Weaving: Denim jeans begin in the cotton fields, where workers pick the cotton that will ultimately be used to create denim material. Machines process the cotton, which is then twisted into thread and rolled onto large spools. The fabric is created by weaving vertical threads (warp) and horizontal threads (weft).

2. How we make jeans
First, a pattern maker draws a jeans
pattern based upon measurements (of
samples) that were supplied by the
jeans designer or the buyer's
merchandiser

3. It takes
approximately 15
pieces that make up
a standard pattern
for a pair of
standard 5 pocket
jeans.

4. A person, or a computer program, will
then calculate the optimal fabric
consumption by puzzling all the pieces
of the jeans pattern on a paper that is
placed on top of the denim fabric. After
drawing the cutting lines onto this
paper.

5. the fabric is ready to
be cut, the denim is
laid out in layers on a
cutting table. Up to
100 layers of denim
are and weights are
put on top of it to hold
the denim fabric in
place, while it is being
cut. stacked

6. .

7. The separate parts of the jeans are
cut with a textile cutting machine
and each piece is then marked with
it's size, using a piece of chalk so it
won't show after washing.

8. All of these pieces of cut denim are
then put into bundles by size.

9. It takes about 1.6 meters of denim
fabric, several hundred meters of
sewing thread, 6 rivets, 1 or 5 jeans
buttons, 4 labels (usually imitation
leather), and optionally a zipper to
make a pair of jeans. An average
jeans factory can make about 2.500
pair of jeans per day.

10. Different stages of making jeans
On average, it will take about 15
minutes and 12 steps to make one pair
of blue jeans.

12. After the jeans are sewn together, they
go out to a jeans washing plant where
they are washed in what could best be
described as: standard, yet very big,
washing machines.

13. •A stonewash for 150 pairs of jeans
takes 150 kilos of pumice stone and
more than 750 liters of water.
•Depending on how faded the look will
have to be, they will be washed
somewhere between 30 minutes and 6
hours.

14. Cleaning was always an
important basic operation
and it will become steadily
more important. For one
thing due to machine
harvesting cotton contains
more and more impurities,
which furthermore are
shattered by hard ginning.
The higher the degree of
opening, the higher the
degree of cleaning. A very
high cleaning effect is almost
always purchased at the cost
of high fiber loss.

15. After cleaning jeans come out in forms of
bundles like that…

16. After the stone-washing process the
denim garment is inspected for faults
and loose threads are cut.

17. Next the button’s and rivets are placed
using a special type of press.

18. •After that the jeans go on to the
garment packing room where final
quality inspection takes place and
paper tags and labels are placed or
attached.

19. •A typical pair of jeans will have a
hang tag, joker ticket, pocket flasher,
leg sticker, inside care label with
product of origin and assorted
product id tags etc…..

20. After the taging the jeans is packed in
tobundles for easy carriage.

21. When all is done, the jeans will be
placed in a poly bag with proper
warning text

22. Then packed in a box or bag,
depending on the destination country,
as some countries or territories have
more strict packing regulations than
others.