This document summarizes information about a manufacturing company with three production units. The company produces forged and machined components for automotive and engineering industries. Unit I has 9,000 square meters of space and 500 employees working in precision machining and hot/cold forging. Unit II has 5,300 square meters of space and also has 500 employees working in precision machining, hot forging, and SPM manufacturing. Unit III is the largest with 22,000 square meters of space and 1,100 employees working in precision machining and hot/warm forging. The company was incorporated in 1971 and has over 2,200 employees and an annual turnover of $60 million. It supplies components to several major automotive companies.

2. Unit – IUnit – I
Total Covered Area 9,000 Sq.Mtr.
No. of Employees 500 (approx.)
Area of expertise Precision machining,
Hot & Cold forging

3. Unit – IIUnit – II
Total Covered Area 5300 Sq.Mtr.
No. of Employees 500 (approx.)
Area of expertise Precision machining,
Hot forging, SPM
Manufacturing

4. Unit – IIIUnit – III
World Class Facility
Total Covered Area 22,000 Sq.Mtr.
No. of Employees 1100 (approx.)
Area of expertise Precision machining,
Hot /Warm forging
Total Turnover

5.  Incorporated in 1971
 Forged and Machined high precision
components for Automotive and other
Engineering Industry
 2200+ Employees
 Turnover US$ 60 Million

6.  Efficient manufacturing processes for high volume
 Technical capabilities for value addition to client design
 Strict Adherence to Quality Norms & On-time Delivery
 Latest tool design, manufacturing & simulation setup
 Marketing and Logistics Network in Canada, US & Mexico

7.  Maximum weight of forging capacity – 12 Kgs.
 Production Capacity per day :
Hot Forging : 58,000 Pieces
Cold Forging : 2,00,000 Pieces
Machining : 50,000 Pieces

8.  ISO/TS 16949 : 2009
 ISO : 14001 : 2004
 OHSAS : 18001 : 2007
 SA 8000: 2013

9. Hero Moto Corp Ltd.
Multimatic Group
Magna Powertrain
International Cars
Motors Ltd
Arcelor Mittal
Tubular Products
ZF Steering LLC LG India
Sona Koyo Steering
System
EXPORT DOMESTIC

10. CRANK-SHAFT CRANK SHAFT FLANGES KICK ARM ASSEMBLY KICK SPINDLE SHAFT
(COMPRESSOR)
C-BLOCK CONNECTING ROD CONNECTING ROD STUDDED FLANGE STUD FLANGE
A Wide Range Of Forged And Precision Machined Components

11. Part CRANK-SHAFT
(COMPRESSOR)
Client LGEIL
Weight 135 Gms
Mfg. technology Precision Machining
Volume 10,000Pcs. Per day

12. Part CRANK SHAFT
Client HERO Moto Corp.
Weight 750-1000 Gms.
Mfg. technology Forging & Precision
Machining
Volume 19,000 Sets per day

13. Part FLANGES
Client MAGNA POWERTRAIN
Weight 400-1100 Gms.
Mfg. technology Forging & Precision
Machining
Volume 1,100 Sets per day

14. Part BRAKE FLANGE
Client AECELLOR MITTAL
TUBULOR PRODUCTS
Weight 540 Gms.
Mfg. technology Hot Forging
Volume 1,800 Pcs. per day

15. Part KICK ARM
ASSEMBLY
Client HERO Moto Corp.
Weight 510 Gms.
Mfg. technology Hot Forging &
Machining
Volume 12,000 pcs. per day

16. Part KICK SPINDLE
SHAFT & STEERING
SHAFT
Client HERO Moto Corp. &
SONA Koyo
Weight Gms.
Mfg. technology Cold Forging &
Precision Machining
Volume 14,000 pcs. per day

17. Part C-BLOCK
Client LGEIL
Weight 1500 Gms.
Mfg. technology Casting & Precision
Machining
Volume 5,000 pcs. per day

18. Part CONNECTING ROD
Client INTERNATINAL
TRACORS LIMITED
Weight 1700-2700 Gms.
Mfg. technology Hot Forging &
Precision Machining
Volume 300 pcs. per day

19. Part CONNECTING ROD
Client HERO Moto Corp.
Weight 140 Gms.
Mfg. technology Hot Forging &
Precision Machining
Volume 18,000 pcs. per day

20. Part STUDDED FLANGE
Client ZF STEERING
Weight 130 Gms.
Mfg. technology Cold Forging
Volume 500 pcs. Per day

21. Part STEERING SHAFT
Client SONAKOYO
STEERING SHAFT
Weight 300 Gms.
Mfg. technology Cold Forging &
Precision Machining
Volume 1,200 pcs. Per day

22. Part EPSILON BALL
JOINT HOUSING
Client Multimatic Dynamic
Suspension
Weight 145 Gms.
Mfg. technology Hot Forging &
Precision Machining
Volume 500 pcs. Per day

23. FOLLOWING NEW PRODUCTS ARE UNDER DEVELOPMENT
 BEVEL GEARS (WARM FORGING)
 SPIDER KIT
 C.V. JOINT (WARM FORGING)

24. (Built Around Quality)
RAW MATERIAL
HEAT TREATMENT
HOT FORGING
INDUCTION HEATING
PACKING
SHOT BLASTING
MACHINING
BILLET CUTTING
ULTRASONIC TESTING
INDUCTION HARDENING & TEMPERING
GRINDING

25.  Sealed Quench Furnaces
 Continuous Mesh Belt Type
Furance
 Normalizing Furnace
 Induction Hardening &
Tempering Furnace
 Magnetic Crack Detector
 Ultrasonic Crack Detector
 Salt Spray

26.  Bandsaw Machine
 Shearing Machine
 Induction Billet Heaters
 1000 - 2500T imported
forging presses.
 Pre-forming Hammer
 Rolling Presses
 Trimming & Coining presses
 Die Manufacturing

27.  250-400T forging presses
 Annealing furnaces
 Modern phosphating plant
 Sealed quench furnaces
 Hardening & tempering
furnaces

28.  Over 100 CNC Machines
 30 VMC Machines
 10 Turnmill Centers
 More than 100 SPMs
 20 CNC Grinding Machines
 Over 80 General Purpose
Machines
 Spline/ Thread Rack and Roller
type Machines(Nachi & Profiroll)

29. SOFTWARES
 Auto Forge 2011 (Simulation)
Our die development department equipped with
following Software.
1. Auto Forge 2011 (Simulation)
used for check
a). Temperature variation in Die & Part
b). Stress & Load in die & part
c). Material flow in Dies.
e). To check folds & under fillings in die
development.
f). To find Press capacity for developing product.
 3D CAD- IDEAS, UG, Solid Edge
 AUTO CAD & INVENTOR

32. USAUSA
MEXICOMEXICO
60-65 Days60-65 Days
CANADACANADA
60-65 Days
55-60 Days
Our Prime Freight Forwarder
 KUEHNE + NAGEL PVT.
LTD.

33. We are doing laser marking on all the export
parts. Our criteria is:
Sr. No.Sr. No. MonthMonth DateDate YearYear
(0001 –
9999)
A - M 01 - 31 10XX
XXXX x xx xx

34. Engraving on Forging Die for traceability
Heat code
Die Number
Month & Lot Code
Part Code

35. (For Quality Assurance)
 Coordinate Measuring Machine
 Gear /Spline Testing Machine
 Fully Automatic Roundness
Testing Machine (Taylor Hobson)
 Contour Tracer with Roughness
Testing
 Profile Projector
 Hardness Tester
 Other Inspection and testing
equipments

36.  PROCESS – Setting up new line for Bevel gears &
C.V. Joints in Warm Forging.
-Tripod in Cold Forging
 TERRITORIES – moving into European market.

37. Unit – I
G.T.Road, Sahnewal
Ludhiana, India
Tel:+91-161-2845029-30
Fax : +91-161- 2844729
Unit – I
G.T.Road, Sahnewal
Ludhiana, India
Tel:+91-161-2845029-30
Fax : +91-161- 2844729
Unit – II
698, Industrial Area- B,
Ludhiana, India
Tel. : +91-0161-2531624-6
Fax : +91-0161-2532243
Unit – II
698, Industrial Area- B,
Ludhiana, India
Tel. : +91-0161-2531624-6
Fax : +91-0161-2532243
Unit – III
Phase VIII, Focal Point,
Mangli, Ludhiana. India
Tel: +91-161-2678961-4
Fax :+91-0161- 2678965
Unit – III
Phase VIII, Focal Point,
Mangli, Ludhiana. India
Tel: +91-161-2678961-4
Fax :+91-0161- 2678965
Email: mangli@highwayindustries.com ; highway@highwayindustries.com
Website: www.highwayindustries.com

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