value for customers
3. Identify ways to develop "Kaizen eyes" to look for improvement opportunities
4. Describe the various Lean roles
To download this complete presentation, visit: http://www.oeconsulting.com.sg
I used this presentation at a kickoff meeting at one of our other sites. I had worked with the management team to define their Hoshin Plan prior to this and we wanted to share it with the plant.
Lean Is A Philosophy That Seeks To Eliminate Waste In All Aspects Of A Firm’s Production Activities: Human Relations, Vendor Relations, Technology, And The Management Of Materials And Inventory.
History of jidoka, TPS, concept, role, principle and steps of jidoka. Tools of jidoka, Andon, Andon cord, Fixed-position stop, Poke-yoke with a pharmaceutical example
A Root Cause is Sleepage of Material could create the problem of Transit Damage. "Dinosaur'' Policy and Procedure is main Cause of Sleepage of Material.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
1. ANDON
By Prashant Uttarkar
A visual management tool that highlights the status of operations in an area at a single glance and that signals
whenever an abnormality occurs. The main purpose of Andon is to improve the flow of information in case of
problems. Andon is derived from the Japanese word for paper lantern.
Andon is a Japanese term meaning “light” or “lamp.” In Lean manufacturing, an andon refers to a tool that
is used to inform and alarm workers of problems within their production process. The Andon system in Lean
manufacturing takes the position that stopping work in the moment will save the organization from major and
costly issues in the future.
The Andon system initially surfaced within the Toyota Production System, forming a central role of the Jidoka
Quality Control. Taiichi Ohno, creator of the Toyota Production System, identified that the Andon boards ability
to show “the location and nature of trouble situations at a glance,” as the key to Andon systems. Used in many
Japanese and American manufacturing plants as an effective approach to improve product quality.
For plant floor personnel: it will help immediate notifications allow them to react quickly & solve problems faster.
The most common type of andon system is the three-light tower. Three colored lights (red, yellow, and green) are
mounted on a pole by a work station with a switch to allow the operator to quickly change the status if anything
goes wrong. The typical andon light color-coding schema is red = stop and green = go (or running). Yellow may
stand for not running at rate, ‘need help’, or something similar. These andon lights can also be mounted to
machines or equipment and automatically change color based on a signal from the machine. In any process,
information is critical – it allows people to know where they are, where they are going and if problems are
occurring that could be prevented. It also provides actionable information to supervisors, allowing them to
determine, in real time, areas that are in need of improvement. Andon messages that communicate process
problems across a facility ensure that everyone is aware of a given issue, drastically reducing downtime.
In the short-term benefits:
Visibility and transparency in the production process.
Increased productivity and efficiency.
Decreased waste.
Long term benefits include:
Reduced costs and downtime.
Enhanced value to the customer because of better quality products.
Responsible operators who are accountable for the line running as efficiently and effectively as possible,
empowering them to act when problems arise, rather than waiting for management.
Long term improvements to production process.
By implementing andon, problems are not hidden anymore, but it can be detected and also can be fixed so that
good quality can be achieved the first time.
Reference:
1. A Brief History Of Andon Systems, October 14, 2019 byVersacall Technologies.
2. Design And Development Of Andon System For Machining Machine At Fkp Lab, Siti Zuraida Bt Ismail, Faculty of Manufacturing Engineering
Universiti Malaysia Pahang. June, 2013.
3. Andon System. TATA- FICOSA. Pdf.
4. Approaches And Practices Of Lean Manufacturing: The Case Of Electrical And Electronics Companies Yu Cheng Wong* And Kuan
Yew Wong, Department Of Manufacturing And Industrial Engineering, Faculty Of Mechanical Engineering, Universiti Teknologi,
Malaysia, 81310 Utm Skudai, Malaysia, Accepted 19 August, 2010