This document summarizes an presentation on industrial automation. It defines industrial automation as delegating human control functions to equipment to increase productivity, quality and safety while reducing costs. Benefits include simplified operation, improved working conditions and production of better quality products at lower costs. Potential disadvantages are worker redundancy leading to unemployment, security threats, and high initial costs. The presentation outlines common industrial automation tools and hierarchy levels, and concludes with an example of lights-out manufacturing facilities that operate entirely using robots.
Industrial automation is the use of control systems, such as computers or robots, and information technologies for handling different processes and machineries in an industry to replace a human being. It is the second step beyond mechanization in the scope of industrialization.
Increase Quality and Flexibility in Your Manufacturing Process
Earlier the purpose of automation was to increase productivity (since automated systems can work 24 hours a day), and to reduce the cost associated with human operators (i.e. wages & benefits). However, today, the focus of automation has shifted to increasing quality and flexibility in a manufacturing process. In the automobile industry, the installation of pistons into the engine used to be performed manually with an error rate of 1-1.5%. Presently, this task is performed using automated machinery with an error rate of 0.00001%.
Advantages of Industrial Automation
Lower operating cost: Industrial automation eliminates healthcare costs and paid leave and holidays associated with a human operator. Further, industrial automation does not require other employee benefits such as bonuses, pension coverage etc. Above all, although it is associated with a high initial cost it saves the monthly wages of the workers which leads to substantial cost savings for the company. The maintenance cost associated with machinery used for industrial automation is less because it does not often fail. If it fails, only computer and maintenance engineers are required to repair it.
The Industrial Automation System is used Industry 4.0. In this presentation we describes about the three important systems used in industrial automation.
PowerPoint Presentation on Industrial Automation In which we discuss About PLCs, SCADA,HMI,VFD and various tools of Automation which is used in Industries.
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Definition of Automation
Automated Manufacturing Systems
Types of Manufacturing Automation
Levels of Automation
Computerized Manufacturing Support Systems
Reasons for Automation
Automation Strategies-The USA Principle
Ten Strategies for Automation and Process Improvement
Automation Migration Strategy
Benefits of Automation
References
Industrial automation is the use of control systems, such as computers or robots, and information technologies for handling different processes and machineries in an industry to replace a human being. It is the second step beyond mechanization in the scope of industrialization.
Increase Quality and Flexibility in Your Manufacturing Process
Earlier the purpose of automation was to increase productivity (since automated systems can work 24 hours a day), and to reduce the cost associated with human operators (i.e. wages & benefits). However, today, the focus of automation has shifted to increasing quality and flexibility in a manufacturing process. In the automobile industry, the installation of pistons into the engine used to be performed manually with an error rate of 1-1.5%. Presently, this task is performed using automated machinery with an error rate of 0.00001%.
Advantages of Industrial Automation
Lower operating cost: Industrial automation eliminates healthcare costs and paid leave and holidays associated with a human operator. Further, industrial automation does not require other employee benefits such as bonuses, pension coverage etc. Above all, although it is associated with a high initial cost it saves the monthly wages of the workers which leads to substantial cost savings for the company. The maintenance cost associated with machinery used for industrial automation is less because it does not often fail. If it fails, only computer and maintenance engineers are required to repair it.
The Industrial Automation System is used Industry 4.0. In this presentation we describes about the three important systems used in industrial automation.
PowerPoint Presentation on Industrial Automation In which we discuss About PLCs, SCADA,HMI,VFD and various tools of Automation which is used in Industries.
Like Comment & Share
Definition of Automation
Automated Manufacturing Systems
Types of Manufacturing Automation
Levels of Automation
Computerized Manufacturing Support Systems
Reasons for Automation
Automation Strategies-The USA Principle
Ten Strategies for Automation and Process Improvement
Automation Migration Strategy
Benefits of Automation
References
Automation Engineers ltd is offering you the best engineering solutions using the high end technologies in the field of manufacturing.For details visit here-http://www.aeab.in/company_profile.php
PLC is an industrial computer designed for multiple inputs and output arrangements. It is capable of storing the instructions to implement control functions such as sequencing, timing, counting, arithmetic, data manipulation and communication.
Introduction to HMI (Human Machine Interface) | Just EngineeringJustengg1
Introduction to HMI is (Human Machine Interface) software designed for the interface between the user and the machine. HMI is a device that acts as an interface between the PLC and the operator. For More information visit : http://www.justengg.com or contact us: +91 7276030903 /+91 7756911229
In this presentation, Javeed introduces the topic of automation, type of automation and associated trends. His interest area lies in robotic automation systems one example that he cites is building software robots to automate clerical processes in service industry.
In this session you will learn:
History of Industrial Automation
Types of Industrial Automation
Process Industries
Overview of Continuous & Batch Process
For more information, visit: https://www.mindsmapped.com/courses/industrial-automation/complete-training-on-industrial-automation-for-beginners/
Seminar Presentation on Programmeble Logic Controller , By an Engineering Student For doing Professional Presentation like Business Presentation, Industrial Use
LCA is useful in activity releated to discrete manufacturing.Wide range of activity such as
Loading,Feeding,Clamping,Machining,Welding,Forming,Gauging,Assembly and Packing can be subjected to LCA system adoption.
Useful in processing industries for manufacturing chemicals, oils, or pharmaceuticals.
The adaptive control is basically a feedback system that treats the CNC as an internal unit and in which the machining variables automatically adapt themselves to the actual conditions of the machining process.
Automation Engineers ltd is offering you the best engineering solutions using the high end technologies in the field of manufacturing.For details visit here-http://www.aeab.in/company_profile.php
PLC is an industrial computer designed for multiple inputs and output arrangements. It is capable of storing the instructions to implement control functions such as sequencing, timing, counting, arithmetic, data manipulation and communication.
Introduction to HMI (Human Machine Interface) | Just EngineeringJustengg1
Introduction to HMI is (Human Machine Interface) software designed for the interface between the user and the machine. HMI is a device that acts as an interface between the PLC and the operator. For More information visit : http://www.justengg.com or contact us: +91 7276030903 /+91 7756911229
In this presentation, Javeed introduces the topic of automation, type of automation and associated trends. His interest area lies in robotic automation systems one example that he cites is building software robots to automate clerical processes in service industry.
In this session you will learn:
History of Industrial Automation
Types of Industrial Automation
Process Industries
Overview of Continuous & Batch Process
For more information, visit: https://www.mindsmapped.com/courses/industrial-automation/complete-training-on-industrial-automation-for-beginners/
Seminar Presentation on Programmeble Logic Controller , By an Engineering Student For doing Professional Presentation like Business Presentation, Industrial Use
LCA is useful in activity releated to discrete manufacturing.Wide range of activity such as
Loading,Feeding,Clamping,Machining,Welding,Forming,Gauging,Assembly and Packing can be subjected to LCA system adoption.
Useful in processing industries for manufacturing chemicals, oils, or pharmaceuticals.
The adaptive control is basically a feedback system that treats the CNC as an internal unit and in which the machining variables automatically adapt themselves to the actual conditions of the machining process.
In the last decades, industrial automation has become a driving force in all production systems. Technologies and architectures have
emerged alongside the growing organizational structures of production plants. Industrial automation plays an important role in industrial and manufacturing environment. Industrial automation means automatically control of industrial appliances which save money, time also reduce human efforts. Automation devices such as controllers and data systems and/or services. Systems and methods are provided that receive statements or other unit of data interaction from an automation device, provide the statements to an appropriate system or service for processing, and optionally return a response such as a result set. In this paper brief study about the automation, level of automation, Industrial automation and types of industrial automation etc.
In the first period of our meetup-series we introduced the Smart Factory, based on the 0-2 levels of the ANSI/ISA-95 model.
We have presented the specifications of the discrete and the process manufacturing. Also showcased the industrial automation from the physical sensors to the SCADA/HMI systems from the Smart Factory's point of view.
In this presentation, Agastya introduces the topic of automation and associated trends. Agastya's interest lies in developing automation systems to aid the programming community whereby less of their time goes in testing and more of it goes in designing products and platforms.
Don Pearson and Travis Cox from Inductive Automation, Arlen Nipper, the president/CTO of Cirrus Link Solutions and co-inventor of MQTT, and Gregory Tink, managing owner of The Streamline Group address the improvements to data access to help solve business challenges as well as explore the digital oilfield.
Don Pearson and Travis Cox from Inductive Automation, Arlen Nipper, the president/CTO of Cirrus Link Solutions and co-inventor of MQTT, and Gregory Tink, managing owner of The Streamline Group address the improvements to data access to help solve business challenges as well as explore the digital oilfield.
Many manufacturing companies are connecting their production systems to the internet. There are strategies to do this correctly. This presentation covers the basics and provide real world examples.
DISPATCHER: Software & Hardware Complex Solution for continuous real-time mon...cncinfo67
Software & Hardware Complex Solution for continuous real-time monitoring of production equipment and preparing various reports on its states and events.
Automation or automatic control, is the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching in telephone networks, steering and stabilization of ships, aircraft and other applications with minimal or reduced human intervention. Some processes have been completely automated.
The biggest benefit of automation is that it saves labor, however, it is also used to save energy and materials and to improve quality, accuracy and precision.
Industry 4.0 Implementation, Challenges And Opportunities Of Industry 4.0 : C...Deepak Dudhate
Implementation, Challenges And Opportunities Of Industry 4.0 :
Case Studies From Automotive & Chemical Industry
Applications in Chemical industry and Automobile industry.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
2. Industrial Automation – Definition
Industrial Automation or Automation is basically the delegation of
human control function to technical equipment for
1) Increasing Productivity
2) Increasing Quality
3) Reducing Cost
4) Increasing Safety in working conditions.
Source Link: http://industrialautomation-info.blogspot.com.tr/2010/05/defination-of-automation_28.html
3. Industrial Automation – Benefits
• Simplified and more convenient operation
• More humane conditions
• Automation of foundry works
• Production of better, cheaper products of equal quality at low cost
• CNC - Computer Numerical Control
• Reduction of hazards to people
• Automation of Chemical Processes
• And so forth…
4. Industrial Automation – Disadvantages
• Redundancy of workers may lead to unemployment
• Security Threats/Vulnerability
• High initial cost
• Overtaxing in difficult situations
• Unpredictable/excessive costs of developing automated process
5. Industrial Automation Tools
• ANN - Artificial Neural Network
• DCS - Distributed Control System
• HMI - Human Machine Interface & CHI - Computer Human Interfaces
• SCADA - Supervisory Control and Data Acquisition
• PLC - Programmable Logic Controller
• MES - Manufacturing Execution System
• ERP - Enterprise Resource Planning
• CIM - Computer-Integrated Manufacturing
• FMS - Flexible Manufacturing System
• Although list continues, primary ones are above…
6. Industrial Automation Hierarchy Levels
Administration – Planning, Statistics, Finance
Enterprise – Workflow, Resources, Interactions TOOLS: ERP
Manufacturing Execution – TOOLS: MES
Supervisory – TOOLS: SCADA
Group Control (Several Unit Controls) – TOOLS: DCS
Field Activity - TOOLS: PLC
Primary Technology (Equipment) – TOOLS: Sensors/Actuators
7. further to lights-out manufacturing!
• FANUC, the Japanese robotics company, has been operating a
"lights out" factory for robots since 2001.
• In the Netherlands, Philips uses lights-out manufacturing to
produce electric razors, with 128 robots from Adept Technology.
Source Link: http://en.wikipedia.org/wiki/Lights_out_%28manufacturing%29
8. Thanks for attention
Presenter: Farid Musa / 180202062
“Politics is the entertainment branch of industry.”
- Frank Zappa(1940-93)