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Gas Pipeline Liquid
Removal Separators
• Pipeline corrosion
• Increase dew point
• Reduced flow
• Slugging potential
• Meter and regulator fouling
– reduced accuracy
• Potential compressor and measurement
equipment damage
Liquid Issues
• Developed and Patented by Union Gas
(Duke Energy) to replace existing old
style drips that did not work
• Provides a different type of liquid
removal than is presently available
• Design based on Oranje’s theory that
Liquids travel all around the outside of
pipe wall when laminar flow is present
• Tested in service – Union Gas Line
Innopipe History
• Installed before a separator to prove
operation – separator never dumped
– Union Gas Edie Mills Compressor
station
• Lab tested at Amoco Natural gas
facility – Crossfield, Alberta. Paper
written and published in Oil and Gas
Journal
• Multiple units in service
Pipeline Drip Separators
Theory of Operation
• Utilizes simple annular flow removal
technique
• Liquid is more dense and runs down the
inside side of the pipe walls – gas is in
the middle of pipe. Liquid goes to the
outside when it reaches the slots –
nowhere to go but into collection reservoir
• Liquid is not disturbed when it is
removed, gas continued down the line
Innopipe Internals
Performance
• Pipeline Sizes – 1” to 60”
• Collection reservoirs sized as required – based on amount of liquid to
be collected and how often it can be removed
• Pressure ratings – Designed and built as required
• Above or below ground styles
• PSV not required if one is on piping
• Piggable or non-piggable styles
• Above ground registered ASME pressure vessel built to ground
considered part of the line.
Specifications
• Typical pipeline 40 feet/second
• Innopipe efficiency best between 20 and 60 feet/second
• 20 diameters of straight pipe upstream desired
• Low pressure drop – less than 1 PSI across unit
• Specific units built to ASME code and individual company specifications
• Can be installed in vaults below ground for access
Specifications (cont.)
Kelsey Pipelines Ltd.
Saskatoon, Saskatchewan
Fre-Flo Oil Industries Ltd.
Estevan, Saskatchewan
Bi-Con Services
Ohio
Heisco Oil & Gas- Construction
Kuwait
Designed and Engineered by Innopipe in Canada
Manufacturing Locations
Innopipe Above Ground Separator (8”)
Above Ground Internals
Applications
• General liquids removal
• Low point liquid removal –
river crossings, before hills, valleys
• Compressor protection
• Regulator station liquid removal
• Pre gas meter installations
• Glycol or lube oil carry over removal
• Cavern storage liquid removal
application – Bi-directional
• Well site and gas testing applications
• Inlet separator assistance (helps
reduce size of inlet separator)
upgrade not required
• Slug control
• Steam – condensate removal
• Efficient and cost effective compared to conventional separator and coalescers
• Simple design, low maintenance
• Low pressure drop – Horsepower savings
• Proven performance
• Bi-directional
• Piggable or non-piggable styles
• Reduces amount of pigging required
Advantages
Partial Users List
Union Gas – St. Catherines, Ontario
24 units cavern storage and lube oil removal
Enbridge Natural Gas – Sarnia, Ontario
2 units cavern storage and 5 units pre ultrasonic
gas meters
Trans Maritimes Pipelines
1 unit lube oil removal
Nagarjuna Fertilizer – India
Above ground for general liquid removal into
fertilizer plant
Amoco
In front of plant inlet separator
National Fuel Gas
Liquid removal
Kerr West Production Testing
5 units for GOR testing
Kuwait Oil Company
40 units for liquid removal in line from refinery
to power station, 36” to 52” lines
Innopipe presentation-v3.0

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Innopipe presentation-v3.0

  • 2. • Pipeline corrosion • Increase dew point • Reduced flow • Slugging potential • Meter and regulator fouling – reduced accuracy • Potential compressor and measurement equipment damage Liquid Issues
  • 3. • Developed and Patented by Union Gas (Duke Energy) to replace existing old style drips that did not work • Provides a different type of liquid removal than is presently available • Design based on Oranje’s theory that Liquids travel all around the outside of pipe wall when laminar flow is present • Tested in service – Union Gas Line Innopipe History • Installed before a separator to prove operation – separator never dumped – Union Gas Edie Mills Compressor station • Lab tested at Amoco Natural gas facility – Crossfield, Alberta. Paper written and published in Oil and Gas Journal • Multiple units in service
  • 5. Theory of Operation • Utilizes simple annular flow removal technique • Liquid is more dense and runs down the inside side of the pipe walls – gas is in the middle of pipe. Liquid goes to the outside when it reaches the slots – nowhere to go but into collection reservoir • Liquid is not disturbed when it is removed, gas continued down the line
  • 6.
  • 9. • Pipeline Sizes – 1” to 60” • Collection reservoirs sized as required – based on amount of liquid to be collected and how often it can be removed • Pressure ratings – Designed and built as required • Above or below ground styles • PSV not required if one is on piping • Piggable or non-piggable styles • Above ground registered ASME pressure vessel built to ground considered part of the line. Specifications
  • 10. • Typical pipeline 40 feet/second • Innopipe efficiency best between 20 and 60 feet/second • 20 diameters of straight pipe upstream desired • Low pressure drop – less than 1 PSI across unit • Specific units built to ASME code and individual company specifications • Can be installed in vaults below ground for access Specifications (cont.)
  • 11. Kelsey Pipelines Ltd. Saskatoon, Saskatchewan Fre-Flo Oil Industries Ltd. Estevan, Saskatchewan Bi-Con Services Ohio Heisco Oil & Gas- Construction Kuwait Designed and Engineered by Innopipe in Canada Manufacturing Locations
  • 12. Innopipe Above Ground Separator (8”)
  • 14. Applications • General liquids removal • Low point liquid removal – river crossings, before hills, valleys • Compressor protection • Regulator station liquid removal • Pre gas meter installations • Glycol or lube oil carry over removal • Cavern storage liquid removal application – Bi-directional • Well site and gas testing applications • Inlet separator assistance (helps reduce size of inlet separator) upgrade not required • Slug control • Steam – condensate removal
  • 15. • Efficient and cost effective compared to conventional separator and coalescers • Simple design, low maintenance • Low pressure drop – Horsepower savings • Proven performance • Bi-directional • Piggable or non-piggable styles • Reduces amount of pigging required Advantages
  • 16. Partial Users List Union Gas – St. Catherines, Ontario 24 units cavern storage and lube oil removal Enbridge Natural Gas – Sarnia, Ontario 2 units cavern storage and 5 units pre ultrasonic gas meters Trans Maritimes Pipelines 1 unit lube oil removal Nagarjuna Fertilizer – India Above ground for general liquid removal into fertilizer plant Amoco In front of plant inlet separator National Fuel Gas Liquid removal Kerr West Production Testing 5 units for GOR testing Kuwait Oil Company 40 units for liquid removal in line from refinery to power station, 36” to 52” lines