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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 814
APPLICATION OF RUBBER PROPERTIES IN CLAY BRICKS
G. Mounika1, Mudigonda Harish kumar2
1,2Assistant Professor, Civil Engineering Department, Holymary Institute of Technology and Sciences,
Hyderabad, 501301.
--------------------------------------------------------------------------------***--------------------------------------------------------------------------------
Abstract:- The main objective of this study is to find the strength characteristics of a clay brick when it is mixed with epdm rubber
and stone dust. The specimens are prepared by adding Epdm rubber in percentages 10%,20%,30%,40%,50%,stone dust with
50%,40%,30%,20%,10% and maintain clay soil percentage as 50% in all conditions. Prepared specimens are dried for 7 days and
after that sent to burning at a temperature of around 900. c at Raja ram brick manufacturing factory in Ghatkesar. Manufactured
bricks are tested for the compressive strength, tensile strength and obtained results are compared with conventional clay brick.
Modified bricks with epdm rubber at 20% and stone dust at 40% have given good compressive strength.
Key words: Modified bricks, EPDM rubber and stone dust.
I. INTRODUCTION:
Many researchers have done their contribution to increase the strength of bricks, but the addition of epdm rubber and stone
dust in clay bricks has not yet blended before. With increase in population there is an increase in demand for construction. The
quality of bricks plays a key role in the strength of structure, the addition of raw materials like epdm rubber and stone dust will
improve the strength of brick and also improves environmental conditions.
II. LITERATURE REVIEW:
1) Andre L.N. Inacio et al (2017): Thermoplastic composites reinforced with natural fibers are increasingly gaining
attention, not only for environmental concerns, but also for economic reasons. Bamboo is a fast growing lignocellulosic
material composed of high strength natural fibers and is a valuable contribution to the production of alternative
materials and as reinforcement of matrices.
2) Niki D.Beskou et al (2016): Fatigue crack has been recognized as one of the main forms for structural damage in
asphalt concrete pavements. These additives are Polypropylene (PP), Crumb rubber (CR), Cellulose fiber (CF), Asbestos
fiber (AF) and Gilsonite (GS).
3) Azza MohamedElleboudy et al (2017): Performance of geogrid in gravel roads subjected to repeated loads was
investigated through laboratory testing. Conducted cyclic plate load test on unpaved roads.
4) Iman Mohammadi et al (2014): Applying water-soaking treatment on CRC pavements was investigated. Fresh and
hardened characteristics of rubberised-concrete were evaluated. Water-soaking treatment significantly enhanced
mechanical properties of CRC. An equation for estimating strength of CRC was introduced.
5) Lei Gao et al(2018): RAP ( reclaimed asphalt pavements )mixtures has low temperature performance when compared
to the new mixture, new mixture has a worse indirect tensile resistance than RAP mixture, RAP mixture has worse
fatigue performance.
6) Suo Zhi et al (2012): He said that Modified polymer bituminous materials are better than unmodified bituminous
materials for crack resistance.
7) D. S. V. Prasad et al(2009): Cyclic load tests are carried out in the laboratory by placing a circular metal plate on the
model of flexible pavements
8) Mohd Kashif Khan et al (2015): He finally concluded that the use of stone dust and tyre used for concrete will reduce
the pollution and perform as low weight concrete and used in road base.
III.EXPERIMENTAL WORKS:
2.1Materials
2.1.1 Soil: soil used in this study has brought from Bogaram area. The proportion of this soil is 50% in all proportions mixed
with epdm rubber and stone dust. Laboratory tests were conducted on soil.Table.1.shows the physical and chemical
properties of soil.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 815
Table.1.Physical and chemical properties of the soil
S.NO. SOIL PROPERTIES VALUES
1. Moisture content% 18
2. Specific gravity 2.1
3. Liquid limit% 28
4. Plastic limit% 19
5. Clay% 51
6. Silt% 27
7. Sand% 15
8. Ph 7.5
2.2.2 Epdm Rubber: A sample of recycled epdm rubber has been collected from the local vendor Alfa polymers in Hyderabad.
Epdm rubber is a type of synthetic rubber, it is an elastomer characterized by a wide range of applications. It consist high
content of ethylene and it resists high temperatures and tensile stress. It has low specific gravity.
Fig.1 Epdm Rubber
2.3.3 Stone Dust: stone dust used in this research was brought from deposits located in tandur mining area.Table.2.shows the
physical and chemical properties of stone dust.
Table.2.physical and chemical properties of stone dust
S.NO PROPERTIES %
1 Moisture content 1.21
2 Specific gravity 2.56
3 Sio2 25.21
4 cao 35.2
2.4.4 Specimen preparation: Soil obtained from Bogaram area is cleaned from organic matter, later it is crushed and made in to
powder form. Then recycled EPDM rubber with percentages of 10%, 20%, 30%, 40%, 50% and stone dust with 50%, 40%,
30%, 20%, and 10% is added to the powdered soil by maintaining clay soil percentage as 50% in all conditions. Initially 26% of
water is added to the clay soil. Clay soil mixed with water and raw materials with different percentages is placed in wooden
brick mould for specimen preparation. Specimens prepared are dried for 7 days and sent for burning at a temperature of 900C.
After that brick is tested for compressive strength.
2.5.5 Compressive strength test: Specimens are immersed in water at a room temperature for 24 hrs after that take them from
water and allow drying for 1 hr at room temperature. Wipe out if any water or moisture content present on bricks with clean
cloth. Then specimens are placed in compressive testing machine. Apply load and note the reading at which failure occurs.
IV.RESULTS AND CONCLUSION:
From the experimental results it was found that the combination of 20% Epdm and 40% of stone dust is showing the maximum
compressive strength. By Increasing the percentage of Epdm and decreasing the percentage of stone dust is showing decrease
in compressive strength, because of less stone dust proportion in specimens. Stone dust is having main chemicals SiO2 and CaO
which are acting as binders. Epdm rubber is non degradable material and dumping of epdm rubber occupies more land area at
the same time dust produced from quarries or from crushing units of rocks produces fine material in the form of dust. This
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 816
stone dust is lighter material and it occupies more area for storage and causes air pollution which is a major issue these days.
To overcome issues like shortage of space to dump and air pollution these materials can be used in preparation of bricks so that
pollution can also be controlled.
Table.3 Compressive strength of bricks
S.NO. Bricks with 50% clay and % epdm rubber Bricks with 50% clay and % stone dust Compressive strength(mpa)
1 50%clay &10% epdm 50%clay &50% stone dust 15.1
2 50%clay &20% epdm 50%clay &40% stone dust 17.1
3 50%clay &30% epdm 50%clay &30% stone dust 13.2
4 50%clay &40% epdm 50%clay &20% stone dust 11.6
5 50%clay &50% epdm 50%clay &10% stone dust 10.2
V.REFERENCES:
[1] Andre L.N. Inacio, Renato C. Nonato, Baltus C. Bonse. Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of
fiber and compatibilizer content on properties using factorial design, POLYMER TESTING, (2017) 214- 222.
[2] Mohd Kashif Khan, Bhanu Pratap Singh. Used Of Recycled Tyre/Rubber as Course Aggregate and Stone Dust As Fine
Aggregate in Cement Concrete Works, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) (Sep. - Oct. 2015), PP 101-
107.
[3] Oana Carașca. Soil improvement by mixing: techniques and performances, Sustainable Solutions for Energy and
Environment, EENVIRO - YRC 2015, 18-20 November 2015, Bucharest, Romania.
[4] Amit Kumar Singh, Vikas Srivastava, V.C. Agarwal. Stone dust in concrete: effect on compressive strength, International
Journal of Engineering and Technical Research (IJETR) ISSN: 2321-0869 (O) 2454-4698 (P), Volume-3, Issue-8, August 2015.
[5] K. Shyam Prakash and Ch. Hanumantha Rao. Study on Compressive Strength of Quarry Dust as Fine Aggregate in Concrete,
Hindawi Publishing Corporation Advances in Civil Engineering, Volume 2016, Article ID 1742769, 5 pages.
[6] Radhikesh p. Nanda, Amiya k. Das, Moharana.N.C. Stone crusher dust as a fine aggregate in concrete for paving blocks,
international journal of civil and structural engineering ,volume 1, no 3, 2010.
[7] Er. S. Thirougnaname, Er. S. Segaran. Use of unseived stone dust as fine aggregate in mortar, International Journal of Civil
Engineering and Technology (Ijciet), Volume 5, Issue 7, July (2014), pp. 01-06.
[8] Lei Gao, Hua Li, Jianguang Xie, Zengbing Yu, Stephane Charmot. Evaluation of pavement performance for reclaimed asphalt
materials in different layers, CONSTRUCTION AND BUILDING MATERIALS, (2018) 561–566.
[9] Iman Mohammadi, Hadi Khabbaz, Kirk Vessalas. In-depth assessment of Crumb Rubber Concrete (CRC) prepared by water-
soaking treatment method for rigid pavements, CONSTRUCTION AND BUILDING MATERIALS, (2014) 456–471.
[10] Suo Zhi, Wong Wing Gun , Luo Xiao Hui , Tian Bo. Evaluation of fatigue crack behavior in asphalt concrete pavements with
different polymer modifiers, CONSTRUCTION AND BUILDING MATERIALS, (2012) 117–125.
[11] Andre L.N. Inacio, Renato C. Nonato, Baltus C. Bonse. Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of
fiber and compatibilizer content on properties using factorial design, POLYMER TESTING, (2017) 214- 222.
[12] Naman Agarwal, Ajit Kumar. Design of stone dust stabilized road, International Journal of Civil Engineering and
Technology (IJCIET), Volume 6, Issue 5, May (2015), pp. 28-33.
[13] Niki D.Beskou, Stephanos V.Tsinopoulos, GeorgeD.Hatzigeorgiou. Fatigue cracking failure criterion for flexible pavements
under moving vehicles, SOIL DYNAMICS AND EARTH QUAKE ENGINEERING, (2016)476–479.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 817
GOTTIGA MOUNIKA (M.TECH),
COMPLETED B.Tech FROM IIIT(BASARA)
[14] Azza MohamedElleboudy, Asser MoslehSaleh, Amany GoudaSalama. Assessment of geogrids in gravel roads under cyclic
loading, Alexandria engineering journal (2017), Pages 319-326.
[15] Mohd Kashif Khan, Bhanu Pratap Singh. Used Of Recycled Tyre/Rubber as Course Aggregate and Stone Dust As Fine
Aggregate in Cement Concrete Works, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) (Sep. - Oct. 2015), PP 101-
107.
[16] D. S. V. Prasad and G. V. R. Prasada Raju. Performance of waste tyre rubber on model flexible pavement, ARPN Journal of
Engineering and Applied Sciences VOL. 4, NO. 6, AUGUST 2009.
[17] Yash Pandey, Dr. Sangita and Dr. Vandana Tare. Utilization of Coal Mixed Waste Aggregates available at Thermal Power
Plants for GSB and Asphalt Mixtures, Advances in Transportation Geotechnics 3 . The 3rd International Conference on
Transportation Geotechnics (ICTG 2016), Procedia Engineering Volume 143, 2016, Pages 170–177.
AUTHOR

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IRJET- Application of Rubber Properties in Clay Bricks

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 814 APPLICATION OF RUBBER PROPERTIES IN CLAY BRICKS G. Mounika1, Mudigonda Harish kumar2 1,2Assistant Professor, Civil Engineering Department, Holymary Institute of Technology and Sciences, Hyderabad, 501301. --------------------------------------------------------------------------------***-------------------------------------------------------------------------------- Abstract:- The main objective of this study is to find the strength characteristics of a clay brick when it is mixed with epdm rubber and stone dust. The specimens are prepared by adding Epdm rubber in percentages 10%,20%,30%,40%,50%,stone dust with 50%,40%,30%,20%,10% and maintain clay soil percentage as 50% in all conditions. Prepared specimens are dried for 7 days and after that sent to burning at a temperature of around 900. c at Raja ram brick manufacturing factory in Ghatkesar. Manufactured bricks are tested for the compressive strength, tensile strength and obtained results are compared with conventional clay brick. Modified bricks with epdm rubber at 20% and stone dust at 40% have given good compressive strength. Key words: Modified bricks, EPDM rubber and stone dust. I. INTRODUCTION: Many researchers have done their contribution to increase the strength of bricks, but the addition of epdm rubber and stone dust in clay bricks has not yet blended before. With increase in population there is an increase in demand for construction. The quality of bricks plays a key role in the strength of structure, the addition of raw materials like epdm rubber and stone dust will improve the strength of brick and also improves environmental conditions. II. LITERATURE REVIEW: 1) Andre L.N. Inacio et al (2017): Thermoplastic composites reinforced with natural fibers are increasingly gaining attention, not only for environmental concerns, but also for economic reasons. Bamboo is a fast growing lignocellulosic material composed of high strength natural fibers and is a valuable contribution to the production of alternative materials and as reinforcement of matrices. 2) Niki D.Beskou et al (2016): Fatigue crack has been recognized as one of the main forms for structural damage in asphalt concrete pavements. These additives are Polypropylene (PP), Crumb rubber (CR), Cellulose fiber (CF), Asbestos fiber (AF) and Gilsonite (GS). 3) Azza MohamedElleboudy et al (2017): Performance of geogrid in gravel roads subjected to repeated loads was investigated through laboratory testing. Conducted cyclic plate load test on unpaved roads. 4) Iman Mohammadi et al (2014): Applying water-soaking treatment on CRC pavements was investigated. Fresh and hardened characteristics of rubberised-concrete were evaluated. Water-soaking treatment significantly enhanced mechanical properties of CRC. An equation for estimating strength of CRC was introduced. 5) Lei Gao et al(2018): RAP ( reclaimed asphalt pavements )mixtures has low temperature performance when compared to the new mixture, new mixture has a worse indirect tensile resistance than RAP mixture, RAP mixture has worse fatigue performance. 6) Suo Zhi et al (2012): He said that Modified polymer bituminous materials are better than unmodified bituminous materials for crack resistance. 7) D. S. V. Prasad et al(2009): Cyclic load tests are carried out in the laboratory by placing a circular metal plate on the model of flexible pavements 8) Mohd Kashif Khan et al (2015): He finally concluded that the use of stone dust and tyre used for concrete will reduce the pollution and perform as low weight concrete and used in road base. III.EXPERIMENTAL WORKS: 2.1Materials 2.1.1 Soil: soil used in this study has brought from Bogaram area. The proportion of this soil is 50% in all proportions mixed with epdm rubber and stone dust. Laboratory tests were conducted on soil.Table.1.shows the physical and chemical properties of soil.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 815 Table.1.Physical and chemical properties of the soil S.NO. SOIL PROPERTIES VALUES 1. Moisture content% 18 2. Specific gravity 2.1 3. Liquid limit% 28 4. Plastic limit% 19 5. Clay% 51 6. Silt% 27 7. Sand% 15 8. Ph 7.5 2.2.2 Epdm Rubber: A sample of recycled epdm rubber has been collected from the local vendor Alfa polymers in Hyderabad. Epdm rubber is a type of synthetic rubber, it is an elastomer characterized by a wide range of applications. It consist high content of ethylene and it resists high temperatures and tensile stress. It has low specific gravity. Fig.1 Epdm Rubber 2.3.3 Stone Dust: stone dust used in this research was brought from deposits located in tandur mining area.Table.2.shows the physical and chemical properties of stone dust. Table.2.physical and chemical properties of stone dust S.NO PROPERTIES % 1 Moisture content 1.21 2 Specific gravity 2.56 3 Sio2 25.21 4 cao 35.2 2.4.4 Specimen preparation: Soil obtained from Bogaram area is cleaned from organic matter, later it is crushed and made in to powder form. Then recycled EPDM rubber with percentages of 10%, 20%, 30%, 40%, 50% and stone dust with 50%, 40%, 30%, 20%, and 10% is added to the powdered soil by maintaining clay soil percentage as 50% in all conditions. Initially 26% of water is added to the clay soil. Clay soil mixed with water and raw materials with different percentages is placed in wooden brick mould for specimen preparation. Specimens prepared are dried for 7 days and sent for burning at a temperature of 900C. After that brick is tested for compressive strength. 2.5.5 Compressive strength test: Specimens are immersed in water at a room temperature for 24 hrs after that take them from water and allow drying for 1 hr at room temperature. Wipe out if any water or moisture content present on bricks with clean cloth. Then specimens are placed in compressive testing machine. Apply load and note the reading at which failure occurs. IV.RESULTS AND CONCLUSION: From the experimental results it was found that the combination of 20% Epdm and 40% of stone dust is showing the maximum compressive strength. By Increasing the percentage of Epdm and decreasing the percentage of stone dust is showing decrease in compressive strength, because of less stone dust proportion in specimens. Stone dust is having main chemicals SiO2 and CaO which are acting as binders. Epdm rubber is non degradable material and dumping of epdm rubber occupies more land area at the same time dust produced from quarries or from crushing units of rocks produces fine material in the form of dust. This
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 816 stone dust is lighter material and it occupies more area for storage and causes air pollution which is a major issue these days. To overcome issues like shortage of space to dump and air pollution these materials can be used in preparation of bricks so that pollution can also be controlled. Table.3 Compressive strength of bricks S.NO. Bricks with 50% clay and % epdm rubber Bricks with 50% clay and % stone dust Compressive strength(mpa) 1 50%clay &10% epdm 50%clay &50% stone dust 15.1 2 50%clay &20% epdm 50%clay &40% stone dust 17.1 3 50%clay &30% epdm 50%clay &30% stone dust 13.2 4 50%clay &40% epdm 50%clay &20% stone dust 11.6 5 50%clay &50% epdm 50%clay &10% stone dust 10.2 V.REFERENCES: [1] Andre L.N. Inacio, Renato C. Nonato, Baltus C. Bonse. Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of fiber and compatibilizer content on properties using factorial design, POLYMER TESTING, (2017) 214- 222. [2] Mohd Kashif Khan, Bhanu Pratap Singh. Used Of Recycled Tyre/Rubber as Course Aggregate and Stone Dust As Fine Aggregate in Cement Concrete Works, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) (Sep. - Oct. 2015), PP 101- 107. [3] Oana Carașca. Soil improvement by mixing: techniques and performances, Sustainable Solutions for Energy and Environment, EENVIRO - YRC 2015, 18-20 November 2015, Bucharest, Romania. [4] Amit Kumar Singh, Vikas Srivastava, V.C. Agarwal. Stone dust in concrete: effect on compressive strength, International Journal of Engineering and Technical Research (IJETR) ISSN: 2321-0869 (O) 2454-4698 (P), Volume-3, Issue-8, August 2015. [5] K. Shyam Prakash and Ch. Hanumantha Rao. Study on Compressive Strength of Quarry Dust as Fine Aggregate in Concrete, Hindawi Publishing Corporation Advances in Civil Engineering, Volume 2016, Article ID 1742769, 5 pages. [6] Radhikesh p. Nanda, Amiya k. Das, Moharana.N.C. Stone crusher dust as a fine aggregate in concrete for paving blocks, international journal of civil and structural engineering ,volume 1, no 3, 2010. [7] Er. S. Thirougnaname, Er. S. Segaran. Use of unseived stone dust as fine aggregate in mortar, International Journal of Civil Engineering and Technology (Ijciet), Volume 5, Issue 7, July (2014), pp. 01-06. [8] Lei Gao, Hua Li, Jianguang Xie, Zengbing Yu, Stephane Charmot. Evaluation of pavement performance for reclaimed asphalt materials in different layers, CONSTRUCTION AND BUILDING MATERIALS, (2018) 561–566. [9] Iman Mohammadi, Hadi Khabbaz, Kirk Vessalas. In-depth assessment of Crumb Rubber Concrete (CRC) prepared by water- soaking treatment method for rigid pavements, CONSTRUCTION AND BUILDING MATERIALS, (2014) 456–471. [10] Suo Zhi, Wong Wing Gun , Luo Xiao Hui , Tian Bo. Evaluation of fatigue crack behavior in asphalt concrete pavements with different polymer modifiers, CONSTRUCTION AND BUILDING MATERIALS, (2012) 117–125. [11] Andre L.N. Inacio, Renato C. Nonato, Baltus C. Bonse. Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of fiber and compatibilizer content on properties using factorial design, POLYMER TESTING, (2017) 214- 222. [12] Naman Agarwal, Ajit Kumar. Design of stone dust stabilized road, International Journal of Civil Engineering and Technology (IJCIET), Volume 6, Issue 5, May (2015), pp. 28-33. [13] Niki D.Beskou, Stephanos V.Tsinopoulos, GeorgeD.Hatzigeorgiou. Fatigue cracking failure criterion for flexible pavements under moving vehicles, SOIL DYNAMICS AND EARTH QUAKE ENGINEERING, (2016)476–479.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 12 | Dec 2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 817 GOTTIGA MOUNIKA (M.TECH), COMPLETED B.Tech FROM IIIT(BASARA) [14] Azza MohamedElleboudy, Asser MoslehSaleh, Amany GoudaSalama. Assessment of geogrids in gravel roads under cyclic loading, Alexandria engineering journal (2017), Pages 319-326. [15] Mohd Kashif Khan, Bhanu Pratap Singh. Used Of Recycled Tyre/Rubber as Course Aggregate and Stone Dust As Fine Aggregate in Cement Concrete Works, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) (Sep. - Oct. 2015), PP 101- 107. [16] D. S. V. Prasad and G. V. R. Prasada Raju. Performance of waste tyre rubber on model flexible pavement, ARPN Journal of Engineering and Applied Sciences VOL. 4, NO. 6, AUGUST 2009. [17] Yash Pandey, Dr. Sangita and Dr. Vandana Tare. Utilization of Coal Mixed Waste Aggregates available at Thermal Power Plants for GSB and Asphalt Mixtures, Advances in Transportation Geotechnics 3 . The 3rd International Conference on Transportation Geotechnics (ICTG 2016), Procedia Engineering Volume 143, 2016, Pages 170–177. AUTHOR