This industrial training report summarizes the student's experience at Steel Authority of India Limited (SAIL). SAIL is India's largest steel producing company with various production facilities including central repair shops, machine shops, foundries, raw material handling, and coke oven and by-product plants. The student toured these facilities and learned about SAIL's steel production processes, from the raw materials through finished products. The experience provided hands-on learning about operating a large-scale industry.

1. Industrial Training Report
In
SAIL
Submitted in partial fulfillment of the requirement for the award of the diploma
In
Mechanical Engineering
Submitted To:-
SUKHJINDER SINGH (HOD)
AVTAR SINGH (INCHARGE) Submitted by:-
Name:-KULDEEP KUMAR
University Roll No:-140765348048
Trade / Sem:-ME/A/5th

2. CONTENTS
 INTRODUCTION
 HISTORY
 COMPANY PROFILE
 WORKSHOPS ATTENDED
 CBRS
 MACHINE SHOP
 FOUNDARIES
 WMD
 RMHP
 CO&BPP
 SP
 OG
 FINISHED PRODUCTS
 CONCLUSIONS
 REFRENCES

3.  STEEL AUTHORITY OF INDIA LIMITED (SAIL) IS THE LEADING
STEEL MAKING COMPANY IN INDIA.
 SAIL IS INDIA’S LARGEST STEEL PRODUCING COMPANY WITH
A TURNOVER OF RS.47,042 CRORE.
 SAIL IS AMONG THE FIVE MAHARATANS OF THE COUNTRY’S
CENTRAL PUBLIC SECTOR ENTERPRISES.
 IT IS A FULLY INTEGRATED IRON AND STEEL MAKER.
 APPLICATIONS OF STEEL PRODUCTS :
 DOMESTIC CONSTRUCTION
 ENGINEERING
 POWER
 RAILWAY
 AUTOMOTIVE
 DEFENCE INDUSRTIES

4. HISTORY
 IT WAS ORIGINALLY INCORPORATED AS A
LIMITED COMPANY ON 29th JANUARY 1964.
 AFTER INDEPENDENCE FOR RAPID
INDUSTRIALIZATION OF THE COUNTRY
HINDUSTAN STEEL PRIVATE LIMITED WAS
SET UP ON JANUARY 19,1954 AT
ROURKELA(ODISHA).
 THE PRESIDENT OF INDIA HELD THE SHARES
OF THE COMPANY ON BEHALF OF THE PEOPLE
OF INDIA.

5. COMPANY PROFILE
 TOTAL AREA 33,5,35 ACRES.
 CAPACITY
 FIRST PHASE:- 1.7 MT of INGOT STEEL
 SECOND PHASE:- 4.0 MT of INGOT STEEL
 AFTER MODERNIZATION:- 4.5 MT of LIQUID
STEEL
 INOUGH SCOPE FOR FURTHER
EXPANTION(PLAN FOR 7 MT)
 TYPES OF PRODUCTS
 FLAT PRODUCT
 ROUNDED PRODUCT

6.  CENTRAL BASE REPAIRING
SHOP(CBRS)
 MACHINE SHOP
 FOUNDARIES
 WATER MANAGEMENT DEPARTMENT
 TRAFFIC
 RAW MATERIAL HANDELLING PLANT(RMHP)
 SINTER PLANT (SP)
 OPERATION GARAGE (OG)
 COKE OVEN & BY-PRODUCT PLANT

7. CENTRAL BASE REPAIRING
SHOP(CBRS)
 CENTRAL BASE REPAIRING SHOP, ONE OF THE
IMPORTAND DIVISION OF SAIL WHERE THE BIG
DUMPER LIKE HD-27 AND MANY MORE.
 HERE THE VEHICLE WHICH ARE COMPLETELY
DAMAGED ARE REPAIRED.
 MAJOR WORK IS DONE HERE LIKE OPENING
ENGINE, HYDRAULIC, GEAR BOX ETC..,

8. MACHINE SHOP
 A MACHINE SHOP IS A ROOM, BUILDING, OR COMPANY
WHERE MACHINING IS DONE. IN A MACHINE
SHOP, MACHINISTS USE MACHINE
TOOLS AND CUTTING TOOLS TO MAKE PARTS,
USUALLY OF METAL OR PLASTIC (BUT SOMETIMES OF
OTHER MATERIALS SUCH AS GLASS OR WOOD).
 A MACHINE SHOP CAN BE A SMALL BUSINESS (SUCH
AS A JOB SHOP) OR A PORTION OF A FACTORY,
WHETHER A TOOLROOM OR A PRODUCTION AREA
FOR MANUFACTURING.
 THE PARTS PRODUCED CAN BE THE END
PRODUCT OF THE FACTORY, TO BE SOLD TO
CUSTOMERS IN THE MACHINE INDUSTRY, THE CAR
INDUSTRY, THE AIRCRAFT INDUSTRY, OR OTHERS.

9. PHOTOS
CONVEYOR BELT LATHE MACHINE

10. FOUNDARIES
 FOUNDARIES ACT AS A MAINTENANCE
DEPARTMENT FOR SAIL.
 IN CASE OF ANY BREAK DOWNS OR ANY AND
MECHANICAL PROBLEMS THE FOUNDRIES
PRODUCE SPARE PARTS INTERNALLY AND HELP
PLANT TO BECOME SELF DEPENDENT..

11. WATER MANAGEMENT
DEPARTMENT(WMD)
 THIS DEPARTMENT IS RESPONSIBLE FOR SUPPLYING
THE VARIOUS DEPARTMENTS OF THE PLANT WITH
PROPER WATER SUPPLY FOR VARIOUS PURPOSES
INCLUDING WASHING AND CLEANING…
 THE DEPARTMENT USES HORIZONTAL CENTRIFUGAL
PUMPS TO PUMP WATER WHICH IT RECEIVES FROM
THE TENUGHAT CANAL DIRECTLY FROM DAMODAR
RIVER.

12. RAW MATERIAL HANDLING
PLANT(RMHP)
 IT IS THE PRIMARYAND MOST IMPORTANT
DEPARTMENT OF PLANT, IT TRANSPORTS THE
RAW MATERIAL TO DIFFERENT ZONE OF PLANT
OF FURTHER PROCESS.
 RAW MATERIAL HANDLING PLANT IS MEANT
FOR TRANSPORTING MATERIALS FROM RAW
MATERIAL YARD/BASE MIX YARD TO VARIOUS
PROCESS UNITS OF THE PLANT.
 THE MAJOR RAW MATERIALS REQUIRED FOR
IRON AND STEEL MAKING ARE IRON ORE LUMP,
IRON ORE FINES, SIZED IRON ORE, FLUX
LIMESTONE / DOLOMITE, MANGANESE,
QUARTZITE COKING COAL, NON-COKING COAL
(FOR BOILER OPERATION & FOR PULVERIZED
COAL INJECTION ) AND COKE.

13. PHOTOS
WAGON TIPPLER

14. COKE OVEN & BY
PRODUCTS PLANT(CO&BPP)
 COKE IS A FUEL WITH FEW IMPURITIES AND A HIGH
CARBON CONTENT, USUALLY MADE FROM COAL.
IT IS THE SOLID CARBONACEOUS MATERIAL
DERIVED FROM DESTRUCTIVE DISTILLATION OF
LOW-ASH, LOW-SULPHUR BITUMINOUS COAL.
 COKES MADE FROM COAL ARE GREY, HARD, AND
POROUS. WHILE COKE CAN BE FORMED
NATURALLY, THE COMMONLY USED FORM IS MAN-
MADE.
 NAPHTHALENE
 AMMONIA GAS
 HYDROGEN SULFIDE GAS
 BENZENE

15. PHOTOS OF CO&BBP

16. SINTER PLANT(SP)
 SINTER IS POROUS AGGLOMERATE OF MINERAL FINES
FORMED AFTER INCEPT FUSION. SINTERING IS A PROCESS
OF PREPARING SINTER IN WHICH A HIGH TEMPERATURE IS
MAINTAINED FOR TWO BASIC PURPOSES:
 WASTE MANAGEMENT
ADVANTAGEOUS PROPERTIES OF SINTER
 SINTERING AS A PROCESS USES ALL WASTES GENERATED
IN THE MINES SITE, HANDLING AND THE MILL ZONE, SO IT
IS A GOOD SOURCE OF WASTE MANAGEMENT. NOW DAYS,
70% OF BLAST FURNACE BURDEN IS SINTER.
 ORE FINES
 FLUX (LIMESTONE + DOLOMITE)
 COKE
 ADDITIVES

17. OPERATION GARAGE
 OPERATIONAL GARAGE, CENTRAL DEPARTMENT
OF VEHICLE REPAIR AND MAINTAINANCE OF SAIL.
 C.B.R.S. IS SUB DEPARTMENT OF O.G.
 IN O.G., RUNNING VEHICLE ARE REPAIRED IN
WHICH MINOR FAULTS ARE PRESENT.

18. FINISHED PRODUCTS

19. CONCLUSIONS
 AS WE HAVE BEEN THERE WE HAVE EXPERIENCED AND
GAINED THE KNOWLEDGE ABOUT THE PROPER AND
SUCH A BIG INDUSTRY. IN BOOKS WE ACQUIRE ONLY
THEORETICAL KNOWLEDGE, BUT IN ACTUAL, THE
PRAGMATIC IMPLEMENTATION OF THE SAME, CAN BE
GRASPED ONLY BY VISITING AN INDUSTRY, WHICH SAIL
HAS PROVIDED US.
 WE HAVE LEARNED THAT HOW TEAM WORK CAN
HANDLE AND RUN SUCH A BIG INDUSTRY.
 WE COME TO KNOW THAT HOW WE IMPLEMENT OUR
IDEAS IN PRACTICAL WAY.
 WITH EXPERIENCE, KNOWLEDGE & SKILLS ACQUIRED
DURING INDUSTRIAL TRAINING WE WILL BE BETTER
PREPARED TO FACE WORKING WORLD.

20. REFERENCES
 www.sail.co.in
 www.google.co.images

21. THANK YOU...