IoT water management

EFFTRONICS SYSTEMS PVT. LTD.
40-15-9, Brundavan Colony, MG Road
Vijayawada, India – 520010www.efftronics.com
HOW TO REDUCE UFW ?

Copyright ©2018 Efftronics Systems Pvt. Ltd. All rights reserved. 2
1. About Efftronics
2. Water scenario and UFW (Indian Context)
3. IoT solution & Architecture
4. Use cases
5. STP Water Quality + Quantity (Real time
monitoring)
6. Technical Specification
AGENDA

Client for understanding the
Technology trends & Market
Trends in ICTCIO Choice – 2017’
Award
30+ Years of Product Expertise by harnessing
latest technologies
100+ Engineers in Research & Development (R&D)
In-House Manufacturing facility with 100+ Staff
50,000 SQFT facility for various activities
Vision
“To provide insight for
enhancing wealth”
INSIGHT - refers to TRUTH. Our
Vision is to develop Products &
Solutions to the Customers which
provide truthful information
that can optimize & improve the
Business Process.
Quality Policy
"We shall provide information
technology products/services
that exceed customer
expectations in their
functionality, usability,
reliability, performance,
adaptability and supportability
to achieve market leadership and
continual improvement of
business performance"
To provide freedom of
creativity/innovation in
exploiting the potential of
information technology.
Mission
OEM Partner
Copyright ©2020 Efftronics Systems Pvt. Ltd. All rights reserved.
One of 20 Most
Promising LED Lighting
Manufacturer
One of 10 Most
Recommended IoT
Solution Providers

DESIGN CAPABILITIES
Proven Expertise In Building end-to-end IoT Solutions
Building Systems of Systems
Algorithms & Analytics
Access
Storage
Edge Processing
Communicate
Sense & Control

MANUFACTURING
CHAIN PROCESS
Planning and Scheduling and Tracking of orders through ERP
 PRODUCTION: 15,000 -SFT AREA
 Following standard processes like IPC & J-STD
 Detailed planning and scheduling and tracking of
orders through ERP
 Implementation of seamless tracking and tracing of
material, components and products
 Just in time Supply Chain
 Chain Process to optimize time, cost and improve
quality
 Automated Testers assuring quality
 5S Implementation

Foot Print
9000+
Locations Products India Srilanka Bangladesh
Signaling Data
Loggers
10K 26 1
Networks 200+ 1 1
PHMU 800+ - -
BHMS 80+ - -
Electronic Block
Instrument
50+ - -
12000+
Product deployments
120+Service Centers
Service Centers
Deployment in Railways
International Footprint @
Srilanka , Bangladesh , Poland

Indian Railways IoT Network
Million Things
6+
of Railway Signaling System
12kInstalled in More than
Stations in India
Products
22+Million Records
Generated Everyday
Command Control Centers across
India
200+Connected to
7k

IT- DRIVING BUSINESS
 Complete Order Tracking
 Financial Management
 Products BOMs &
Configuration Management
 Vendor Evaluation
Enterprise Resource Planning
 Auto Integration With ERP
 Optimized Sale Orders
Execution Planner
 Inventory Projection Tool
Order Management System
 Control of Inflow and
Outflow of Cash
 Visualize Future Incoming
and Outgoing of Cash
 Mobile Integration
Cash Flow
 Just In Time Procurement
 Inventory & Tracking
 Finished Products Tracking
 Integration with Mobility/Mail Alert
R&D Project Planner
Time Attendance Management System
Customer Relationship
Management
 Leads to Quotation
Integration
 Integration with ERP
 Mobile and Web
Platform
 Analytics
1
2
3
4
5
6

END-TO-END SMART SOLUTIONS
YOUR ONE-STOP DESTINATION FOR
for 24/7 operation
under Harsh Indian Environment Conditions
DC track circuit & Point machine health monitoring
Data Logger System
LC gate warning system
Integrated passenger information system
Digital clocks with GPS synchronization
Signal ahead alert system
Wrong operation indication system
Solid state block proving by axle counter
System integrity tester
Intelligent Sensors
Online Distributed Appliance Control
Energy Information System
Lighting Control
Access Controls
Indoor Air Quality Monitoring System
Blind Controls
Environmental Sensors
Adaptive Traffic Control System
Bus Stop and Bus Destination Displays
Public Addressing System
Variable Message Signage (LED displays)
Predictive Maintenance Solutions
Asset Performance Management
Command Control Centre
Automatic Number Plate and Signal Violation Detection
Building Automation
Battery and Power monitoring
Digitalization – Define, Build, Deploy and Manage
Energy Management System
Smart Water Management

C U S T O M E R S
Railways Smart Buildings
Various Industries
Various House Holds
Smart
Cities
Various Municipal
Corporation
Various MSIs

INDIA’S WATER SITUATION
India is suffering a very significant water crisis with economic growth, livelihoods, human well-
being, as well as ecological sustainability at stake
 India has ~17% of world’s population but has only 4% of the
world’s freshwater resources
 2 lakh people die every year due to inadequate water,
sanitation and hygiene
 Major cities (Delhi, Bengaluru, Chennai, Hyderabad and
others) to reach zero groundwater levels by 2020, affecting
100 million people.
 12 % of population already living the 'Day Zero' scenario
 Losses of 40 % of piped water in urban areas
Source: CWMI NITI Aayog , Aug 2019

Understanding Water Losses
Authorized
consumption
Billed metered
consumption
Billed metered consumption
Revenue Water
Billed unmetered consumption
Unbilled
authorized
consumption
Unbilled metered consumption
Non Revenue Water/
Unaccounted Water
Unbilled metered consumption
Water Losses
Apparent Losses
Unauthorized consumption
Metering inaccuracies
Real Losses
Leakages on transmission and/or
distribution mains
Leakages overflows at utility
storage tank
Leakage on service connections up
to point of consumer metering
Source:
International Water
Association

Understanding Water Losses
Expanding water networks without addressing water losses will only lead to a cycle of waste and inefficiency
Vicious NRW Cycle Virtuous NRW Cycle

CASE STUDY
Vijayawada Municipal
Corporation
 Installed : 2009-10
 O & M till date

VIJAYAWADA WATER NETWORK(existing)
Population : 10.5 lakhs(2011 census)
Source : Krishna River
ELSR/GSR : 68 No.s
WTP : 5 No.s

Project Objective
• Right quantity at Right time of water distribution
• Right quality of water
• Reduce Wastage of Water

Installations
International
Recognition

Use Case:
Simulation

Use Case:
Real time status of Chlorination at WTP, ELSRS

Use Case:
Cleaning of Reservoirs

Use Case:

Use Case:
Plant Outflow (MGD)
Sum of all the
reservoirs
UFW per day (MGD) UFW
8.52 5.77 2.75 32.3 %
8.41 5.96 2.45 29.1 %
9.15 7.24 1.91 20.9 %
8.80 7.07 1.73 19.7 %
9.13 7.33 1.80 19.8 %
8.01 6.59 1.42 17.7 %
5.10 4.27 0.83 16.3 %
8.15 7.39 0.76 9.4 %
7.51 7.09 0.42 5.5 %
Reduction in UFW for 8MGD plant

Use Case:
Crisis Management
4 OCT 2009 TO 7 OCT 2009
• To provide safe drinking water
• To provide minimum water equally to everyone
Objective under flood situation :
• Operational capacity - 21 MGD
Situation under flood :
• Total installed capacity of Head Water Works - 40 MGD
• Treatment Plants shutdown due to flood - 19 MGD
• Acute shortfall – ~50%

Untimely Opening/Closing of
Valves
Unauthorized supply of Water
Overflow of water
Not Cleaning reservoirs
Not Chlorinating
Identify Undisciplined actions

Use Case:
Untimely Opening/Closing of Valves

Use Case:
Timeliness

Use Case:
Overflow reports

Use Case:
Demand reservoir wise
High Demand Reservoir Meeting required Demand

Use Case:
Under Utilized
High Demand

Impact of Data Driven Decision on
Performance:
 Schedule and duration adherence is improved > 90%
 150 LPCD supplied as per standards
 Actual water supply which was 24 MGD before
installation improved to 33 MGD within couple of months
with net 9 MGD increase

STP –Real time Effluent Monitoring
Parameters Monitored
1. Flow
2. Level
3. COD/BOD
4. TSS
5. pH
6. Turbidity

Technical
SpecificationsQuantity
Quality
Energy
Edge Device

Processor : 32 bit ARM
ADC Resolution : 16 bit or better
Conversion Accuracy : ± 1 LSB
Operating Temperature : -40°C to + 60°C
Internal Memory : 2GB SD Card (expandable up to 8GB)
Battery Backup (internal) : Lithium Battery.
Real-Time Clock : Internal, GPS synchronized
Watchdog Timer : System Reset upon system abnormalities
Sample Intervals : 1 sec. to 24 hr. in 1 second increments (user selectable)
Visual display : 16x2 Back-lit Alpha numeric LCD
User Interface Key pad : 16x2 Back-lit Alpha numeric LCD
Power consumption : < 0.5 A at 12V D.C. (Comm. Sleep Available)
Data transfer modes : RS232 / 485 / GSM / GPRS
Sensor Interfacing Ports
: RS 232 / 485-4 Nos.
: Digital Inputs: 8 Nos.
: Frequency: 4 Nos.
: Analog Voltage / Current / 4-20mA
: Channels 12 Nos. (Single ended) or 6 Nos. (Differential)
Time Sync : GPS Time Sync.
Data backup retrieval : USB2.0 / through laptop using RS232
Housing : Dust & Water proof as per IP54
Dimensions : 185mm x 115mm x 70mm (l x b x h)
IOT Edge Device

Flow Sensor Type Pulse DC excitation
System Separate with cable output
Power Supply 230VAC, 50 Hz
End Connection CS Flanges
Flange Rating CS, PN10
Electrode SS 316
Electrode type Round Head Electrodes
Meter Tube Equivalent to SS 304
Liner Hard Rubber
Coil Housing SS 316 with *fully welded construction
Protection category IP 67
Earthing Grounding Rings
Accuracy
±0.5 % of MV inclusive of linearity, repeatability,
pressure effects and hysteresis
Marking Flow direction with arrow
EM Flow sensors

Transducer
Application Clean Liquids of TSS less than 2%
Liquid temperature -40ᵒC to 120 ˚C
Pipe size range 25 - 4570 mm
Transducer type Clamp On / Insertion type
Flow Transmitter
Principle
Principle of Transit Time, DSP and Multi pulse
Transducer Technology
Power 24 VDC
Velocity range 0.03 to 12 m/sec
Outputs Isolated 4-20mA Pulse output for totalizer
Display 4 line * 8 character
Totalizer Forward, reverse and net totalizer
Enclosure NEMA 4X (IP65)
Enclosure Material Poly Carbonate SS Brass and plated steel
Accuracy +/- 1 % of full scale
Repeatability +/- 0.2%
Approvals Any standard approval
Ultrasonic Flow

General
Service water applications
Accuracy of measuring loop + 0.5% of full scale
Process connections Compression Flange range material
Process Temperature -40ᵒC to +80ᵒ C
Process Pressure 0.3 to 2 bar
Sensor
Type Ultrasonic
Range 0-10 m.
Output To be connected to level transmitter
Weather protection class IP 67 as per IS 13947 part 1
Mounting From top of reservoir, tank
Mounting nozzle Required
Transmitter
Type Microprocessor based (indicating type)
Power 24 VDC
Output Isolated 4-20 mA with 5 μA resolution.2 SPDT relays.
Weather protection class IP 67 as per IS 13947 part 1
Programming facility with Programmer Required
Type of display 7 segments, LED to display l from 0.00 to 9.99m
Span and zero adjustment Provided
Ultrasonic Level

Principle Amperometric Chlorine Analyzer (for measuring residual chlorine )
Range 0-5 PPM
Compensation Automatic temperature compensation.
Response time < 2mins
Resolution 0.01PPM
Accuracy +/- 2% of indicated value
Water inlet pressure 0.15 - 1 bar at inlet
Water consumption Not more than 50 Kl/h
Operating Temperature 0ᵒ C -45ᵒ C
Mounting PVC
Power range 24 VDC
Display backlit LCD
User interface Key pad
Output 4-20mA 2 SPDT relays
Operating temperature -0ᵒ C to +55ᵒ C
System health
indication
Required.
Housing
Conductive plastic to DIN43 700, base material ABS, with plug-in
controller module
Chlorine Analyzer

COD,BOD,TSS METHOD COD-BOD-SS : UV Vis Absorption
pH : Potentiometric with combination sensor
RANGE CX1000-3922:
COD : 0-800 mg/L
BOD : 0-400 mg/L
TSS : 0 -750 mg/L
PH : 0 – 14 pH
TYPE Advanced Microprocessor Based System
PROGRAMMING User defined , freely programmable, menu prompt, two
level password protected
OPERATION Reagent & Chemical free Analysis
OPERATION CYCLE Continuous or Batch Type mode
CLEANING Automatic built-in cleaning function. User programmable
ACCURACY ± 5% of F.S.
DISPLAY TYPE Digital Alpha Numeric Display 240 x 128 Pixels LCD with
Backlit
GRAPHICAL ANALYSIS Graphical trend Analysis, time based.
KEYPAD Touch Screen Type
RESPONSE TIME Less than 15 seconds
MEASURING CYCLE TIME Freely Programmable / Normally 3-5 min.
ANALOG OUTPUT Four Analog Outputs; 4-20 mA. DC, Isolated
DIGITAL OUTPUT RS485 MODBUS output

Make & Model Global Water - WQ201
Range 0 to 14pH
Accuracy 2%FS
Output 4-20mA
Operating Voltage 10 to 30 VDC
Operating Temperature -5 to +55°C
Warm-up Time 3 seconds
pH Sensor

Make & Model Global Water - WQ-COND
Range 0 to 100 nephelometric turbidity units(NTU)
Accuracy
± 2% of reading or
± 0.015 NTU from 0 to 40 NTU
± 5% of reading from 40 to 100 NTU
Repeatability ± 1.0% of reading or ± 0.002 NTU, whichever is greater
Sample Flow Required 200 to 750mL/minute
Operating Voltage 100-230 Vac, 50/60 Hz, auto selecting; 40 VA
Operating Temperature 0 to +50°C
Operating Humidity 5 to 95%RH
Response Time 15seconds
Turbidity Analyser

Module application LT/HT
Voltage input AC Vrms (Line to Neutral)
Current Input Current is sensed through the CTs
Frequency 45 - 55Hz
Accuracy Class 1
Working Load range 10% to 20%
Measuring Method
3 Phase 4 wire/ 3 wire, 1 Phase 2
wire
Communication RS485
Auxiliary power supply 24VDC
Operating Temperature -10 °C to +65 °C
Energy Monitoring Unit

Processor Intel Core i7, 2.8 GHz or higher
Memory 4 GB
Hard Drive 500 GB
Optical Drive DVD writer
Ports Two (2) No’s serial port, 4 USB Ports
Network Card Two (2) No’s Gigabit Ethernet ports
Key board USB Keyboard
Mouse USB Mouse
VGA Ports 2 No’s ( VGA/DVI/DP/HDMI)
Monitor 32” TFT Monitor
Operating System Windows 7 or 10 Professional (Licensed version)
Security Software Kaspersky antivirus (Licensed version)
SYSTEM Make HP/DELL
Printer HP LaserJet 1020 or similar
UPS
1KVA offline UPS for 30 min backup for above system load
(Only for CPU)
UPS Make Numeric / Emerson
Central Server

• PowerEdge R720 Server
• Intel Xeon E5-2643v2 3.5GHz, 25M Cache, 8.0GT/s QPI, Turbo, HT, 6C, 130W, Max Mem
1866MHz
• 25M Cache
• 4* 4GB Memory (1x4GB) 1333MHz Single Ranked LV RDIMMs (Support SDDC in
Optimized Mode)
• 4* 600GB 3.5-inch 15K RPM,6Gbps SAS Hot Plug Hard Drive
• PERC H710 Integrated RAID Controller, 512MB NV Cache, Mini-Type
• Dual, Hot-plug, Redundant Power Supply (1+1), 1100W
• Redundant Power Supply (1+1), 1100W
• DVD+/-RW ROM, SATA, Internal
• Dell(TM) KB212-B USB Entry Business Keyboard
• Dell(TM) MS111 USB Optical Mouse
• Windows Server 2012R2 Standard Edition, Factory Installed, No Media, 2 Socket, 2
VMs,NO
High End Server

@efftronics_ltd /efftronics /efftronics +efftronics
THANK YOU
Email: marketing@efftronics.com

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