08th March 2013 Dr. Sanjiv Kamat 1
Innovations in
Textiles
A G M Nabar Endowment Lecture
08th March 2013 Dr. Sanjiv Kamat 2
“Invention” can be defined as the creation of a
product or introduction of a process for the first time.
“Innovation” on the other hand, occurs if someone
improves on or makes a significant contribution to an
existing product, process or service.
Definition
08th March 2013 Dr. Sanjiv Kamat 3
1. Institutions – which are often neglected but are where the
innovations happen.
2. Markets – where the demand and the finance comes from
and
3. Technologies – which go hand in hand with innovations
“Innovation is about the smart application of knowledge to
solve problems more imaginatively than we have in the
past.”
Shaping Innovations
08th March 2013 Dr. Sanjiv Kamat 4
Ecology
Legislation
Cost
New Substrate
New Process
Speed for economics
Fashion and advertisement
Productivity constraint
Sustainability
Change Agents
08th March 2013 Dr. Sanjiv Kamat 5
It is not the strongest of the species that survive, nor the
most intelligent
But the most responsive to change
Charles Darwin
Theory of Evolution
08th March 2013 Dr. Sanjiv Kamat 6
• Products and processes
• Water Consumption
• Sustainable Fibres
• Coloration without dyes
Innovations pertaining to
08th March 2013 Dr. Sanjiv Kamat 7
 Natural dyes derived from plant material do not have the problems
associated with synthetic yes ,like banned amines ,PCB,PAH etc, however they
cannot be used on polyesters
O
O
OH
OH
CH3CH2I
KOH, DMSO
alizarin
1,2-dihydroxyanthraquinone
O
O
OH
O
1-hydroxy-2-ethylanthraquinone
+ KI, H2O
Natural colours
08th March 2013 Dr. Sanjiv Kamat 8
• Reactive dyes having a quartenary
nicotinate
• Cationic Reactive Dyes
• Avitera™
• Pigments for Polyesters
• Dyestone™
Colours
08th March 2013 Dr. Sanjiv Kamat 9
"Dyestone® X Color" is neither pigment nor dyestuff,
but a patented new generation of textile colorants that
fully utilize micro-encapsulating technology.
Matsui International's insoluble colors are finely ground
at the Nano-level and coated with a water-soluble
polymer on the surface level and can be applied onto
almost any kind of textile substrate (cotton, polyester,
nylon, rayon, etc.) by both printing & pad-dyeing
process.
Dyestone colorants
08th March 2013 Dr. Sanjiv Kamat 10
Pigment Pigment Pigment
Binder
FABRIC
Cross-Linking Agent
Water-soluble Polymer
Insoluble Colorant
FABRIC
Conventional vs Dyestone
08th March 2013 Dr. Sanjiv Kamat 11
• Use of Sugars in Sulphur dyeing
• Pre-treatment of cellulose with cationic,
nucleophilic polymers to enable reactive dyeing
at neutral pH without electrolyte addition
• Enzymes for polyester and also for imparting
hydrophilicity oligomer removal
Auxiliaries
08th March 2013 Dr. Sanjiv Kamat 12
Fabric
E control™, Pad-Sizeox™
Garments
A blend of “color” and “softener”
Enzyme with tint
Provides ONE STEP stone-wash and tinting effect, abrasion,
surface polishing, de-pilling, and body softness on Indigo denim
garments.
Enzymatic single bath desizing-bleaching-dyeing
process for cotton fabrics
Processes
08th March 2013 Dr. Sanjiv Kamat 13
Coloured Silk Cocoons
08th March 2013 Dr. Sanjiv Kamat 14
Waterless dyeing
08th March 2013 Dr. Sanjiv Kamat 15
Supercritical COO
08th March 2013 Dr. Sanjiv Kamat 16
A fabric roll in
the chamber
Control panel
Pressure storage vessel,
pumps and pipework
SCOO - Machines
08th March 2013 Dr. Sanjiv Kamat 17
SCOO - Process
08th March 2013 Dr. Sanjiv Kamat 18
Process
08th March 2013 Dr. Sanjiv Kamat 19
Process
08th March 2013 Dr. Sanjiv Kamat 20
Cotton Art-Transfer printing of Natural
fabrics- German Dutch
08th March 2013 Dr. Sanjiv Kamat 21
Digital Printing
08th March 2013 Dr. Sanjiv Kamat 22
• Ozone laundry systems
• Replacement of water with polymers
• Self cleaning
Washing of garments
T-Shirt LCA
• 170 gms
• 2653 litres water(45% in
usage-1193litres)
• 90 gm fertilizer
• 45 gm pesticide
• 540 gm fossil fuel
08th March 2013 Dr. Sanjiv Kamat 23
Ozone laundry systems
08th March 2013 Dr. Sanjiv Kamat 24
Xeros
Reduction in water during usage
08th March 2013 Dr. Sanjiv Kamat 25
MinicorCatalytic clothing
Self cleaning fabrics
08th March 2013 Dr. Sanjiv Kamat 26
Sunlight Washing, Clothes
08th March 2013 Dr. Sanjiv Kamat 27
• Eco viscose
Modal Edelweiss™
• Soya
• Bamboo
Sustainable, natural, anti
bacterial, breathable and cool
Fibres
08th March 2013 Dr. Sanjiv Kamat 28
• PLA, Ingeo®, Sorona®
• >Mooo®
Fibres
08th March 2013 Dr. Sanjiv Kamat 29
Fermentation Fashion Microbe garments
08th March 2013 Dr. Sanjiv Kamat 30
Bio couture
08th March 2013 Dr. Sanjiv Kamat 31
Nourishing Garments
08th March 2013 Dr. Sanjiv Kamat 32
Clothes that cure you
08th March 2013 Dr. Sanjiv Kamat 33
Prolonged delivery
08th March 2013 Dr. Sanjiv Kamat 34
FrankenSpider - Spider Silk
08th March 2013 Dr. Sanjiv Kamat 35
Invisibility
08th March 2013 Dr. Sanjiv Kamat 36
Clothing that undresses you
08th March 2013 Dr. Sanjiv Kamat 37
3µm
Morpho rhetenor butterfly Peacock feather
Coloration without colorants
08th March 2013 Dr. Sanjiv Kamat 38
Teijin Fiber Corporation
Multilayer Optical
Interference
MORPHOTEX®
08th March 2013 Dr. Sanjiv Kamat 39
Plixel Color Printing*
* A Star Exploit Technologies
Coloration without colours
08th March 2013 Dr. Sanjiv Kamat 40
Endangered species extinction of business
Do not merely react to change
Anticipate and initiate change
Equilibrium is extinction
08th March 2013 Dr. Sanjiv Kamat 41
How do we innovate?
Go beyond boundaries
Explore new possibilities
Not innovating is riskier
08th March 2013 Dr. Sanjiv Kamat 42

Innovations in textile processing

  • 1.
    08th March 2013Dr. Sanjiv Kamat 1 Innovations in Textiles A G M Nabar Endowment Lecture
  • 2.
    08th March 2013Dr. Sanjiv Kamat 2 “Invention” can be defined as the creation of a product or introduction of a process for the first time. “Innovation” on the other hand, occurs if someone improves on or makes a significant contribution to an existing product, process or service. Definition
  • 3.
    08th March 2013Dr. Sanjiv Kamat 3 1. Institutions – which are often neglected but are where the innovations happen. 2. Markets – where the demand and the finance comes from and 3. Technologies – which go hand in hand with innovations “Innovation is about the smart application of knowledge to solve problems more imaginatively than we have in the past.” Shaping Innovations
  • 4.
    08th March 2013Dr. Sanjiv Kamat 4 Ecology Legislation Cost New Substrate New Process Speed for economics Fashion and advertisement Productivity constraint Sustainability Change Agents
  • 5.
    08th March 2013Dr. Sanjiv Kamat 5 It is not the strongest of the species that survive, nor the most intelligent But the most responsive to change Charles Darwin Theory of Evolution
  • 6.
    08th March 2013Dr. Sanjiv Kamat 6 • Products and processes • Water Consumption • Sustainable Fibres • Coloration without dyes Innovations pertaining to
  • 7.
    08th March 2013Dr. Sanjiv Kamat 7  Natural dyes derived from plant material do not have the problems associated with synthetic yes ,like banned amines ,PCB,PAH etc, however they cannot be used on polyesters O O OH OH CH3CH2I KOH, DMSO alizarin 1,2-dihydroxyanthraquinone O O OH O 1-hydroxy-2-ethylanthraquinone + KI, H2O Natural colours
  • 8.
    08th March 2013Dr. Sanjiv Kamat 8 • Reactive dyes having a quartenary nicotinate • Cationic Reactive Dyes • Avitera™ • Pigments for Polyesters • Dyestone™ Colours
  • 9.
    08th March 2013Dr. Sanjiv Kamat 9 "Dyestone® X Color" is neither pigment nor dyestuff, but a patented new generation of textile colorants that fully utilize micro-encapsulating technology. Matsui International's insoluble colors are finely ground at the Nano-level and coated with a water-soluble polymer on the surface level and can be applied onto almost any kind of textile substrate (cotton, polyester, nylon, rayon, etc.) by both printing & pad-dyeing process. Dyestone colorants
  • 10.
    08th March 2013Dr. Sanjiv Kamat 10 Pigment Pigment Pigment Binder FABRIC Cross-Linking Agent Water-soluble Polymer Insoluble Colorant FABRIC Conventional vs Dyestone
  • 11.
    08th March 2013Dr. Sanjiv Kamat 11 • Use of Sugars in Sulphur dyeing • Pre-treatment of cellulose with cationic, nucleophilic polymers to enable reactive dyeing at neutral pH without electrolyte addition • Enzymes for polyester and also for imparting hydrophilicity oligomer removal Auxiliaries
  • 12.
    08th March 2013Dr. Sanjiv Kamat 12 Fabric E control™, Pad-Sizeox™ Garments A blend of “color” and “softener” Enzyme with tint Provides ONE STEP stone-wash and tinting effect, abrasion, surface polishing, de-pilling, and body softness on Indigo denim garments. Enzymatic single bath desizing-bleaching-dyeing process for cotton fabrics Processes
  • 13.
    08th March 2013Dr. Sanjiv Kamat 13 Coloured Silk Cocoons
  • 14.
    08th March 2013Dr. Sanjiv Kamat 14 Waterless dyeing
  • 15.
    08th March 2013Dr. Sanjiv Kamat 15 Supercritical COO
  • 16.
    08th March 2013Dr. Sanjiv Kamat 16 A fabric roll in the chamber Control panel Pressure storage vessel, pumps and pipework SCOO - Machines
  • 17.
    08th March 2013Dr. Sanjiv Kamat 17 SCOO - Process
  • 18.
    08th March 2013Dr. Sanjiv Kamat 18 Process
  • 19.
    08th March 2013Dr. Sanjiv Kamat 19 Process
  • 20.
    08th March 2013Dr. Sanjiv Kamat 20 Cotton Art-Transfer printing of Natural fabrics- German Dutch
  • 21.
    08th March 2013Dr. Sanjiv Kamat 21 Digital Printing
  • 22.
    08th March 2013Dr. Sanjiv Kamat 22 • Ozone laundry systems • Replacement of water with polymers • Self cleaning Washing of garments T-Shirt LCA • 170 gms • 2653 litres water(45% in usage-1193litres) • 90 gm fertilizer • 45 gm pesticide • 540 gm fossil fuel
  • 23.
    08th March 2013Dr. Sanjiv Kamat 23 Ozone laundry systems
  • 24.
    08th March 2013Dr. Sanjiv Kamat 24 Xeros Reduction in water during usage
  • 25.
    08th March 2013Dr. Sanjiv Kamat 25 MinicorCatalytic clothing Self cleaning fabrics
  • 26.
    08th March 2013Dr. Sanjiv Kamat 26 Sunlight Washing, Clothes
  • 27.
    08th March 2013Dr. Sanjiv Kamat 27 • Eco viscose Modal Edelweiss™ • Soya • Bamboo Sustainable, natural, anti bacterial, breathable and cool Fibres
  • 28.
    08th March 2013Dr. Sanjiv Kamat 28 • PLA, Ingeo®, Sorona® • >Mooo® Fibres
  • 29.
    08th March 2013Dr. Sanjiv Kamat 29 Fermentation Fashion Microbe garments
  • 30.
    08th March 2013Dr. Sanjiv Kamat 30 Bio couture
  • 31.
    08th March 2013Dr. Sanjiv Kamat 31 Nourishing Garments
  • 32.
    08th March 2013Dr. Sanjiv Kamat 32 Clothes that cure you
  • 33.
    08th March 2013Dr. Sanjiv Kamat 33 Prolonged delivery
  • 34.
    08th March 2013Dr. Sanjiv Kamat 34 FrankenSpider - Spider Silk
  • 35.
    08th March 2013Dr. Sanjiv Kamat 35 Invisibility
  • 36.
    08th March 2013Dr. Sanjiv Kamat 36 Clothing that undresses you
  • 37.
    08th March 2013Dr. Sanjiv Kamat 37 3µm Morpho rhetenor butterfly Peacock feather Coloration without colorants
  • 38.
    08th March 2013Dr. Sanjiv Kamat 38 Teijin Fiber Corporation Multilayer Optical Interference MORPHOTEX®
  • 39.
    08th March 2013Dr. Sanjiv Kamat 39 Plixel Color Printing* * A Star Exploit Technologies Coloration without colours
  • 40.
    08th March 2013Dr. Sanjiv Kamat 40 Endangered species extinction of business Do not merely react to change Anticipate and initiate change Equilibrium is extinction
  • 41.
    08th March 2013Dr. Sanjiv Kamat 41 How do we innovate? Go beyond boundaries Explore new possibilities Not innovating is riskier
  • 42.
    08th March 2013Dr. Sanjiv Kamat 42