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IRJET- Tribological Behavior of Silicon Nitride on Addition of Hexagonal Boron Nitride
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Porous Ceramics seminar and technical writing
Porous Ceramics seminar and technical writing
UNIT-III FMM. DIMENSIONAL ANALYSIS
UNIT-III FMM. DIMENSIONAL ANALYSIS
KubeKraft presentation @CloudNativeHooghly
KubeKraft presentation @CloudNativeHooghly
result management system report for college project
result management system report for college project
IRJET- Tribological Behavior of Silicon Nitride on Addition of Hexagonal Boron Nitride
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 767 “TRIBOLOGICAL BEHAVIOR OF SILICON NITRIDE ON ADDITION OF HEXAGONAL BORON NITRIDE” Mr. C.R.Abak1, Dr. R. R. Navthar2 1PG Scholar, Dept. of Mechanical Engineering, D.V.V.P. College of Engineering, Ahmednagar, Maharashtra, India. 2Professor, Dept. of Mechanical Engineering, D.V.V.P. College of Engineering, Ahmednagar, Maharashtra, India. ----------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Ceramics are the excellent materials for the industrial use as a sliding part, in particulars Si3N4 a promising material. A low coefficient of friction for Si3N4 slide in distilled water has been reported. The friction coefficient can be further decrease by addition of hexagonal Boron Nitride (hBN). The main objective of this project is to study the tribological behavior of Silicon Nitride (Si3N4) – Hexagonal Boron Nitride (hBN) composite on the stainless steel. Unlubricated wear test were carried out with the help of Pin-On-Disc wear tester. The hBN is added in Si3N4 in different proportionate with the help of Planetary ball mill. The pins are formed by sintering & same were testedonPin- on-Disc tester. The result shows:-1) The addition of hBN to Si3N4 resulted in sever decrease of friction coefficient. 2) Wear coefficient were below 10-4 mm3 / Nm for all materials decrease sharply with increase in hBN volume friction. The analysis indicates that, without lubrication, Si3N4-hBN composites was spalled off during the wearing tests & spalling pits were formed on the wearing surface of Si3N4- hBN composites firstly & then the wear debris was embedded into the pits & oxidized, thus a tribofilm containing B2O3, SiO3& Fe2O3 was formed on the wearing surface finally. This tribofilm can protect both Si3N4-hBN pin & stainless steel disc & lubricate the wear surface Keyword: Wear, CNT, ANOVA, Pin-on-disc, hardness. 1. INTRODUCTION Silicon nitride is non-oxide ceramic thatisrarelyobservedin nature, but may occur naturally. Since it has been found in particles of meteorite rock, Synthetic silicon nitride was 1st developed by Deville and Wohler in 1859. But it remained little more than curiosity for nearly a century. Today, industrial use of silicon nitride and its composites are well established and include high performance bearings,turbine blades and glow plugs(i.e application that require a material with high fracture toughness strength and low wear properties ) silicon nitride has been used in spinal fusion implants and has been developed for bearingcomponentsof prosthetic hip and knee joint Silicon nitride (Si3N4) based ceramics representa combinationofmechanical,tribological ,thermal and chemical properties that makes them suitable for high performance componentsinsevere environmentsin several industrial applications. These properties, namely hardness, fracture toughness, friction and wear coefficient, are also very important for many high-load medical application of bio-ceramics in the human body. Another desirable property of ceramic-based implants is bioactivity. Hexagonal Boron Nitride (h-BN) is also known as ‘White Graphite’, has similar (hexagonal) crystal structure as of Graphite. This crystal structure provides excellent lubrication properties. Uses of Hexagonal Boron Nitride (h- BN) • h-BN powder is used as a lubricant additive and can be dispersed in Lubricating Oil, Grease, Water and Solvents. When mixed with water and binders, it can also be applied as paint (for lubricity coating). • Due to strong thermal resistance h-BN is used as an additive for high temperature lubrication. • h-BN powder can be sprayed (similar to sand blasting) or can be sprinkled on hot surfaces (hot forging dies) to provide dry lubricity. • h-BN being a good thermal conductor, it is used as an additive to various types of heat radiation material. • Due to Non-Wetting property, h-BN is widely used in glass manufacturing process. A biomaterial is essentially a material that is used and adapted for a medical application. Biomaterials can have a benign function, such as being used for a heart valve, or may be bioactive; used for a more interactive purpose such as hydroxy‐apatite coated hip implants. Biomaterials are also used every day in dental applications, surgery, and drug delivery 2. LITERATURE REVIEW M.N.Rahaman etal.(2012)[1]:Siliconnitride(Si3N4) is a ceramic material used for industrial applications that demand high strength and fracture resistance under extreme operating conditions. Silicon nitride has unique tribological and physical properties like low mass density, low thermal expansion, high hardness, and excellent chemical stability over broad rangeoftemperaturemakes it suitable for high speed application like bearings. Recently, Silicon nitride (Si3N4) has been used as an orthopedic biomaterial, to promotejoint replacementandtodeveloped bearings that can improve wear properties. This paper shows that unlike metals, Si3N4 semitransparenttoX-rays and being nonmagnetic, it enables MRI of soft tissues proximal to Si3N4 implants. S.Hampshire et al. (2007)[2]: Silicon nitride isoneof the major structural ceramics that possesses high flexural strength, good fracture resistance, good creep resistance and high hardness. These properties arise because of the processing route which involves liquid phase sinteringand
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 768 the development of microstructures in which high aspect ratio grains and intergranular glass phase lead to excellent fracture toughness and high strength. This review has examined the development ofsilicon nitrideandtherelated sialons and their processing into a family of structural ceramic materials with high hardness, strength, fracture toughness, creep resistance and wear resistance. The development of knowledge of microstructure–property relationships in silicon nitride materials has shown the importance of understanding the sintering process and the effects of grain boundary chemistry and structure on mechanical and thermal properties. R.F. Silva et al. (2002) [3]: The main objective of this paper is to help on the clarification of the lack of consensus in the bibliographic data concerning the tribological behavior of Si3N4–BN composites. Unlubricated sliding tests by pin-on-disk were carried out with three grades of composite materials with 10, 18 and 25 vol% of BN. The addition of BN to the Si3N4 matrix resulted in a slight reduction of the friction coefficient, which decreased from 0.82 for monolithic Si3N4 to 0.67 for Si3N4–10%BN materials. Silicon nitride materials profit from the addition of boron nitride platelets to improve their tribological properties only if low volume amounts (10%) are incorporated. An improvement in wear resistance occurs when the BN platelets have their easy cleavagebasal planes oriented parallel to the sliding surface, affording a lubricious effect. No BN hydration was detected in this study, most likely due to the moderate test conditions, which were insufficient to activate such chemical reactions with the surrounding environment. M. Pettersson et al.(2013)[4]:Total joint replacements currently haverelativelyhighsuccessrates at 10-15 years, however increasing ageing and an active population places higher demands on the longevity of the implants. Si 3 N 4 and Si x C y N z coatings have been deposited using HiPIMS in order to explore a wear resistant alternative for bearing surfaces in total joint replacements. This promising mechanical property may be explained by the coating’s ability to avoid cohesive cracks. None of the Six CyNz coatings showed wear resistance matching thatof Si3N4 or the SixNy. Coatings under the tested conditions Also, there is room for process optimization to increase the adhesion to CoCr substrates. Si x N y coatings are of great interest for further studies because of their combination of hardness, elastic modulus, and wear resistance. In particular the SiN coating, which exhibited the highest hardness (21GPa), one of the higher elastic moduli (212 GPa), the lowest wear rate (1.3 · 10 -7 mm 3 /Nm) and also fractured in a homogenous way in the scratch test. S.G. Ghalme et al. (2013) [5]: The main objective of this paper is to investigate the effect of surface roughness and lubricant viscosity on coefficient of friction in silicon nitride‐ steel rolling contact. Two samples of silicon nitride with two different values of surface roughness were tested against steel counter face. The test was performed on four ball tester in presence of lubricantwithtwodifferentvalues of viscosity. Taguchi technique a methodology in design of experiment implemented to plan the experimentation and same is utilized to evaluate the interacting effect of surface roughness and lubricant viscosity.Analysisofexperimental results presents a strong interaction between surface roughness and lubricant viscosity on coefficient of friction in rolling contact. It is clear that surface roughness and lubricant viscosity has strong interacting effect on coefficient of friction in rolling contact. While results of ANNOVA table presents, percentage contribution of lubricant viscosity is about 44.18%, while the combined contribution of surface roughness and lubricantviscosity is about 54.93% on coefficient on friction in rolling contact. Implementation of Taguchi technique made it easy to obtain valid conclusion with only 4 number of experiment, it also proves importance of design of experiment in the field of research and development to obtain valid conclusion. 3. Methodology 3.1 Design of Experiment (DOE):- The technique of defining and investigating all possible conditions in an experiment involving multiple factors is known as the design of experiments(DOE).DOEreferstothe process of planning, designing and analyzing theexperiment so that valid and objective conclusions can be drawn effectively and efficiently. Design of experiments (DOE) is a powerful technique used for exploring new processes, gaining increased knowledge of the existing processes and optimizing these processes for achieving world class performance. DOE is implemented in industry for achieving breakthrough improvements in product quality andprocess efficiency. Fig 3.1 Flow chart of DOF 3.2 Taguchi Method:- Taguchi Method have been widely utilized in engineering analysis and consist of plan of experiments with the objective of acquiring data in controlled way ,in order to obtain information about the behavior of a given process. Taguchi method is a powerful tool for the design of high quality systems, products and processes. It provides simple, efficient and systematic approach to optimize design of experiments for process or product improvement. Taguchi method is efficient method for designing process that operates consistently and optimally over a variety of conditions.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 769 The steps applied for Taguchi optimization in this study are as follows: Select noise and control factor Select Taguchi orthogonal array. Conduct Experiment. Measurement of Wear, frictional force and temperature. Analyse results, (Signal to Noise ratio) 3.3 Orthogonal array:- Classical experimental design methods are too complex and are not easy to use. A large number of experiments have to be carried out when the number of process parameters increase. To solve this problem, the Taguchi method uses a special design of orthogonal arrays to study the entire parameter space with only a small number of experiments. Orthogonal arrays (often referred to Taguchi methods) are often employed in industrial experiments to study the effect of several control factors. An orthogonal array is a type of experiment where the columns for the independent variables are “orthogonal”to oneanother.Orthogonal arrays are highly fractionated factorial designs. To define an orthogonal array, one must identify: 1. Number of factors to be studied 2. Levels for each factor 3. The specific 2-factor interactions to be estimated 4. The special difficulties that would be encountered in running the experiment Benefits of using orthogonal array: 1. Conclusions valid over the entire region spanned by the control factors and their settings. 2. Large saving in the experimental effort. 3. Analysis is easy. 4. Experimental Work 4.1 Selection of levels, Load parameters & % of h-BN:- Silicon nitride (Si3N4) materials profit from the addition of hexagonal boron nitride (h-BN) to improve their tribological properties only if low volume amounts are incorporated. For this reason h-BN is added into silicon nitride in five different proportions as given in table no 3.1 below. Accordingly, five levels of loads are selected corresponding to five proportions. Table no-4.1 Load & % of h-BN Level Parameters Level- 1 Level- 2 Level- 3 Level- 4 Level- 5 Load (N) 5 10 15 20 25 h-BN (%) 4 8 12 16 0 4.2 Preparation of Test Samples 4.2.1 Mixing of powder:- In order to prepare test samples intheformofsmall pin, first powder of silicon nitride (Si3N4) and hexagonal boron nitride (h-BN) is mixed together by percentage in five different proportions. The weight of each powder sample is 100gm (Si3N4+h-BN). Mixing of powder is carried out with the help of ball mill. As highest degreeoffinenessisrequired, planetary ball mill is used for mixing these samples. 4.2.2 Sintering:- Sintering is a method for making objects from powder, by heating the material in a sintering furnace below its melting point (solid state sintering) until its particles adhere to each other. Sintering is traditionally used for manufacturing ceramic objects, and has also found uses in such fields as powder metallurgy.The temperature used for sintering is 1900 0C below the melting point of the silicon nitride and h-boron nitride. The Sintering of test samples is done at: VB Ceramic Chennai Fig 4.1:- Sintered Samples 4.3 Selection Orthogonal Array:- Two factors namely load and % of h-BN are considered as controlling factors. Each parameter has five levels denoted by 1,2,3,4 and 5respectively.Accordingtothe
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 770 Taguchi method, for five levels and two parameters L25 orthogonal array should be employed for the experimentation. No. of Experiments = Level Factor Considering 2 factors and 5 levels: No. of Experiments = (Level)Factor = 52 =25 Hence L25 Orthogonal array is selectedforexperimentation. 4.4 Testing Parameters:- Loading condition: 5N – 25N Speed: 250 rpm. Test duration: 20 Min. Temperature: Environmental 4.5 Sample Specifications:- Pin Diameter : 10mm Pin Length : 15mm Disc Diameter : 165mm Disc Thickness : 8mm Fig.4.2 Pin Sample, Steel disc & Alumina disc 5. Analytical procedure 5.1 S/N Ratio:- In Taguchi‟s design method the design parameters (factors that can be controlled by designers) and noise factors (factors that cannot be controlled by designers, such as environmental factors) are considered influential on the product quality. The Signal to Noise (S/N) ratio is used in this analysis which takes boththemeanandthevariabilityof the experimental result into account. The S/N ratio depends on the quality characteristics of the product/process to be optimized. Usually, there are three categories of the performance characteristics in the analysis of the S/N ratio; that is, the lower is better (LB), the higher is better(HB),and the nominal is better (NB). In this case wear volume loss is expected to be minimum, so S/N ratio is calculated for lower is better. The S/N ratio for each response is computed differentlybasedonthecategory of the performance characteristics and hence regardless of the category the larger S/N ratio corresponds to a better performance characteristic. Once all of the S/N ratios have been computed for each run of an experiment, Taguchi advocates a graphical approach to analyze the data. In the graphical approach, the S/N ratios and average responses are plotted for each factor against each of its levels.Fromthe Expt. No Load % h- BN 1 5 4 2 5 8 3 5 12 4 5 16 5 5 0 6 10 4 7 10 8 8 10 12 9 10 16 10 10 0 11 15 4 12 15 8 13 15 12 14 15 16 15 15 0 16 20 4 17 20 8 18 20 12 19 20 16 20 20 0 21 25 4 22 25 8 23 25 12 24 25 16 25 25 0
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 771 graphs, lower the better values were selected and the confirmation tests were conducted. S/N ratio can be calculated by using formula: For Smaller is Better: 5.2 S/N Ratio for alumina Disc:- Table no-5.1 Expt. No Vol. loss (mm3/m) S/N ratio for WVL K (mm3/Nm) S/N ratio for K 1 0.3022 10.3941 0.06044 24.3735 2 0.1990 14.0229 0.0398 28.0023 3 0.2444 12.2379 0.04888 26.2174 4 0.0337 29.4319 0.00675 43.4113 5 0.5055 5.9262 0.10109 19.9057 6 0.2007 13.9499 0.02006 33.9499 7 0.0156 36.1263 0.00156 56.1264 8 0.1438 16.8466 0.014377 36.8466 9 0.0204 33.7861 0.002045 53.7861 10 1.0867 -0.7222 0.10867 19.2778 11 0.3140 10.0614 0.02093 33.5832 12 0.0111 39.0935 0.00074 62.6154 13 0.1029 19.7517 0.00686 43.2735 14 0.0953 20.4163 0.00635 43.9381 15 1.3473 -2.5893 0.08982 20.9325 16 0.2063 13.7100 0.01031 39.7306 17 0.5002 6.0166 0.02501 32.0372 18 2.2799 -7.1583 0.11399 18.8623 19 0.2035 13.8287 0.01017 39.8493 20 0.3169 9.98155 0.01584 36.0022 21 0.5142 5.7774 0.02057 33.7362 22 2.1100 -6.4856 0.08440 21.4732 23 0.4144 7.6516 0.01658 35.6104 24 0.1551 16.1877 0.00620 44.4166 25 4.1178 12.2933 0.16471 15.6655 5.3 S/N Ratio for Steel Disc:- Table no-5.2 Expt. No Vol. loss (mm3/m) S/N ratio for WVL K (mm3/Nm) S/N ratio for K 1 0.6671 3.5166 0.1334 17.4959 2 0.0652 23.7127 0.0131 37.6921 3 0.0381 28.3920 0.0076 42.3714 4 0.4209 7.5162 0.0842 21.4956 5 0.4983 6.0503 0.0996 20.0298 6 0.2214 13.0945 0.0221 33.0944 7 0.1480 16.5923 0.0148 36.5923 8 0.0655 23.6733 0.0066 43.6733 9 0.8590 1.3196 0.0859 21.3197 10 1.5294 3.6906 0.1529 16.3094 11 0.0621 24.1322 0.0041 47.6540 12 0.1869 14.5641 0.0125 38.0859 13 0.0126 37.9893 0.0008 61.5111 14 0.4835 6.3112 0.0322 29.8331 15 0.2615 11.6490 0.0174 35.1708 16 0.5498 5.1947 0.0274 31.2153 17 0.3556 8.9807 0.0177 35.0013 18 0.2116 13.4880 0.0106 39.5086 19 0.9441 0.4993 0.0472 26.5199 20 0.2061 13.7197 0.0103 39.7402 21 0.1153 18.7642 0.0046 46.7230 22 0.5194 5.6888 0.0208 33.6475 23 0.4758 6.4505 0.0190 34.4093 24 0.7868 2.0827 0.0315 30.0452 25 0.4672 6.6092 0.0187 34.5680 To obtain optimum proportion of h-BN in Si3N4 that gives optimum wear volume loss for eachlevel ofthefactors, the S/N ratio for smaller-is-better is calculated. 1) From table no-5.1 below points are observed Minimum wear volume loss - 0.0111 mm3/m S/N ration for WVL - 39.0935 Minimum wear coefficient -0.00074mm3/m n y SN n i i S 1 2 log10
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 772 S/N ratio for wear - 62.6153 Hence from table it is clear that, the optimum proportion is obtained at 8% h-BN and 15N load. 2) From table no-5.2 below points are observed Minimum wear volume loss - 0.0126 mm3/m S/N ration for WVL - 37.9893 Minimum wear coefficient -0.00084mm3/m S/N ratio for wear - 61.5111 Hence from table it is clear that, the optimum proportion is obtained at 12% h-BN and 15N load. 6. Analysis using MINITAB-17 6.1 Analysis of variance (ANOVA):- The ANNOVA is performed to investigatethedesign parameters and to indicate which parameters are significantly affecting the output parameters. Thisstatistical significance of the factors can be evaluated through the analysis of variance (ANOVA). A statistical ANOVA is performed to find the contribution of each factor for attaining the process outcome. It is a mathematical technique which based on the least square approach. The experimental results are based on the analysis of average and analysis of variance. The analysis of variance and also Taguchi design is carried out by using Minitab 17 software which gives the graphical of various parameters. 6.2 Analysis of Alumina disc:- The wear volume loss & S/N ratio for alumina disc isgivenin table no-6.1 Table No-6.1 Expt. No Load % h- BN Vol. loss (mm3/m) S/N ratio for WVL 1 5 4 0.3022 10.3941 2 5 8 0.1990 14.0229 3 5 12 0.2444 12.2379 4 5 16 0.0337 29.4319 5 5 0 0.5055 5.9262 6 10 4 0.2007 13.9499 7 10 8 0.0156 36.1263 8 10 12 0.1438 16.8466 9 10 16 0.0204 33.7861 10 10 0 1.0867 -0.7222 11 15 4 0.3140 10.0614 12 15 8 0.0111 39.0935 13 15 12 0.1029 19.7517 14 15 16 0.0953 20.4163 15 15 0 1.3473 -2.5893 16 20 4 0.2063 13.7100 17 20 8 0.5002 6.0166 18 20 12 2.2799 -7.1583 19 20 16 0.2035 13.8287 20 20 0 0.3169 9.98155 21 25 4 0.5142 5.7774 22 25 8 2.1100 -6.4856 23 25 12 0.4144 7.6516 24 25 16 0.1551 16.1877 25 25 0 4.1178 -12.2933 6.2.1 Main Effect Plot for Volume loss:- The Taguchi experiment which was conducted can be used to analyze the effects of the selected process parameters on wear characteristics. In order to analyze the main effects, main effect plots were drawn using MINITAB 17 software. Fig. no. 6.1 Main effect plot for wear volume loss From the main effects plot, it is clear that 1) With the increase in load, volume loss goes on increasing 2) Addition of h-BN in Si3 N4 leads to reduction in volume loss up to certain extent (8% h-BN) and further it goes on increasing.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 773 6.2.2 Main effect plot for Wear coefficient (K):- Fig. No. 6.2 Main effect plot for wear coefficient k From the main effects plot for wear coefficient,itisclearthat 1) With the increase in load wear coefficient goes on increasing. 2) Addition of h-BN in Si3 N4 leads to reduction in wear coefficient upto certain extent (8% h-BN) and furtheritgoes on increasing. 6.3 Analysis of Steel disc:- The wear volume loss & S/N ration for Steel disc is given in table no-6.2 Table No-6.2 Expt. No Load % h-BN Vol. loss (mm3/m) S/N ratio for WVL 1 5 4 0.6671 3.5166 2 5 8 0.0652 23.7127 3 5 12 0.0381 28.3920 4 5 16 0.4209 7.5162 5 5 0 0.4983 6.0503 6 10 4 0.2214 13.0945 7 10 8 0.1480 16.5923 8 10 12 0.0655 23.6733 9 10 16 0.8590 1.3196 10 10 0 1.5294 3.6906 11 15 4 0.0621 24.1322 12 15 8 0.1869 14.5641 13 15 12 0.0126 37.9893 14 15 16 0.4835 6.3112 15 15 0 0.2615 11.6490 16 20 4 0.5498 5.1947 17 20 8 0.3556 8.9807 18 20 12 0.2116 13.4880 19 20 16 0.9441 0.4993 20 20 0 0.2061 13.7197 21 25 4 0.1153 18.7642 22 25 8 0.5194 5.6888 23 25 12 0.4758 6.4505 24 25 16 0.7868 2.0827 25 25 0 0.4672 6.6092 6.3.1 Main effect plot for wear volume loss:- Fig. no. 6.3 Main effect plot for Volume loss From the main effect plot, it is clear that 1. As the load increase the volume loss also goes on increasing. 2. Addition of h-BN in Si3 N4 leads to reduction in volume loss up to certain extent (12% h-BN) and further it goes on increasing. 6.3.2 Main Effects Plot for wear coefficient (K):- Fig. no 6.4Main effect plot for Wear Coefficient
8.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 10 | Oct 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 774 From the main effect plot, it is clear that 1) As the load increase the Wear coefficient also goes on increasing. 2) Addition of h-BN in Si3 N4 leadstoreductioninwear coefficient up to certain extent (12% h-BN) and further it goes on increasing 7. CONCLUSIONS After conducting above experimentation the following conclusions are drawn: The present investigation aimed at optimization of wear properties of Si3N4 and h-BN against Alumina counterface. This analysis was carried out based on L25 orthogonal array in Taguchi optimization technique. Main effect plots and interaction plots were drawn using Minitab 17 software which draws the following conclusions. 1. Wear properties Si3N4 and h-BN shows highly non- linear relationships with load and percentage of h-BN. 2. Alumina disc:- Experimental results shows minimum volume loss due to wear is 0.0111mm3/m. This minimum volume loss is observed at 8% of h-BN in silicon nitride. Analysis of varianceforwearvolumeloss shows h-BN percentage has major contribution of 25.48% as compared to load having contribution of 23.51%. Also analysis of variance for wear coefficient (K) shows h-BN percentage has major contribution of 47.13% as compared to load having contribution of 8.66%. This is the optimum proportion of silicon nitride and hexagonal boron nitride to minimize wear against Alumina. This optimum proportion is the suitable alternative for Hip/Knee joint replacement. 3. Steel Disc:- Experimental results shows minimum volume loss due to wear is 0.01260473mm3/m. This minimum volume loss is observed at 12% of h-BN in silicon nitride with 15N Load. This is the optimum proportion of silicon nitride and hexagonal boron nitride to minimize wear against Steel. This project illustrates the application of parameter design (Taguchi method) in the optimization of wear properties. The followingconclusionscanbedrawn basedon the above experimental results of this study. Taguchi‟s method of parameter design can be performed with lesser number of experimentations as compared to that of full factorial analysis and yields similar results. It is found that the parameter design of the Taguchi method provides a simple, systematic and efficient methodology for optimizing the process parameters. 8. REFERENECE [1] J. M. Carrapichano, J. R. Gomes and R. F. Silva, “Tribological behaviour of Si3N4–BN ceramic materials for dry sliding applications”, Elsevier, Wear 253 (2002) 1070– 1076, accepted 17 July 2002. [2] S. Hampshire, “Silicon nitride ceramics – review of structure, processing and properties”, Journal of achievements in materials and manufacturing engineering, volume 24, issue 1 September 2007. [3] B. S. Bal and M. N. Rahaman, “Orthopedic application of silicon nitride ceramics”, Elsevier, Acta Biomaterialia, April 2012. [4] Karen Davis, “Material Review: Alumina (Al2O3)”,School of Doctoral Studies (European Union) Journal, 2010. [5] K. M. Bhuptani and Dr. J. M. Prajapati, “Friction and Wear Behavior Analysis of Different Journal Bearing Materials”, International Journal of Engineering Research and Applications (IJERA)ISSN:2248-9622,Vol.3,Issue4,Jul-Aug 2013. [6] R. C. Singh , R. K. Pandey , S. Maji “ Experimental Studies for Accessing the Influence of Micro-Dimple Area Density on Tribological Performance of Mating Contacts.” International Journal of AdvanceResearchandInnovation,Volume1,Issue 1, 2013. [7] S. G. Ghalme, A. Mankar and Y.J. Bhalerao, “Effect of Lubricant Viscosity and Surface Roughness on Coefficient of Friction in Rolling Contact”, Tribology in Industry, Vol. 35, No. 4 (2013) 330‐336. [8] Shouvik Ghosh, Prasanta Sahoo and Goutam Sutradhar, “Friction Performance of Al-10%SiCp Reinforced Metal Matrix Composites Using Taguchi Method”, Hindawi Publishing Corporation ISRN Tribology, Volume 2013, 22 June 2012.
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