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Kems latest 2016 group presentation kg
- 1. KEMS A Gandhi GroupCompany Engineered & Manufactured Solutions for Engineering Industry
- 2. Business Manufacturers of Closeddie forging, Open die forging, Pressure die castings, Sub-Assemblies and assemblies for Engineering Industry that includes Automotive, Construction equipment, Agricultural equipments, Rail,Oil and Gas , Energy and Power sector and Defence
- 3. Location Corporate Office KEMS FORGINGLTD. No. 100, 2nd Floor, Donna Bas Tower, Railway Parallel Road, Kumar Park West, Bangalore - 560 020. Tel: +91-80-23082600 Fax: +91-80-23464622 Email: enquiry@kemsltd.com KEMS Forging Ltd Bangalore KEMS Auto component Ltd Bangalore KEMS Aluminium Pressure die casting KEMS Open Forging Chennai (TN)
- 4. Business Divisions Pressure DieCasting M/c upto 900 Ton capacity,Castings wt. 6 kg max. Machining- Assemblies Fully finished Axles,Hubs,Suspension assemblies Hot Forging Upset , Press and Hammer forging from 1Kg to 80 Kg Open Forging – Ring Rolling Forgings Upto 200 Kg & Ring Rolling up to 1 Mtr Hot Forging Pressure Die Casting Machining- Assemblies Open Forging
- 5. Business Vision To becomea leading Engineering Component/System supplier recognized Indigenously and Globally for Quality and Commitment.
- 6. Growth Snapshot Established in 1964as a steel marketing house in Kolkata Group Turnover crossed 600 Crores (100 Million USD Company) from 2015 * Branches Established in Metropolitan cities in India in 1980 Hot Forging Plant Established in 1991 ISO/TS 16949 Certified By TUV NORD in 2005 * Manufacturing activity established with Machining and Assembly in 1984 ** ISO 9001 Certification in1991Business turnover crossed 10Cr In 1970
- 7. Forging Components Wheel Hub RetainerPlate CrownK W Shaft Hub Crank Shaft
- 8. KEMS Forgings –Production Facility Equipment Nos Forging capacity in Kg. Mechanical Press 2500 Ton 1 20 Kg Mechanical Press 1600 Ton 1 6.0 Kg Mechanical Press 1300 Ton 1 4.0 Kg Mechanical Press 1000 Ton 2 2.5 Kg Hammer 6 Ton 1 50 Kg Hammer 3.5 Ton 1 25 kg Hammer 3 Ton 1 20 Kg Hammer 1.5 Ton 1 6.0 Kg Upsetter 6 inch 1 Upsetter 3.0 inch 1 Unit 1 located at Hoskote, Bengaluru Unit 2 Attibelle Industrial Area, Bengaluru
- 9. Supporting Facilities Equipment NosSpecification Continuous Heat treat furnace 4 Tempering Furnace 1 Tool Room & Die Shop Makino, Haas Design D form forge simulation CAD/CAM Pro E , Unigraphics Metallurgical Lab Spectroscope
- 10. Hot Press, Hammerand Upset Forgings
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- 13. Upset Forgings Rear Teeth Spindle RockerShaft ITD Axle shaft Input Shaft
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- 15. Forging Components Bottom ClampSS Bottom Clamp Teeth Link Valve Body U Forging
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- 17. Clients Industry Sector ClientsProducts AUTOMOTIVE Tata Motors Camshaft, Front hub, Diff cage, Inter axle ass Assembly Ashok Leyland Ltd. Gear Blanks, Levers, Shafts, Bearing Caps, Bell Crank Levers, Track Arms, Tie Rod Ends etc. Meritor India Ltd. Bottom Clamp, Companion Flange, Yokes, Pinions, Spindles etc., Hyundai India Ltd. Front Hub, Gear Blanks, Output shafts Greaves Crankshaft, Cam Shaft, Connecting rod Royal Enfield Flywheel, Under Bracket. Rane Madras Drop arm, Rocker shaft primary, Rocker shaft Sec, Rocker shaft ITD, Bosch Cam Shafts……
- 18. Clients Industry Sector ClientsProducts Railways Axtone Drawbar Hydraulics & Earth Moving LTCEL Rod Eyes, Flanges, Bottoms etc. WIPRO Infrastructure Engg. Trunnion, Rod Eyes, Cap End Cover, Flanges, HE Covers, Piston, Retainer BEML Rollers, Sprockets, Gears, Links, Shafts etc. P.H.C Piston, Retainer, CE Cover, HE Cover, Rod Eye Oil & Gas GTN Gate, Bonnet body, Seat
- 19. Pressure Die CastingDivision
- 20. KEMS Auto ComponentLtd (KACL) Located in Hosur, Tamil Nadu Started Operation in 2011 Equipped With PDC M/c 800 Ton capacity - 3 Nos PDC M/c 900 Ton Capacity - 1 Nos Machines are fully Robotics Melting and holding furnace CMM Material Strength Analyzing Laboratory
- 21. Manufacturing Facility Pressure DieCasting M/c 800 T Make : TOYO Pressure Die Casting M/c 800 T Make : ZETAI
- 22. Pressure Die CastingProducts VE Housing BOSCH Cover Casting TVS Valve Body WABCO Cover Casting HONDA Crank Case SCLCover LH Royal Enfield
- 23. Customers Bosch Royal Enfield Sundaram Clayton AsianAutomotive Avni Lighting Parker Gilbarco
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- 25. Infrastructure Located in HoskoteIndustrial Area, Bengaluru with 100 Employees. The area spans 40,000 Sq ft. Equipment Nos CNC Turning Centre 26 CNC Vertical Machine Centers 6 CNC Horizontal Machine Centers 2 CNC Turn Mill Centre 1 Thread Rolling 1 VTL Induction Hardening Gear Hobbing SPM drilling machine 2 2
- 26. CNC & VMCMachines
- 27. Quality Assurance Final Inspection InProcess Inspection Raw Material Inward Inspection
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- 29. Customer Profile Industry Sector Clients Products Automotive AshokLeyland Ltd Suspension Assembly, Towing Hook, Front Axle Assly. Schneider Container Locking Mechanism Hydraulics & Railways Meritor Rear Axle Shaft Daimler India Rear Axle Shaft JOST Container Locking Mechanism P. H. C Piston, Retainer, Heads H.P.S Hydraulic cylinder component Axtone Draw bar
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- 31. Forged / Machinedhydraulic components
- 32. Forged / Machinedhydraulic components
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- 37. KEMS Open Forging,Chennai Product Profile Open forged shafts from 5 Kg to 1000 Kg Forged rings ○ Thickness- 40mm to 250 mm ○ ID - 130mm to 800mm ○ OD- 200mm to 900mm
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- 39. New facility forCrown Wheel
- 40. 2 Ton forginghammer
- 41. New Product underdevelopment Radius Rod Assembly
- 42. Corporate Social Responsibility 5 6 2 1 34 NoChild Labour Implement Environmental Laws CS R
- 43. Future Plans * EstablishR&D Facility to design and validate engineering systems * Establishment of Fully finished fractured Connecting Rod R&D Machining Facility
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