1. P R E S E N T E D B Y :
N I K H I L A G R A W A L
1 1 2 0 3 8 0 9
SUMMER TRAINING REPORT

2. INTERNSHIP DETAILS
 COMPANY NAME: ROURKELA STEEL PLANT
(SAIL)
 DATE- 13TH JUNE-22ND JULY
 DEPAERMENT-MECHANICAL SHOP

3. ROURKELA STEEL PLANT
 Rourkela Steel Plant (RSP) is the first of the three integrated
steel plants set up by Government of India in 1959. The first
Steel Industry set up under Hindustan Steel limited on19th
January 1954 which paved way for laying up of infrastructure
for rapid industrialization of the country. The plant was set up
in collaboration with leading steel makers of Federal Republic
of Germany.
 Rourkela Steel Plant has carved a name for itself as a unique
producer of special purpose steels in the flat steel segment.
Plates, Hot Rolled Coils, Cold Rolled Sheets and Coils, ERW
Pipes, Spiral Weld Pipes and Silicon Steel Sheets and Coils are
the products in RSP’s repertoire. RSP has many firsts to its
credit. It was the first plant in India to incorporate
LD technology of steel making.

4. SPECIAL FEATURES OF ROURKELA STEEL
PLANT
 It is the first Plant in Asia to adopt LD process of steel
making.
 It is the only Plant producing large diameter ERW/SW
Pipes conforming to most rigid standards of API.
 It is the first steel Plant in India to adopt external
desulphurization of hot metal by
 calcium carbide injection process.
 It is the only Plant in SAIL producing Cold Rolled Non
Oriented (CRNO) Steel sheets for use in the electrical
industries with installed capacity of 73,500 Ton/year.

5. SPECIAL FEATURES OF ROURKELA STEEL
PLANT
 Rourkela is the first in vacuum degassing metallurgy. This
system has been adopted primarily for production of silicon
steel for the cold rolled non-oriented sheets. The system
consists of vacuum arc refining and vacuum oxygen refining
units and a degassing facility.
 It is the first integrated Steel Plant of SAIL which adopted the
cost effective and quality centered continuous casting route to
process 100% of steel produced.
 All the major production departments and some service
departments certified to ISO 9001:2008 QMS.
 Silicon Steel Mill, Environmental Engineering Department
and Sinter Plant – II, HSM, PM, SPP, ERWPP, SWPP &
Township certified to ISO 14001:2004 EMS.

6. PRODUCT APPLICATION
 HR Coils
 Plates
 Special plates
 Chequered Plates
 LPG cylinders, automobile
railway wagon and all types
of high strength needs.
 Pressure vessels, ship
building and engineering
structures.
 Different defense
application, building of
tanks, bullet proof steel
 Flooring and staircases in
the industrial sector and
railway platforms
PRODUCT AND PRODUCT APPLICATION

7. PRODUCT APPLICATION
 CR Sheets & Coils
 Silicon steel sheets &
coils
 SW pipes
 Steel furniture,
refrigerators, washing
machine, etc
 Small generators,
starters for high
efficiency rotating
machine.
 High pressure
transportation of crude
oil, natural gas.
PRODUCT AND PRODUCT APPLICATION

8. PRODUCTS

9. MECHANICAL SHOP
 Mechanical Shop is a manufacturing Shop engaged in
manufacturing/ reconditioning of spares for units of plant on
regular basis. Mechanical Shop is the most modern Shop of
RSP. This shop is equipped with CNC Machine Tools & Higher
capacity Horizontal Borer Machine SKODA, CNC Vertical
Boring Machine HOMMA, Fully automated CNC Plano Miller
Machine and CNC Lathe Machine. Mechanical Shop is a
machine shop consisting of more than 60 numbers of small &
big machine tools. The entire complex is divided into three
bays. “AB” bay consists of Heavy Machine tools, “BC” Bay
consists of Light Machine tools & the material yard . Bay
consisting forge rounds and Saw Cutting & Centering
Machine. With the recent inclusion of brand saw machine in
the material yard, Mechanical Shop is now equipped to cut
forge round up to 650mm.

10. MACHINES IN MECHANICAL SHOP
 LATHE MACHINE
14 in numbers
Max Size 1000mm X 12mm
One fully automated one meter CNC lathe & one 5 meter
long CNC lathe.
 HORIZONTAL BORING MACHINE
4 in numbers (2 SKODA machine 200 spindle)
 VETICAL BORING MACHINE
2 in numbers (one HONDA double column vertical
boring machine table diameter 6.5 meters.
 MILLING MACHINE
6 in numbers (one fully automated)

11. MACHINES IN MECHANICAL SHOP
 Milling Machine
6 in numbers (CNC Milling -2)
 Slotting Machine
2 in numbers
 Shaper
3 in numbers
 Drilling Machine
3 in numbers
 Planning Machine
2 in numbers (One Fully automated with sub unit
changer & Automatic tool Changer CNC Plano Milling
Machine)

12. MACHINES IN MECHANICAL SHOP
 Gear Hobbing
1 in number
 Bevel Gear Generator
1 in number
 Grinding Machine
2 in numbers
 Saw Cutting Machine
2 in numbers (Semi Automated Maximum up to 650 dia cutting
Band Saw Machine)
 Centering Machine
1 in number
 Hydraulic Press
1 in numbers
 Cranes
(50/15,15/5 &15/5 T) 3 in numbers

13. MECHANICAL SHOP(REPAIR SHOP)
 Repair Shop (Mechanical) [RS(M)] is one of the
three captive mechanical repair shops of Rourkela
Steel Plant engaged in manufacturing and repair of
spares/equipment of different units of the plant. This
shop is equipped with conventional and modern
machines for metal cutting, heat treatment, testing
of chains and slings and dynamic balancing. Besides
these, RS(M) also has a general Fitting & Assembly
section, a Gearbox section, a Hydraulic section, a
forging section and a Calibration Cell.

14. SHOP LAYOUT

15. CONCLUSION
 Vocational training in mechanical shop of Rourkela
Steel Plant of a very good experience. It helped a lot
to understand the theoretical knowledge and see it
practically.
THANK YOU !!!!!