Introduction to the manufacturing technologies. Fabrikazio teknologien sarrera. Introducción a los procesos de fabricación.

1. BACHELOR OF ENGINEERING
MANUFACTURING TECHNOLOGIES
INTRODUCTION
by Endika Gandarias

2. 2by Endika Gandarias
Dr. ENDIKA GANDARIAS MINTEGI
Mechanical and Manufacturing department
Mondragon Unibertsitatea - www.mondragon.edu
(Basque Country)
www.linkedin.com/in/endika-gandarias-mintegi-91174653
Further presentations: www.symbaloo.com/mix/manufacturingtechnology

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CONTENTS
 BIBLIOGRAPHY
 HISTORY OF MANUFACTURING
 MANUFACTURING TECHNOLOGIES
 MANUFACTURING APPLICATIONS
 MACHINING TECHNOLOGIES
 GLOSSARY
by Endika Gandarias

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BIBLIOGRAPHY
BIBLIOGRAPHY
by Endika Gandarias

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The author would like to thank all the bibliographic references and videos that
have contributed to the elaboration of these presentations.
For bibliographic references, please refer to:
• http://www.slideshare.net/endika55/bibliography-71763364 (PDF file)
• http://www.slideshare.net/endika55/bibliography-71763366 (PPT file)
For videos, please refer to:
• www.symbaloo.com/mix/manufacturingtechnology
BIBLIOGRAPHY
by Endika Gandarias

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HISTORY OF MANUFACTURING
HISTORY OF MANUFACTURING
by Endika Gandarias

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History of Manufacturing (1960-2000)
HISTORY OF MANUFACTURING

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History of Manufacturing (1960-2000)
HISTORY OF MANUFACTURING

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History of Manufacturing (1960-2000)
by Endika Gandarias
HISTORY OF MANUFACTURING

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Product Design Process
by Endika Gandarias
HISTORY OF MANUFACTURING

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MANUFACTURING
TECHNOLOGIES
MANUFACTURING TECHNOLOGIES
by Endika Gandarias

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MANUFACTURING
TECHNOLOGIES
CASTING
PROCESSES
BULK
DEFORMATION
PROCESSES
SHEET METAL
PROCESSES
POLYMER
PROCESSING
MACHINING
AND FINISHING
PROCESSES
JOINING
PROCESSES
by Endika Gandarias
MANUFACTURING TECHNOLOGIES

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MANUFACTURING TECHNOLOGIES

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Extrusion
by Endika Gandarias
MANUFACTURING TECHNOLOGIES

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MANUFACTURING TECHNOLOGIES

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MANUFACTURING TECHNOLOGIES

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MANUFACTURING TECHNOLOGIES

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MANUFACTURING TECHNOLOGIES

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MANUFACTURING
APPLICATIONS
MANUFACTURING APPLICATIONS
by Endika Gandarias

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SAND CASTING SAND CASTING SAND CASTING
SAND CASTING INJECTION MOLDING INJECTION MOLDING
by Endika Gandarias
MANUFACTURING APPLICATIONS

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POWDER METALLURGY SHAPE ROLLING WELDING
RIVETING RIVETING BOLTED JOINT
by Endika Gandarias
MANUFACTURING APPLICATIONS

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MILLING TURNING HONING
EDM WATER JET CUTTING LASER MACHINING
by Endika Gandarias
MANUFACTURING APPLICATIONS

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FORGING EXTRUSION DEEP DRAWING
PUNCHING / BENDING SLS 3D PRINTING
by Endika Gandarias
MANUFACTURING APPLICATIONS

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There is not just one
manufacturing process that can
fulfill all customer demands,
but a combination.
Furthermore, different combination
of processes to produce the same
part may exist.
by Endika Gandarias
MANUFACTURING APPLICATIONS

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Manufacturing of Hip Replacement
(a) Manufacturing steps in the production of a roll-formed and machined total hip replacement stem;
(b) Manufacturing steps in the production of a forged stem.
Hip stems can also be produced by investment casting, metal injection molding, insert injection molding,
and assorted other processes. Source: Courtesy of Zimmer, Inc.
by Endika Gandarias
MANUFACTURING APPLICATIONS

26. 26by Endika Gandarias
MANUFACTURING APPLICATIONS

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MACHINING TECHNOLOGIES
MACHINING TECHNOLOGIES
by Endika Gandarias

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MACHINING AND FINISHING
PROCESSES
by Endika Gandarias
MACHINING TECHNOLOGIES

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MACHINING OR MATERIAL REMOVAL PROCESSES
AIM: Machining is any of various processes in which a piece of raw material is cut into a
desired final shape and size by a controlled material-removal process.
PROS vs. NON MATERIAL REMOVAL PROCESSES:
- Precise tolerances: IT-6/ IT-9
- Good surface roughnesses: Ra=0.5 / Ra=6.4
- Different geometries manufacturability: small diameter holes, small thickness walls,…
- Very flexible operations
- Any material can be manufactured (Polymers, metallic alloys,
composites, ceramics, wood,..
CONS vs. NON MATERIAL REMOVAL PROCESSES:
- Machining costs
- Removed material is undervalued (chip)
by Endika Gandarias
MACHINING TECHNOLOGIES

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PROS vs. NON CONVENTIONAL PROCESSES:
- A higher chip volume is removed per unit of energy and time. Thus, lower costs.
CONS vs. NON CONVENTIONAL PROCESSES:
- Influenced by material physical features:
a- Hard materials difficult to be machined ( > 65 HRC): in EDM and electrochemical
machining this has no effect
b- Soft materials difficult to be machined: sponge, paperboard,…
TECHNOLOGY REVIEW:
http://www2.cslaval.qc.ca/cdp/UserFiles/File/previews/indusprocesses/procindus.swf
by Endika Gandarias
MACHINING TECHNOLOGIES

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MATERIALREMOVAL
PROCESSES
NON-TRADITIONAL
PROCESSES
DIMENSIONALTOLERANCES
MACHINING TECHNOLOGIES

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SURFACEROUGHNESS
by Endika Gandarias
MATERIALREMOVALPROCESSES
NON-MATERIALREMOVAL
PROCESSES
MACHINING TECHNOLOGIES

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1 Ra ≅ 43,7 RMS
0,023nm 0,23nm 2,3nm 0,023µm 0,23µm 2,3µm
Ra surface roughness
MACHINING TECHNOLOGIES

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GLOSSARY
GLOSSARY
by Endika Gandarias

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GLOSSARY
by Endika Gandarias
ENGLISH SPANISH BASQUE
Babbitt Metal usado en cojinetes Kojineteetan erabilitako metala
Bending Doblado Tolestaketa
Blanking Punzonado Puntzonaketa
Blow molding Moldeo por soplado Puzte bidezko moldeaketa
Bolted connection Unión atornillada Torloju bidezko lotura
Bonding Doblado Tolestaketa
Boring Mandrinado Mandrinaketa
Brazing Soldar fundiendo una varilla Soldadura
Broaching Brochado Brotxaketa
Buffing Abrillantado Distiraketa
Bulk deformation processes Procesos de deformación másica/volumétrica Deformazio bolumetrikozko prozesuak
Centerless grinding Rectificado sin centros Zentrubako artezketa
Centrifugal casting Fundición centrifugada Galdaketa zentrifugoa
Chip Viruta Txirbil
Chisel Cincel Zizel
Close die forging Estampación Estanpazioa
Deep drawing Embutición Enbutizio
Die casting Fundición de inyección metálica Presiozko galdaketa
Drawing Estirado / Trefilado Luzaketa / Trefilaketa
Drilling Taladrado Zulaketa
EDM Electroerosión Elektrohigadura
Electropolishing Electropulido Elektroleunketa
Flint Sílex Silex
Forging Forjado Forjaketa
Forming Conformado Konformaketa
Grinding Rectificado Artezketa
Heading Recalcado Tinkaketa / Zanpaketa

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GLOSSARY
by Endika Gandarias
ENGLISH SPANISH BASQUE
Hemming Ribeteado Azpilketa
Hip Cadera Mokor
Hoe making Azada Aitzur
Honing Bruñido Txartaketa
Hydroforming Hidroconformado Hidrokonformaketa
Investment Casting Fundición a la cera perdida Argizari galduaren bidezko galdaketa
Ivory Marfil Boli
Joining technologies Tecnologías de unión Lotze teknologiak
Lapping Lapeado Lapeaketa
Lost Foam Casting
Fundición con molde gasificable / a la espuma
perdida
Apar galduzko galdaketa
Manufacturing technologies Tecnologías de fabricación Fabrikazio teknologiak
Material removal processes Procesos de arranque de material Material harroketa bidezko prozesuak
Milling Fresado Fresaketa
Paperboard Cartón Kartoia
Pattern Modelo Eredu
Permanent mold casting Fundición en coquilla a baja presión Presio baxuko maskorrezko galdaketa
Plasma beam machining Mecanizado por plasma Plasma bidezko mekanizazioa
Punching Punzonado, troquelado Puntzonaketa
Reaming Escariado Otxabuketa
Riveting Remachado Errematxaketa
Rolling Laminación Ijezketa / Laminazioa
Sand casting Fundición en arena Arezko galdaketa
Sandpaper Lija Lixa
Seamless tube Tubo sin soldadura Soldadura gabeko tutua
Shaping Limado Karrakaketa
Shearing Cizallado Zizailaketa
Sheet metal processes Transformación de chapa Txapa bidezko eraldaketa

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GLOSSARY
by Endika Gandarias
ENGLISH SPANISH BASQUE
Shell mold casting Fundición en mota Mota bidezko galdaketa
Spinning Repujado Bozelketa
Sponge Esponja Belaki
Squeeze casting Fundición squeeze Squeeze galdaketa
Stretch forming Conformado incremental Konformaketa inkrementala
Surface roughness Rugosidad superficial Gainazal zimurtasuna
Thermoset Termoestable Termoegonkor
Thread Rosca Hari
Turning Torneado Torneaketa
Water jet machining Mecanizado por chorro de agua Ur zurrusta bidezko mekanizazioa
Wave soldering Soldadura por ola Olatu bidezko soldadura
Welding Soldadura Soldadura
Welding resistance Soldadura por resistencia Erresistentzia bidezko soldadura
Wood Madera Egurra