Hydrobolt specializes in manufacturing fully traceable, high integrity special fasteners and machined components, including petro-chemical grade studbolt assemblies and fasteners. They supply products to industries requiring safety-critical components such as oil and gas, petrochemical, power generation, offshore, and nuclear. Hydrobolt has an extensive manufacturing facility and quality assurance systems to produce products to customer specifications and international standards from M1.6 to M180 in size.
Blending of traditional hot forging practice with the latest technologies in computational simulation,sensing and closed loop controls,to improve process efficiency.
Blending of traditional hot forging practice with the latest technologies in computational simulation,sensing and closed loop controls,to improve process efficiency.
End splitting during long products rolling billet quality of rolling processJorge Madias
End splitting occurs because the material being rolled has not enough ductility to withstand the stress to which it is submitted. This may happens for different reasons. Coarse cracks in the billet end, like central or diagonal cracks, weakens the end, particularly when the plane where are located coincides in part with the symmetry plane between rolls. Hot ductility of steel depends on the one hand of their intrinsic features, and on the other hand, on the temperature at which they suffer the stress, and its speed.
It is important to roll the steel within the range of higher ductility at a given deformation speed. This is more critical for steels with inherent low ductility as those containing high sulfur.
The role of MnS stringers is also clear; having S controlled at the lower level of the specification is favorable. Nevertheless it is worth to mention that if caster condition is proper and excessive thermal/mechanical stresses do not arise, very high Mn/S ratio is not necessary.
Bar ends loss temperature faster. Another factor is roll cooling, it has to be correctly oriented, not excessive and keeping the position along the processing time.
In other factors experimental and modeling results are apparently controversial. There is coincidence in the fact that more friction between bar and rolls promotes splitting, but not in factors like roll diameter and reduction.
On the basis of pilot rolling results, plane, box-box, square to round and oval to round passes are favorable to avoid splitting, while oval to square promotes splitting.
Globally competitive metal component solutions delivered to OEMs and Industrial clients through Malabou's comprehensive metallurgical expertise and extensive manufacturing networks.
There are many different ways to machine, tool and fabricate metal parts. One of the most precise and cost efficient methods is photochemical machining, also known as chemical etching. This presentation explains the key advantages chemical etching has over other means of metal fabrication.
Dead space free, well suited for viscous and polymerizing fluids
For non abrasive fluids, generally for “crust-breaking” function
DN 12 to DN 200
1/2" to 8"
PN 10 to PN 100
acc. to DN
150 to 600 Lbs acc. to DN
A general overview of the Specialist Castings business which focuses on large aluminium casting, large aluminium machining, silicon iron anodes and technical medical equipment casting.
Southwestern Wire Inc is a leading manufacturer of galvanized wire, GBW Chain link fence, tension bars and truss rods, fused and extruded chain link, vineyard wire and baling wire for the recycling industry.
The sales department can by reached by calling 1-800-348-9473
End splitting during long products rolling billet quality of rolling processJorge Madias
End splitting occurs because the material being rolled has not enough ductility to withstand the stress to which it is submitted. This may happens for different reasons. Coarse cracks in the billet end, like central or diagonal cracks, weakens the end, particularly when the plane where are located coincides in part with the symmetry plane between rolls. Hot ductility of steel depends on the one hand of their intrinsic features, and on the other hand, on the temperature at which they suffer the stress, and its speed.
It is important to roll the steel within the range of higher ductility at a given deformation speed. This is more critical for steels with inherent low ductility as those containing high sulfur.
The role of MnS stringers is also clear; having S controlled at the lower level of the specification is favorable. Nevertheless it is worth to mention that if caster condition is proper and excessive thermal/mechanical stresses do not arise, very high Mn/S ratio is not necessary.
Bar ends loss temperature faster. Another factor is roll cooling, it has to be correctly oriented, not excessive and keeping the position along the processing time.
In other factors experimental and modeling results are apparently controversial. There is coincidence in the fact that more friction between bar and rolls promotes splitting, but not in factors like roll diameter and reduction.
On the basis of pilot rolling results, plane, box-box, square to round and oval to round passes are favorable to avoid splitting, while oval to square promotes splitting.
Globally competitive metal component solutions delivered to OEMs and Industrial clients through Malabou's comprehensive metallurgical expertise and extensive manufacturing networks.
There are many different ways to machine, tool and fabricate metal parts. One of the most precise and cost efficient methods is photochemical machining, also known as chemical etching. This presentation explains the key advantages chemical etching has over other means of metal fabrication.
Dead space free, well suited for viscous and polymerizing fluids
For non abrasive fluids, generally for “crust-breaking” function
DN 12 to DN 200
1/2" to 8"
PN 10 to PN 100
acc. to DN
150 to 600 Lbs acc. to DN
A general overview of the Specialist Castings business which focuses on large aluminium casting, large aluminium machining, silicon iron anodes and technical medical equipment casting.
Southwestern Wire Inc is a leading manufacturer of galvanized wire, GBW Chain link fence, tension bars and truss rods, fused and extruded chain link, vineyard wire and baling wire for the recycling industry.
The sales department can by reached by calling 1-800-348-9473
Continuando con el acompañamiento en la preparación de cada uno de ustedes y de los estudiantes para la participación en la Jornada CiberSorprende 2015, me permito compartir una guía para la construcción de las diapositivas o secuencia de la presentación para la ponencia de las propuestas que vienen desarrollando.
Esta guía conserva los ítems que fueron indicados en el formato escrito y busca hacer una presentación que vaya de los aspectos generales a los específicos.
At Western Heat and Forge (WHF) we are all about solving Customer’s problems with innovative solutions like creating a machined components supermarket of over 200 components for a tier 1 OE supplier; creating customized supply-around and consignment inventory programs, and entering into long term supply contracts with annual cost reductions. We consistently meet and exceed customer requirements of On-time delivery and Quality.
• We are the 1st company in the world to get API 20B and 6th in the world to get API 20C certification for Open and Closed Die Forgings upto PSL 4. Material grades include all steels including duplex and super duplex stainless steels, F-22, 17-4PH, F6NM and Inconel.
• We provide Services (Forging, Heat Treatment, Machining, Coating, Cladding, Lab) and Solutions (for eg. supply hydrostatically tested machined components, welded assemblies) as required by customers.
Western Heat and Forge is an ISO 9001, ISO 14001, OHSAS 18000, ISO/TS 16949, PED certified, global supplier with 3 manufacturing plants located in Pune, India.
Detail proposal of project including activities such as Deliverables, Scope, Resources, Proposed Approach, Scheduling in Microsoft Project, Costs, Potential Problems, Critical Path Analysis, Linear Responsibility Chart, Evaluation Methods and Budget.
Norton lancerer en serie nye skæreskiver specielt til anvendelse i støberier. De nye skæreskiver er baseret på et helt nyt bindemiddelssystem, FoundryX, som har flere fordele.
Norton has developed a complete range of abrasives specifically designed for the manufacture and repair of upstream, midstream and downstream components, shipbuilding, oil rigs, pipelines, and petrochemical plants.
Norton lanserar en serie nya kapskivor speciellt avsedda för användning inom gjuterier. De nya kapskivorna är baserade på ett helt nytt bindemedelssystem, FoundryX, som uppges ha flera fördelar som snabbare och effektivare kapning.
Saint-Gobain Abrasives, under the Norton brand, has introduced in the market a new range of cut-off wheels for use in Foundry environments. This latest generation of cut-off products has been developed with the new Foundry X bond technology, engineered to increase cut rate and wheel life in all foundry cut-off applications.
Nortonin uudet FoundryX –katkaisulaikat valimoille takaavat paremman aineenpoiston ja niiden käyttöikä on pidempi. Katkaisulaikoilla, joissa on Norzon-hioma-ainetta, aineenpoisto voi tehostua 50%. FoundryX:ää käytetetään katkaistaessa valurautaa, ruostumatonta sekä runsas- ja matalaseosteista terästä.
Hydra Solid Carbide Replaceable Head Drillsdario furlato
Dormer Interchangeable solid carbide head drills for high performance machining of steels, stainless steels and cast iron. Proven in drilling structural steel beams used in the construction industry. One of the most reliably accurate interchangeable head drills available. Fail-safe head location can be changed without ejecting the drill from the machine. Available with coolant feed across the full range and a choice of HSS bodies to support drilling to 3xD, 5xD and 8xD
1. Special Fastener Solutions
INTERACTIVE CONTENTS:
1 Introduction
2 Materials
3 Petro-Chemical Fasteners
4 Products
5 Thread Forms and
Ancillary Processes
6 Manufacturing & Quality
7 Experience & Markets
8 Contact us
CLICK TO GO DIRECTLY TO THE PAGE
2. PAGE 1 I Introduction
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HYDROBOLT SPECIALIZES IN:
MANUFACTURING OF FULLY TRACEABLE,
HIGH INTEGRITY SPECIAL FASTENERS AND
MACHINED COMPONENTS.
MANUFACTURING, STOCKING AND DISTRIBUTION
OF PETRO-CHEMICAL GRADE STUDBOLT
ASSEMBLIES AND FASTENERS.
Hydrobolt has established
itself as a market leader,
exporting its products
worldwide. The company is
customer orientated, focusing
on what customers require in
terms of quality, deliveries,
service and competitiveness.
Hydrobolt personnel are
hugely experienced in
supplying special fasteners
and studbolts to the world’s
oil and gas and power gen
markets working to many
different international
standards – ASTM, DIN,
BS EN, ASME, NORSOK,
Werkstoff etc.
Hydrobolt’s fully integrated
ERP system ensures full
traceability and provides
real-time stock control,
job scheduling and vision
of capacity.
Our vast stocks of fully
certified and traceable raw
material, semi-finished and
finished goods help reduce
lead times and enable
Hydrobolt to react quickly
to customer requirements.
Key Strengths
Quality
Deliveries
Flexibility
International Experience
Vast stocksKey Strengths:
● Quality
● On-time
deliveries
● Management
systems
● Quick
turnaround
● International
standards
● Industry
experience
5. GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8GO TO PAGE: HOME | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8
PAGE 4 I Products
SPECIAL FASTENERS TO SUIT
CUSTOMERS’ REQUIREMENTS:
• TO DRAWINGS
• IN EXOTIC MATERIALS
• TO CUSTOMER SPECIFICATIONS
• WITH UNUSUAL THREADS
• WITH ADDITIONAL TESTING
PETRO-CHEMICAL FASTENERS
AND STUDBOLT ASSEMBLIES
FROM STOCK.
PRODUCT TYPES
BOLTS AND SETSCREWS
SOCKET SCREWS
STUDBOLTS
NUTS
ENGINEER STUDS
WASHERS
Normal and heavy series
ANSI B18.2.1
DIN 931 933
BS 1083 1768 1769 3692
ISO 4014 4017
Socket capscrews 1936 & 1960 series, socket setscrews
ANSI B18.3
DIN 912 913 916 6912
BS 2470 4168
ISO 4762
ANSI B16.5
DIN 975 976
BS 4882
Normal and heavy series
ANSI B18.2.2
DIN 934
BS 1083 1768 1769 3692
ISO 4032
DIN 938 939 2510
BS 2693
Flat Tab Spring Special designs
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PAGE 5 I Thread Forms and Ancillary Processes
THREAD FORMS
All fasteners can be supplied with the following thread forms:
Metric Course UNC BSW ACME
Metric fine UNF BSF
UN8
UNS
HEAT TREATMENT
COATINGS
Quenching and tempering Thru Hardening
Normalizing Solution Annealling
Nitriding Precipitation Hardening
Case Hardening
Zinc Xylar/Xylan
Zinc Nickel Molykote
Hot Dip Galv Sherardizing
PTFE/Xylan/Teflon Cadmium
Phosphate
ANCILLARY PROCESSES
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PAGE 6 I Manufacturing and Quality
MANUFACTURING & QUALITY
QUALITY ASSURANCE
Hydrobolt is LRQA approved to BS EN ISO9001:2000.
The system ensures quality control is maintained throughout
all stages of production. Hydrobolt prides itself on quality
controls that ensure products are fully compliant to
customer requirements.
CERTIFICATION
The following levels of
certification are available:
● Certificate of conformity
● Certificates to
BS EN 10204 2.1, 2.2, 3.1
● Independent inspection to
BS EN 10204 3.2
● Inspection bodies LRQA,
ABS, DNV, BV
ADDITIONAL TESTING:
● MPI
● Dye Pen
● UT
● PMI
● Mechanical
● Impacts
● Chemical analysis
Hydrobolt has an extensive, modern in-house
manufacturing facility.
THE RANGE OF MACHINERY CONSISTS OF:
● CNC lathes
● CNC milling machines
● Hot forges
● Thread rolling
● Capstans
● Semi-automatic lathes
● Centerless grinding
● Automatic saws
● Tapping machines
● Single point screw
cutting machine
MANUFACTURING CAPACITY RANGES FROM:
M1.6 (1/16” dia) to M180 (7” dia) in any length.
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PAGE 7 I Experience and Markets
EXPERIENCE AND MARKETS
Hydrobolt supplies products
to industries demanding
safety and quality critical
products:
● Oil & Gas
● Petro-chemical
● Power generation
● Offshore
● Nuclear
● Defence
● Heavy engineering
● Automotive
Plant and equipment our
products are used
in include:
● Turbines
● Subsea equipment
● Boilers
● Valves and Actuators
● Pumps
● Wellheads
● Nuclear reactors
● Heat exchangers
● Pipework fabrications
● Offshore cranes
● Racing cars
● Bridges
● Pressure vessels
● Filters
● Mining equipment
● Diesel engines
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HYDROBOLT USA
Contact: Daniel Fellows
T: +1 713 438 7791
E: daniel.fellows@hydroboltusa.com
Skype: dan.fellows.studbolt
W: www.hydroboltusa.com