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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 10 | Oct 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 110
Review on Numerical Analysis of Rectangular Fin profile using
Different Fin Materials
Gavaskar Datla1, Purushottam Kumar Sahu 2Jagdeesh Saini3
1Research Scholar BM College of Technology, Indore
2Associate Professor BM College of Technology, Indore
-----------------------------------------------------------------------------***----------------------------------------------------------------------------
ABSTRACT - In presented work we have done the analysis
of the simplest type of fin i.e. of the rectangular profile
with three different materials namely brass, copper and
nickel using number of fins ranging from one to five. Our
objective is to see whether increasing the number of fins
will actually effective or not and also to check whether
changing the fin material have that impact or not
Keywords: Fins, rectangular profile, Material
optimization, CATIA, ANSYS.
1. INTRODUCTION
A fin for the circular, Square and rectangular surface that
extends from a pin configuration to increase the rate of
heat transfer from the environment by increasing
convection. For this principle of Conduction, convection,
radiation of a fin configuration determines the amount of
heat and its transfers. Increasing the temperature
difference between the fin configuration and the
Depends on the environment, slightly increasing the
convection heat transfer coefficient, or slightly
increasing the surface area of the pin configuration of the
object increases the heat transfer. Sometimes it is not
economical or it is not feasible to change the first two
options.
Adding a fin configuration, however, increases the
surface area of circular, square and Rectangular can
sometimes be economical solution to heat transfer
problems.
1.1 Major Types:
Straight fin with uniform cross sections, Straight fin with
non-uniform cross sections, Annular fin, Pin fin with
non-uniform cross section.
Fig1: Types of heat transfer
(a) Longitudinal fin – Rectangular profile
(b) Longitudinal fin – Rectangular profile
(c) Longitudinal fin - Trapezoidal profile
(d) Longitudinal fin - Concave parabolic
(e) Radial fin – Rectangular profile (f) Radial fin –
Triangular profile
(g) Pin fin – Cylindrical
(h) Pin fin – Tapered profile
(i) Pin fin – Concave parabolic
The fins are also referred as ‘extended surfaces ‘Fins are
factory-made in several geometries, depending upon the
practical applications. The ribs connected on the length
of a tube are known as longitudinal fins. The concentric
macular discs around a tube are termed circumferential
fins. Pin fins or spines are rods protruding from a
surface. The fins could also be of uniform or variable
cross-sectional. They have many different practical
applications, via cooling of electronic components,
cooling of motor cycle engines, compressors, electric
motors transformers, refrigerators, high-efficiency boiler
super heater tubes etc. Solid gas turbines blades typically
act as fins, conducting heat down their length to a cool
disc.
1.1 Fin Materials Properties: Aluminum Fins: Provide the
best overall value, Stainless Steel Fins: Fight high
external corrosion, Copper Fins: Provide the best heat
transfer
1.2 Introduction of fin
A fin may be a surface that extends from associate object
to extend the speed of warmth transfer to or from the
setting by increasing convection. For the principle of
conduction, convection, radiation of an pin configuration
determines the amount of heat it transfers Increasing the
temperature difference between the fin configuration
and the depends on the environment, slightly increasing
the convection heat transfer coefficient, or slightly
increasing the surface area of the pin configuration of the
object increases the heat transfer. Sometimes it is not
economical or it is not feasible to change the first two
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 10 | Oct 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 111
options. Adding a fin configuration to the object,
however, slightly increases the surface area and can
sometimes be economical solution to heat transfer
problems.
Circumferential fins around the cylinder, square and
rectangular shape of a motor cycle engine and fins
attached to condenser tubes of a refrigerator are a few
familiar examples only occurs when there's a
temperature distinction, Flows quicker once this
distinction is higher, continually flows from high to
temperature, larger is bigger with greater expanse.
2. LITERATURE REVIEW
If new technique is being developed, the underlying
principles can also be studied well in advance so that
more efficient technique can be developed. So, extensive
literature survey on compact plate fin heat exchangers is
carried out for plain and perforated fin surfaces,
reviewed the published literature on numerical
evaluation of heat transfer and flow on different type of
fin surfaces.
B. Ramdas Pradip et. al. [1] studied many industries
are utilizing thermal systems wherein overheating can
damage the system components and which may lead to
failure of the system. To overcome this problem, thermal
systems with heat exchanger effective emitters such as
ribs, fins, baffles etc. are desirable. The need to increase
the thermal performance of the systems, there by
affecting energy, material and cost savings has led to
development and use of many techniques known as
“Heat transfer Augmentation”. This technique is
additionally termed as “Heat transfer Enhancement”.
Augmentation techniques increase the convective heat
transfer by reducing the thermal resistance in a heat
exchanger. Many heat augmentation techniques has been
reviewed, these are (a) surface roughness, (b) plate
baffles and wave baffles, (c) perforated baffles, (d)
inclined baffles, (e) porous baffles, (f) channel, Crossed
Ribs and Grooves. Most of these techniques are based on
the baffle arrangement. The Heat transfer enhancement
techniques lead to increase in heat transfer coefficient
but at the cost of increase in pressure drop.
Pardeep Singh, Harvinder lal, Baljit Singh Ubhi et al
(2014).[2] In this paper, the heat transfer performance
and effectiveness of fin is analyzed by design of fin with
various extensions such as rectangular extension,
trapezium extension, triangular extensions and circular
segmental extensions. The heat transfer performance of
fin with same geometry with various extensions and
without extensions is compared. The ranging 5% to 12%
increase in heat transfer can be achieved with these
various extensions on fin as compare to same geometry
of fin without these extensions.
Kumbhar D.G, Dr. N.K. Sane, Chavan S. T., et al (2009)
[3] in this paper, the effect of triangular perforations on
rectangular fin is investigates the comparison of
perforated fin with solid fin for temperature distribution
along the fin and heat transfer rate. The analysis is done
using software ANSYS and also by experimentation. The
investigation observed that heat transfer rate increases
with perforations as compared to fins of similar
dimensions without perforations.
Umesh Vandeorao Awasarmol et. al (2010).[4]
Researcher the first engine blocks were taken for
experimentation work. Modifying the solid rectangular
fins as permeable fins by drilling three holes per fins
inline in one half of the length of the fin of a cylinder
block. The investigation observed heat transfer rates,
heat transfer coefficients and percentage saving of
material for solid and permeable fins are compared.
The experiment shows that heat transfer rate improves
with the use of permeable fins. The base temperatures
profiles of solid fins are more elevated as compared to
permeable fins and the tip temperatures of solid fins are
more elevated as compared to permeable fins. It means
that for the same heat flux the cylinder with permeable
fins runs cool which shows that heat transfer rate is
more in permeable fins as compared to solid fins. Also
there is a net increase in heat transfer rate with
permeable fins as compared to that of the cylinder block
with solid fins.
N. Nagarani et al. [2012] [5] The study of this paper
presents numerical and experimental comparative study
of elliptical and circular fins which are made up of same
kind of metal with same surface area and fed with
constant heat inputs under free convection. The
numerical result show a lot of distribution of isotherms
and elevated rate of temperature distribution on the axis
of elliptical fin than those of circular fin.
In this research work, the heat transfer of elliptical and
circular fins which are made up of same kind of metal
with same surface area has been analyzed
experimentally by feeding constant heat inputs below
free convection. In elliptical fin, the surface temperature
goes on decreasing gradually and continuously. The
experimental results show that the performances of
elliptical fins are better in respect of isotherms,
temperature distribution, formed tube potency and
effectiveness when put next to those of circular fins.
Rossano Comunelo [6] had studied the influence of
neighbourhood of fins under the natural convection field
using vertical plates. The vertical plate that was thought
of had a length of zero.15 m. Their study enclosed the
numerical simulations in conjunction with experimental
studies.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 10 | Oct 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 112
Waqar Ahmed Khan [7]. The pin-fins, fins with circular
cross-section, were applied heat removal mechanism in
the electronic packaging by The authors had developed
analytical methods for estimating the heat transfer rate
from heat sinks with pin-fins organized in inline
similarly as staggered pattern.
Gaurav A Chaudhari [8]. They was investigated by the
improvement of fin effectiveness underneath the natural
convection variable the perforations on the fins by the
plate fins, rectangular cross-sectional area, were
considered by the authors in this experimental study.
They had investigated for 100 present, 20% and 30% fin
perforations for varying operating conditions. From their
results, they had concluded that fin configuration with
30% perforation provided higher heat transfer rate.
Padma Lochan Nayak [9]. An circulate composite fin for
dissipating heat within the radial direction was studied
by experimentation by the authors had additionally
investigated the impact of surface coatings on the fin
surfaces over the fin effectiveness. The zinc surfaces
coatings were compared with the fin configuration of
without any surface coatings.
Mangesh D Shende [10] had analyzed such a radial heat
sink for heat removal mechanism in LEDs under the
natural convection field. Their experimental study was
conducted by varying three parameters – fin length, fin
height and number of fins – for a specified heat flux
condition. Based on their results, they had noted that as
the fin length, fin height and the number of fins were
increased, the thermal resistance and the heat transfer
coefficient decreased.
REFERENCE:
[1] B. Ramdas, Pradip and K. Kumar, Dinesh, “A Study on
the Heat Transfer Enhancement for Air Flow through a
Duct with Various Rib Inserts”, International Journal of
Latest Trends in Engineering and Technology, vol. 2,
issue 4, pp. 479-485, 2013.
[2] Pardeep Singh, Harvinder lal, Baljit Singh Ubhi,
“Design and Analysis for Heat Transfer through Fin with
Extensions” International Journal of Innovative Research
in Science, Engineering and Technology , Vol. 3, Issue 5,
May 2014, pp.12054 – 12061
[3] Kumbhar D.G., Dr. N K Saoe, Chavan S.T “ Finite
Element Analysis and Experimental Study of Convective
Heat Transfer Augmentation from Horizontal
Rectangular Fin by Triangular Perforations”, Proc. of the
International Conference on Advances in Mechanical
Engineering, August 3-5, 2009, pp. 376-380.
[4] Ashok Tukaram Pise, Umesh Vandeorao Awasarmol,
“Investigation of enhancement of natural convection
heat transfer from engine cylinder with permeable fins”,
International journal of mechanical engineering and
technology ,volume 1, Aug 2010, pp. 238-247.
[5] N.Nagarani et al, “Experimental Heat transfer
Analysis on Annular Circular and Elliptical fins”,
International Journal of Engineering Science and
Technology Vol. 2(7), 2010, 2839- 2845.
[6] Rossano Comunelo, Saulo Guths,”Natural convection
at Isothermal Vertical Plate: Neighborhood Influence”
18th International Conference of Mechanical
Engineering, 2005; Ouro Preto
[7] Waqar Ahmed Khan, J. Richard Culham M. Michael
Yovanovich,”Modeling of Cylindrical Pin-fin Heat Sinks
for Electronic Packaging” IEEE Transactions on
Components And Packaging Technologies, Vol.31, No 3;
September 2008;
[8] Gaurav A Chaudhari, Indrajit N Wankhede, Mithesh H
Patil,”Effect of Percentage of Perforation on the Natural
Convection Heat Transfer from a Fin Array”
International Journal of Engineering and Technical
Research, Volume-3, Issue-2; February 2015.
[9] Padma Lochan Nayak, Suvendu Mohanty, Jagdish
Pradhan,”Experimental Investigation of Natural
Convection for an Annular Composite Fin by using
Matlab Programing” International Journal of Advanced
Research in Education Technology, vol-2, Issue 2; April-
June 2015;
[10] Mangesh D Shende, Ashish Mahalle,”Natural
Convection Heat Transfer from a Radial Heat Sink with
Horizontal Rectangular Fins” International Journal of
Innovative Research in Advanced Engineering, Volume 1,
Issue 8; September 2014;

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IRJET- Review on Numerical Analysis of Rectangular Fin Profile using Different Fin Materials

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 10 | Oct 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 110 Review on Numerical Analysis of Rectangular Fin profile using Different Fin Materials Gavaskar Datla1, Purushottam Kumar Sahu 2Jagdeesh Saini3 1Research Scholar BM College of Technology, Indore 2Associate Professor BM College of Technology, Indore -----------------------------------------------------------------------------***---------------------------------------------------------------------------- ABSTRACT - In presented work we have done the analysis of the simplest type of fin i.e. of the rectangular profile with three different materials namely brass, copper and nickel using number of fins ranging from one to five. Our objective is to see whether increasing the number of fins will actually effective or not and also to check whether changing the fin material have that impact or not Keywords: Fins, rectangular profile, Material optimization, CATIA, ANSYS. 1. INTRODUCTION A fin for the circular, Square and rectangular surface that extends from a pin configuration to increase the rate of heat transfer from the environment by increasing convection. For this principle of Conduction, convection, radiation of a fin configuration determines the amount of heat and its transfers. Increasing the temperature difference between the fin configuration and the Depends on the environment, slightly increasing the convection heat transfer coefficient, or slightly increasing the surface area of the pin configuration of the object increases the heat transfer. Sometimes it is not economical or it is not feasible to change the first two options. Adding a fin configuration, however, increases the surface area of circular, square and Rectangular can sometimes be economical solution to heat transfer problems. 1.1 Major Types: Straight fin with uniform cross sections, Straight fin with non-uniform cross sections, Annular fin, Pin fin with non-uniform cross section. Fig1: Types of heat transfer (a) Longitudinal fin – Rectangular profile (b) Longitudinal fin – Rectangular profile (c) Longitudinal fin - Trapezoidal profile (d) Longitudinal fin - Concave parabolic (e) Radial fin – Rectangular profile (f) Radial fin – Triangular profile (g) Pin fin – Cylindrical (h) Pin fin – Tapered profile (i) Pin fin – Concave parabolic The fins are also referred as ‘extended surfaces ‘Fins are factory-made in several geometries, depending upon the practical applications. The ribs connected on the length of a tube are known as longitudinal fins. The concentric macular discs around a tube are termed circumferential fins. Pin fins or spines are rods protruding from a surface. The fins could also be of uniform or variable cross-sectional. They have many different practical applications, via cooling of electronic components, cooling of motor cycle engines, compressors, electric motors transformers, refrigerators, high-efficiency boiler super heater tubes etc. Solid gas turbines blades typically act as fins, conducting heat down their length to a cool disc. 1.1 Fin Materials Properties: Aluminum Fins: Provide the best overall value, Stainless Steel Fins: Fight high external corrosion, Copper Fins: Provide the best heat transfer 1.2 Introduction of fin A fin may be a surface that extends from associate object to extend the speed of warmth transfer to or from the setting by increasing convection. For the principle of conduction, convection, radiation of an pin configuration determines the amount of heat it transfers Increasing the temperature difference between the fin configuration and the depends on the environment, slightly increasing the convection heat transfer coefficient, or slightly increasing the surface area of the pin configuration of the object increases the heat transfer. Sometimes it is not economical or it is not feasible to change the first two
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 10 | Oct 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 111 options. Adding a fin configuration to the object, however, slightly increases the surface area and can sometimes be economical solution to heat transfer problems. Circumferential fins around the cylinder, square and rectangular shape of a motor cycle engine and fins attached to condenser tubes of a refrigerator are a few familiar examples only occurs when there's a temperature distinction, Flows quicker once this distinction is higher, continually flows from high to temperature, larger is bigger with greater expanse. 2. LITERATURE REVIEW If new technique is being developed, the underlying principles can also be studied well in advance so that more efficient technique can be developed. So, extensive literature survey on compact plate fin heat exchangers is carried out for plain and perforated fin surfaces, reviewed the published literature on numerical evaluation of heat transfer and flow on different type of fin surfaces. B. Ramdas Pradip et. al. [1] studied many industries are utilizing thermal systems wherein overheating can damage the system components and which may lead to failure of the system. To overcome this problem, thermal systems with heat exchanger effective emitters such as ribs, fins, baffles etc. are desirable. The need to increase the thermal performance of the systems, there by affecting energy, material and cost savings has led to development and use of many techniques known as “Heat transfer Augmentation”. This technique is additionally termed as “Heat transfer Enhancement”. Augmentation techniques increase the convective heat transfer by reducing the thermal resistance in a heat exchanger. Many heat augmentation techniques has been reviewed, these are (a) surface roughness, (b) plate baffles and wave baffles, (c) perforated baffles, (d) inclined baffles, (e) porous baffles, (f) channel, Crossed Ribs and Grooves. Most of these techniques are based on the baffle arrangement. The Heat transfer enhancement techniques lead to increase in heat transfer coefficient but at the cost of increase in pressure drop. Pardeep Singh, Harvinder lal, Baljit Singh Ubhi et al (2014).[2] In this paper, the heat transfer performance and effectiveness of fin is analyzed by design of fin with various extensions such as rectangular extension, trapezium extension, triangular extensions and circular segmental extensions. The heat transfer performance of fin with same geometry with various extensions and without extensions is compared. The ranging 5% to 12% increase in heat transfer can be achieved with these various extensions on fin as compare to same geometry of fin without these extensions. Kumbhar D.G, Dr. N.K. Sane, Chavan S. T., et al (2009) [3] in this paper, the effect of triangular perforations on rectangular fin is investigates the comparison of perforated fin with solid fin for temperature distribution along the fin and heat transfer rate. The analysis is done using software ANSYS and also by experimentation. The investigation observed that heat transfer rate increases with perforations as compared to fins of similar dimensions without perforations. Umesh Vandeorao Awasarmol et. al (2010).[4] Researcher the first engine blocks were taken for experimentation work. Modifying the solid rectangular fins as permeable fins by drilling three holes per fins inline in one half of the length of the fin of a cylinder block. The investigation observed heat transfer rates, heat transfer coefficients and percentage saving of material for solid and permeable fins are compared. The experiment shows that heat transfer rate improves with the use of permeable fins. The base temperatures profiles of solid fins are more elevated as compared to permeable fins and the tip temperatures of solid fins are more elevated as compared to permeable fins. It means that for the same heat flux the cylinder with permeable fins runs cool which shows that heat transfer rate is more in permeable fins as compared to solid fins. Also there is a net increase in heat transfer rate with permeable fins as compared to that of the cylinder block with solid fins. N. Nagarani et al. [2012] [5] The study of this paper presents numerical and experimental comparative study of elliptical and circular fins which are made up of same kind of metal with same surface area and fed with constant heat inputs under free convection. The numerical result show a lot of distribution of isotherms and elevated rate of temperature distribution on the axis of elliptical fin than those of circular fin. In this research work, the heat transfer of elliptical and circular fins which are made up of same kind of metal with same surface area has been analyzed experimentally by feeding constant heat inputs below free convection. In elliptical fin, the surface temperature goes on decreasing gradually and continuously. The experimental results show that the performances of elliptical fins are better in respect of isotherms, temperature distribution, formed tube potency and effectiveness when put next to those of circular fins. Rossano Comunelo [6] had studied the influence of neighbourhood of fins under the natural convection field using vertical plates. The vertical plate that was thought of had a length of zero.15 m. Their study enclosed the numerical simulations in conjunction with experimental studies.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 10 | Oct 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 112 Waqar Ahmed Khan [7]. The pin-fins, fins with circular cross-section, were applied heat removal mechanism in the electronic packaging by The authors had developed analytical methods for estimating the heat transfer rate from heat sinks with pin-fins organized in inline similarly as staggered pattern. Gaurav A Chaudhari [8]. They was investigated by the improvement of fin effectiveness underneath the natural convection variable the perforations on the fins by the plate fins, rectangular cross-sectional area, were considered by the authors in this experimental study. They had investigated for 100 present, 20% and 30% fin perforations for varying operating conditions. From their results, they had concluded that fin configuration with 30% perforation provided higher heat transfer rate. Padma Lochan Nayak [9]. An circulate composite fin for dissipating heat within the radial direction was studied by experimentation by the authors had additionally investigated the impact of surface coatings on the fin surfaces over the fin effectiveness. The zinc surfaces coatings were compared with the fin configuration of without any surface coatings. Mangesh D Shende [10] had analyzed such a radial heat sink for heat removal mechanism in LEDs under the natural convection field. Their experimental study was conducted by varying three parameters – fin length, fin height and number of fins – for a specified heat flux condition. Based on their results, they had noted that as the fin length, fin height and the number of fins were increased, the thermal resistance and the heat transfer coefficient decreased. REFERENCE: [1] B. Ramdas, Pradip and K. Kumar, Dinesh, “A Study on the Heat Transfer Enhancement for Air Flow through a Duct with Various Rib Inserts”, International Journal of Latest Trends in Engineering and Technology, vol. 2, issue 4, pp. 479-485, 2013. [2] Pardeep Singh, Harvinder lal, Baljit Singh Ubhi, “Design and Analysis for Heat Transfer through Fin with Extensions” International Journal of Innovative Research in Science, Engineering and Technology , Vol. 3, Issue 5, May 2014, pp.12054 – 12061 [3] Kumbhar D.G., Dr. N K Saoe, Chavan S.T “ Finite Element Analysis and Experimental Study of Convective Heat Transfer Augmentation from Horizontal Rectangular Fin by Triangular Perforations”, Proc. of the International Conference on Advances in Mechanical Engineering, August 3-5, 2009, pp. 376-380. [4] Ashok Tukaram Pise, Umesh Vandeorao Awasarmol, “Investigation of enhancement of natural convection heat transfer from engine cylinder with permeable fins”, International journal of mechanical engineering and technology ,volume 1, Aug 2010, pp. 238-247. [5] N.Nagarani et al, “Experimental Heat transfer Analysis on Annular Circular and Elliptical fins”, International Journal of Engineering Science and Technology Vol. 2(7), 2010, 2839- 2845. [6] Rossano Comunelo, Saulo Guths,”Natural convection at Isothermal Vertical Plate: Neighborhood Influence” 18th International Conference of Mechanical Engineering, 2005; Ouro Preto [7] Waqar Ahmed Khan, J. Richard Culham M. Michael Yovanovich,”Modeling of Cylindrical Pin-fin Heat Sinks for Electronic Packaging” IEEE Transactions on Components And Packaging Technologies, Vol.31, No 3; September 2008; [8] Gaurav A Chaudhari, Indrajit N Wankhede, Mithesh H Patil,”Effect of Percentage of Perforation on the Natural Convection Heat Transfer from a Fin Array” International Journal of Engineering and Technical Research, Volume-3, Issue-2; February 2015. [9] Padma Lochan Nayak, Suvendu Mohanty, Jagdish Pradhan,”Experimental Investigation of Natural Convection for an Annular Composite Fin by using Matlab Programing” International Journal of Advanced Research in Education Technology, vol-2, Issue 2; April- June 2015; [10] Mangesh D Shende, Ashish Mahalle,”Natural Convection Heat Transfer from a Radial Heat Sink with Horizontal Rectangular Fins” International Journal of Innovative Research in Advanced Engineering, Volume 1, Issue 8; September 2014;