This document provides information about Jinnat Apparels Ltd (JAL), a knitting mill located in Gazipur, Bangladesh. It details JAL's production capacity, organizational structure, knitting process, and equipment used. Key details include:
- JAL produces over 7 tons of knitted fabrics per day using circular knitting machines.
- The mill has over 2,200 employees and is organized into knitting, quality control, planning, and inspection sections.
- Knitting begins with feeding yarn into circular machines ranging from 16-36 inches in diameter. Fabrics are inspected, numbered, and rolled after knitting.
- JAL uses single and double jersey circular machines
Calculation of standard minute value of T shirtAzmir Latif Beg
This research project is based on calculation of standard minute value of T-shirt. An experimental investigation for the distribution of SMV for each and every operation require for making a T-shirt and provides a clear and details concepts for determining line balancing, machine requirements, man power allocation for setting a definite target within a reasonable efficiency. This project is a details discussion and distribution of SMV which will assist to minimize SMV by having a better synchronization with man, machine, materials and methods to achieve higher efficiency.
Effect of machine parameters on knit fabric specificationstawfik_hussein
Effect of Machine Parameters on Knit Fabric Specifications
Cotton knit fabrics of yarn count 16Ne, 20Ne, 26Ne, 30Ne, 40Ne and 120-200 GSM for plain, 165-280 GSM for rib, 205-250 GSM for interlock were investigated with different machine parameters. The investigation developed a way so that it can be visualized or can forecast the resulting fabric specification with required configuration. The research emphasized on the adjustable points on which fabric GSM, stitch length, fabric width, and compactness directly or indirectly depends. It can be approached that the yarn count increases with the machine gauge. At different ranges of GSM the variation of the finished fabric diameter with the machine diameter is different. From a constant, VDQ number can be obtained for a particular stitch length and fabric design. Key Words: GSM, Stitch length, Yarn count, Fabric Width, Machine gauge, Needle.
Weft knitting machine & parameters of weft knitted fabricAzmir Latif Beg
Knitting is the interloping of yarn which is interlocking in various ways to form fabric. Knitting is the process of manufacturing fabric by transforming continuous strands of yarn into a series of interlocking loops, each row of such loops hanging from the one immediately preceding it. The basic element of knit fabric structure is the loop intermeshed with the loop adjacent to it on both sides and above and below it.
I have total 61 lines capacity with 2 factories for Woven & Knit both. All the lines are allocated like below bcz I am doing multiple products.
20 lines are basic knit – Capacity – 800,000pcs / month
10 lines are sweat shirt & jacket, - 300,000pcs/ Month
8 Lines for cargo with some special machine - 78,000 pcs / month
8 lines outerwear with some special machine – 30,000/ month
15 lines are allocated only for basic 5 pocket & Chino pant with some special machine. – 350,000/month
My factory is fully compliance & also Accord approved.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
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Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
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Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
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Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
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2. CONTENT
ACKNOWLEDGEMENT………………………………………….. 03
INTRODUCTION …………………………………………………. 04
JINNAT APPARELS LTD…………………………………………. 05
LOCATION OF THE MILL ……………………………………….. 07
ORGANIZATION STRUCTURE OF J.A.L...………….………….. 08
PROCESS FLOW CHART OF KNITTING………………………... 09
LAY OUT PLAN OF THE KNITTING SECTION ……………….. 10
KNITTING SECTION ……………………………………………… 11
SPECIFICATION OF CIRCULAR KNITTING M/C. …………..…. 12
CIRCULAR KNITTING M/C……………………………………….. 14
PRODUCTION CALCULATION ………………………………….. 17
IMOPORTANT EQUIPMENT OF CIRCULAR KNITTING M/C…. 18
NECESSARY INFORMATION ………………………………….…. 21
METHODS OF INCREASING PRODUCTION …………………..... 25
CAUSES OF LOOP LENTH VARIATION ………………………… 27
CONTROL OF FABRIC QUALITY ………………………………... 28
STITCH NOTATION, CAM ARRANGEMENT & NEEDLE
REPEAT OF SOME KNITTED FABRICS …………………………. 32
FABICS PRODUCED IN JAL …………………………………….... 36
CONCLUSION …………………………………………………...….. 37
3. INTRODUCTION
Industrial attachment is an essential part of 4-years B.Sc. in Textile Technology
course of southeast university . I had the opportunity to perform the industrial
attachment with Jinnat Apparels Ltd. During 45 days long attachment, I studied the
man, machines, material aspects of the circular knitting section, quality control section,
planning section, grey fabric inspection section and finished fabric inspection section
of the mill.I also had a short visit in the garments section of the factory. According to
my studies there I have prepared the following report and would like to present.
5. JINNAT APPARELS LTD.
Jinnat Apparels Ltd. is equipped with circular knitting and finishing. It produces
fine quality and blended knit fabrics in a variety of styles. Jerseys, rib, piques and other
single knit textures are all available.
Current production in tubular and open width exceeds 7 tons per day. Fabric
weight from 150 to 260 GSM in styles which include jersey, pique and fabric with
Lycra.
JINNAT APPARELS LTD. (JAL) AT A GLANCE
1. Name of the project : JINNAT APPARELS LTD. (JAL)
2. Project proponent : DBL Group of industries.
3. Location : Sardaganj, Kashimpur, Gazipur.
4. Communication : The project is easily accessible by road.
5. Product name : Knitted goods.
6. Plant capacity : 2500 tons per year.
7. Amount land : 60 Bigha
8. No. of employees : About 2200
6. LOCATION OF THE MILL
Jinnat Apparels Ltd. is situated at Sardaganj, Kashimpur, Gazipur. It is located at
the East Side of Nabinagar-Kaliakair road and about 45 km away from southeast
university , Tejgaon, Dhaka.
# Site location of JAL:
Kaliakair
Sripur
Bustand
Kashimpur
Bazar
E.P.Z
Abdullahpur
Nabinagar
Ashulia
N
W E
S
Southeast university
7. TYPE OF MILL
JAL is horizontally integrated type of mill, where processing started from
knitting to packing.
07
EXISTING ORGANIZATIONAL STRUCTURE
GM
Garments
Manager Manager
P.M. – 1 PM - 4
P.O. – 1 Q.C. Manager – 8
Supervisor – 4 Supervisor – 56
Worker – 100 Line chief – 16
Line Quality Controller – 32
Operator
Worker – 2000
Knitting
8. 08
PROCESS FLOW CHART OF KNITTING
Yarn in cone form
Feeding the yarn cone in the creel
Feeding the yarn in the feeder via trip-tape positive feeding arrangement and tension
device
Knitting
Withdraw the rolled fabric and weighting
Numbering
Inspection
9. LAY OUT PLAN OF KNITTING SECTION OF J.A.L.
Inspection Compressor room
28 01 02 03
Toilet
Office
Store
27 07 08
32 29
26 13 12 10
31 30
25 14 15 16 17
24 21 20 18
Door
23 22
10. 10
KNITTING SECTION
# Process definition:
Knitting is the interlocking of one or more yarns through a series of loops. The
length wise columns of stitches corresponding to the warp in woven cloth are called
Wales, the width wise rows of stitches corresponding to the weft are known as courses,
weft knits are those fabrics in which the courses are composed of a single strand of
yarn. While warp knits are those in which the Wales are composed of single strands of
yarns. Gauge corresponds to the yarn count in a woven fabric and is defined as the
number of needles or yarns, in ½ inches of cloth. The higher the gauges the more
compact finer the cloth.
# Process requirements:
In Jinnat Apparels Ltd. two types of machines are used for producing knitted
fabric. These are –
1. Circular Single Jersey m/c.
2. Circular Double Jersey m/c.
13. CIRCULAR KNITTING MACHINE
Circular knitting m/cs. are widely used through out the knitting industry to
produce fabric. This m/c can be built in almost any reasonable diameter and the
small diameter of upto five, which are used for wear.
Machine for outerwear and under wear may vary from 12 inch to 60 inch
in diameter according to manufactures requirement. This m/c can be used either
as fabric or for making garments completely with fancy stitch. Latch needles are
commonly employed in all modern circular m/c because of their simple action
and also their ability to process more types of yarns.
Plain circular m/c uses only one sets of needles, circular rib m/c uses two
sets of needles i, e, Cylinder needle and Dial needle, the interlock circular
knitting m/c also uses two sets of needles by needles are long and short
respectively for both dial and cylinder, that is why multiple design and thick
fabric can be produce with that m/c. That m/c is also called double Jersey m/c.
M/c. Gauge – needle/inch (varies according to diameter)
Needle Type – Latch
Needle bed type – Single cylinder, Double cylinder, Cylinder &
Dial, long or short needles for cylinder and dial.
Two principle operation exist:
1. English system – Where the cams and yarns strands revolve by needle
and fabric take down is stationary.
2 American system – Where the needles and fabric take down revolves
by cams and yarn strands are stationary.
14. 14
THE PROPERTIES OF RIB FABRICS AND SINGLE JERSEY OR PLAIN
FABRIC AND MACHINE
Plain fabric and m/c Rib fabric and m/c
1. Face side and Back side of fabric
are different
1. Face side and Backside of fabric
are same.
2. Less expensive 2. Expensive
3. Lighter fabric 3. Heavier fabric.
4. Produce by S/J m/c. 4. Produce by Double Jersey m/c.
5. The m/c. contains no Dial. 5. The m/c. contains Dial.
6. The m/c. contains Sinker 6. The m/c. contains no Sinker
7. The m/c. contains one set of
needle
7. The m/c. contains two set of
needle
8. Extensibility:
a) Length wise – 10 to 20%
b) Width wise – 30 to 40%
8. Extensibility:
c) Length wise – 50 to 80% (for
11 rib)
d) Width wise – 30 to 45% (for
11 rib)
9. Thickness & Warmth:
Thicker and wormier than plain
woven made from same yarn.
9. Thickness & Warmth:
Much thicker and wormier than
plain woven made from same yarn.
10. Curling:
Tendency to curl
10. Curling:
No tendency to curl
11. End use:
Ladies stocking, fine cardigan,
men and ladies dresses, sweater etc.
11. End use:
Socks, cuffs, warm outerwear,
under wear etc.
15. 15
IMPORTANT PARTS PER MACHINE
Name of parts Number per machine
MPF Magnet 90
Knot catcher 90
Eye pot 90
Hose pipe 02
Needle fault detector 15
Oil nozzle 21
Oil pipe 21
Air flashing nozzle 30
0Air flashing pipe 30
Fabric detector 02
Main switch 01
Fabric light 01
Take down light 02
Oil & air pressure 02
RELATION AMONG YARN COUNT, GAUG, S.L. GREY GSM FINISHED
GSM & V.D.Q PULLEY (ACCORDING TO EXPERIMENT)
M/c
Gauge
Fabric
Type
Yarn
Count
Grey
GSM
Finishe
d GSM
Fabric
width
S.L.
(mm)
V.D.Q
16 22 Rib 34/2 165 250 36” 2.46 120
16 11 Rib 24/1 180 240 67” 2.75 160
20 H.Jersey 26/2 225 290 74” 2.60 180
18 11 Rib 24/1 182 240 71” 2.68 155
20 Fleece 26/1+16/1 220 300 70” 2.40 127
22 Interlock 34/1 165 220 63” 2.34 150
28 S/J
Lycra
30/1 160 220 64” 2.56 145
24 Double
Lacost
26/1 145 220 100” 2.70 125
16 21 Rib 26/1 135 220 36” 2.35 120
16. PRODUCTION CALCULATION
1. Production/shift in kg at 100% efficiency:
countYarn
mmSLNeedleofNoFeederofNoRPM
2046.28403654.210
1260)(..
countYarn
mmSLNeedleofNoFeederofNoRPM
80.3527
)(..
2. Production/shift in meter:
100/
1260.
/
.min/
cmCourse
EfficiencyFeederofNoRPM
cmCourse
Course
3. Fabric width in meter:
100/
.
100/
.
cmWales
knittingNeedlesofnoTotal
cmWales
walesofnoTotal
17
17. IMOPORTANT EQUIPMENT OF CIRCULAR KNITTING M/C
1. START/STOP/INCH BUTTONS:
Complete set of easily accessible start/stop/inch buttons at top in each leg.
2. RATCHET LEVER:
Permit hand movement of the M/C.
3. AUTO STOP MOTION:
Automatic three stages 24v yarn motion, positive feed tapes & knitting
zone. Indicator lamps are on individual stop motions & on the main
control panel. While the yarn is broken we can find the location which is
broken as well as to repair, meanwhile the motor can brake and stop
operation at once to keep the security of M/C.
4. FREE STANDING SIDE CREEL:
With an active reserve package for each feed.
5. AUTO–COUNTER:
Two shift revolution with display counter with predetermined stop, to
settle freely the weight or yardage of fabric.
6. VARIABLE SPEED DRIVE WITH M/C BRAKE:
Transistor inverter provided for free controlled, the process of “V.s.
motor-drive” from slow operation to normal operation is quite & fast
brake to prevent damages in case of needles or yarn breakage.
18
7. FABRIC TAKE UP SYSTEM:
With variable speed control by a belt drive set can be adjusted the speed
for different course of fabric-constant and uniform fabric tension.
18. 8. SAFETY GUARD SWITCH:
Machine cannot be started with guards open; this guards have reinforced
fibreglass window for easy fabric inspection.
9. AUTO LUBRICATION:
The automatic central pressurized oil sprayer can be adjusted at cycling
time and quantity to make cylinder, dial, sinker ring’s cam, needles and
sinkers lubricated enough, besides it has the function cooling and clearing.
10. AUTO-LINE REMOVAL SYSTEMS:
Three fans on each rotating arm for clearing off any dust of creel and
knitting zone.
RAW MATERIAL USED
Material (Yarn) Count Type Color
Cotton (100%) 24/1 Carded Grey
Cotton (100%) 26/1 Combed Purple
Cotton (100%) 26/1 Carded Grey
Cotton (100%) 30/1 Combed Grey
Cotton (100%) 34/2 Combed Avg.
Cotton (100%) 16/1 Carded Grey
Cotton (100%) 34/1 Combed Grey
Lycra (100%) 20D
19. FABRIC WEIGHT (G.S.M.) SETTING
M/c. Gauge Yarn count F/Dia in inch GSM
(Grey state)
16 24/1 31 170
28 30/1 32 150
24 26/1 50 145
16 26/1 19 135
16 34/2 19 165
16 24/1 33.5 180
20 26/1 37 225
18 24/1 35.5 182
20 26/1 35 220
22 34/1 31.5 165
G.S.M. CONTROL:
1. Major control by quality pulley.
2. Minor control by stitch length adjustment.
NECESSARY INFORMATION
1. G.S.M.:
It is technical term that indicates the weight of the fabric per square meter.
2. Changing of G.S.M.:
The GSM of the fabric is change by altering the position of the tension pulley. If
pulley move towards the positive direction then the GSM is decrease and in the reverse
direction GSM will increase.
3. Points that should consider incase of g.s.m. Changing:
i) Tension pulley
ii) Cam position
iii) Take up motion
20. 4. Factors that should be changed incase of fabric design on quality change:
i) Cam setting
ii) Tension pulley
iii) Set of needle
iv) Size of the loop shape
5. Recommendable points of a buyer:
i) Dia of the fabric
ii) Design of the fabric
iii) GSM of the fabric
iv) Total wt. of the fabric
v) Yarn count
vi) Types of yarn
vii) Color of the fabric
21
6. Gauge number that are usually seen in different m/c:
i) Incase of rib m/c. 16 to 18 G are normally used. But incase of improved
quality yarn 20G M/cs are used in European country.
ii) Single jersey m/c are normally found 20,24,28etc. Gauges.
7. Relation between yarn count and m/c gauge seen in different m/c.:
We know,
G2
Ne =-------------
18
Where, Ne = English Cotton Count
G = M/c. gauge.
21. 8. Maximum and minimum g.s.m. Of a fabric for a particular yarn:
Types of m/c Yarn count Maximum GSM Minimum GSM
Single Jersey m/c 20/1 240 120
Single Jersey m/c 30/1 165 100
Rib m/c 20/1 380 190
Rib m/c 30/1 180 130
9. Chemical that used in needle, sinker or m/c cleaning:
i) Needle and sinker: Petrol + Needle oil mixture.
ii) Cylinder: At first wash with petrol and finally wash with needle oil.
10. Oil require per hour for each m/c:
More than one liter.
22
11. Production per shift for each m/c:
Types of
fabric
Yarn count Hours M/c. R.P.M. Fabric wt.
(kg)
Single Jersey 30 12 30 145
Single Jersey 20 12 30 200
Rib 30 12 20-25 180
Rib 20 12 20-25 250
12. Weight losses after finish the fabric:
6-7% weight losses on the basis of whole wt.
13. Weight increases per square meter after finish the fabric:
15-16% weight increases per square meter.
22. 23
WORKING PARTICULARS
1. Working hours: Two shift each of 12 hours.
# M/c cleaning and maintenance at the time of shift running
# M/c cooling at lunch hour
2. Type of fabric produced:
Single Jersey, Single pique polo, lacost, honeycomb, rib, fleece and many others
designed fabrics.
3. Needle breaks: 4.5 Nos./day 13 machine.
Needle breakage occurs mainly due to which yarn supply. M/cs automation
system can minimize the higher breakage rate. Also operator’s negligence, worn m/c
set up and wrong handling may cause more needle breakage.
4. Adjusting points of the knitting machine:
a) Feeder to needle (horizontal distance, 1 to 2 sinker thickness)
b) Feeder to needle (vertical distance, by feeder adjustment or by dia height
adjustment)
c) Dial to Cylinder distance.
d) Sinker groove to Cylinder groove.
e) Tension and loop length.
f) Yarn tension adjustment.
g) Adjustable speed in motor driving shaft.
h) Change pinion in take up roller to perform tension.
23. 24
5. Auto stop motion in knitting machine:
a) Gate open
b) Needle breakage
c) Motor drive fault
d) Yarn input
e) Yarn output
f) Oil air problem
g) Target
h) Photo electric cell
6. Wastage of the factory:
a) Empty cartoon or yarn
b) Yarn and fabric wastage due to packing pin marks, yarn irregularity, reconing,
knotting, recreeling of new package on the knitting m/c, threading of knitting elements.
c) Drop out loops, broken needles, stripe effect, lack of supervision and worker’s
negligence.
7. Maintenance:
3 to 4 months gap between two maintenance.
25
24. METHODS OF INCREASING PRODUCTION
By the following methods the production can be increased –
1. By increasing m/c speed:
Higher the m/c speed faster the movement of needle and ultimately production
will be increased.
2. By increasing the number of feeder:
If the number of feeder is increased in the circumference of cylinder, then the
number of courses will be increased in one revolution at a time.
3. By increasing cam angle:
By increasing cam angle production is increased.
4. By imposing automation in the m/c:
a) Quick starting & stopping for efficient driving system.
b) Automatic m/c lubrication system for smoother operation.
c) Photo electric fabric fault detector.
5. By imposing other developments:
a) Using creel-feeding system.
b) Applying yarn supply through plastic tube that eliminates the
possibilities of yarn damage.
c) Using yarn feed control device.
d) Using auto lint removal.
26
CAUSES OF LOOP LENGTH VARIATION
1. Fluctuation in yarn variable:
a) Due to count variation.
b) Due to twist variation.
c) Due to insufficient M.C. or M.R.
d) Due to package hardness.
e) If frictional property of yarn is not maintained.
2. Fluctuation in m/c variable:
a) If temperature of the m/c is not standard.
25. b) If m/c gauge is not accurate.
c) If m/c cam setting is not properly maintained.
d) If needle timing and knock over is not accurate.
e) If take down tension is wrong.
f) If sinker timing is not correct.
g) Improper yarn tension.
3. Robbing back:
Due to 15% of yarn robbed back from old loop to newly formed loop.
27
CONTROL OF FABRIC QUALITY
Control of the quality of the cloth being knitted is the knitter mechanic’s major
responsibility. Fabric set-ups and m/c maintenance, although necessary, must be put
into their proper order of importers. To set-up a fabric and run it on a well-maintained
m/c, when its quality is questionable, is senseless.
The mechanic must be able to diagnose a problem on a m/c and render an
immediate cure. To do this, he must have a thorough knowledge of what causes a
defect in fabric. When the cause is known, correction will soon follow.
FABRIC DEFECTS:
Defects in circular knitted cloth fall into the following major groups: vertical
lines, barre, holes and snags, tuck or double stitches, these will be discussed seriatim.
Vertical lines:
This defects can be caused by defective needles or defective trick walls. If the
trick walls are worn or not evenly spaced, the needles will knit at different speed. This
uneven movement of the needles will cause uneven stitches which is turn can cause
vertical lines.
If a wall is too big for the needle, the needle will have a sideward motion, which
will cause formation of a wide wale in the fabric. When the trick walls are not evenly
26. spaced, the needles will knit a certain points wide and narrow stitches in the fabric.
These will also cause unsightly lines.
Dirt may often get into the tricks pushing the needles outwards (cylinder) or
upward (dial) causing irregular vertical stitches. Bent and worn needles will cause the
fabric to have wider Wales in certain places.
Needles with chipped latches, butts, hooks, cheeks, a protruding rivet or broken
spoons will cause fuzzy and irregular vertical lines. Needles with bent latches will
cause vertical tears or ladders in the fabric. Too much lubrication or the use of
improper needle oil often causes oil or dirt strakes.
28
Dark black vertical lines may be caused by dirty tricks, which cause the needles
to run high and rub against the cams. Not enough lubrication may also be the cause of
black vertical lines.
Barre or uneven courses:
The following may cause these faults :
1. Improper cam adjustment,
2. Uneven yarn tension,
3. Different yarn thickness or shaded yarn dyes,
4. Dial not in even relationship to cylinder and
5. Defective take down mechanism
With the use of positive feeding devices, the stitch cam adjustment is
Very accurate. The most important thing to remember when adjusting stitch cams is to
keep the ratio of the dial stitch to the cylinder stitch the same at all the dial and
cylinder feeds.
It must be remember that a positive feed system (tape) will feed the same
amount of yarn to all feeds regardless of stitch adjustment. This stitch adjustment
controls the tension only.
In the case of pique fabric or any similar kind, the odd feeds must be done at the
same tension, but the even form the odd feeds so long as they are all the same. We
know now that the yarn tension will control the length of stitch.
It is very important that any surfaces that the yarn runs over or through mist be
clean of any instruction which will caused irregular tension.
27. A defective takes down mechanism which pulls tight and then soft will cause are
as on the fabric to be loose and tight. The take down mechanism must pull evenly at all
times to maintain a fabric with even courses.
29
If dial is not in the proper relationship to the cylinder, fabric of uneven stitch
length will produced. The dial and cylinder relationship should be inspective at least
once a year to maintain proper running conditions.
Uneven thickness of the yarn is one of major causes of barre. The mechanic is
really helpless in the situation. The only thing he can do is to learn to recognize this
condition and notify the throwster immediately.
Badly wound yarn also will cause uneven tension. In most cases a positive feed
system will eliminate this defect, but if one used the mechanic should have the yarn
rewound. In the case of dyed yarn shaded the mechanic is helpless in such a situation,
he must notify the throwster immediately.
Holes and Snags:
Holes in most cases are caused by excessive tension of the yarn. If stitch cams
are adjusted too deep and there is excessive tension in the yarn, it wills beak, causing a
hole. If the dial height is too high these will also cause a tremendous strain on the yarn.
Other factors that produce excessive tension on the stitch are as follows:
1. Too tight a take down pup,
2. The positive feed system operating improperly,
3. Badly wound yarn,
4. Yarn with thin or weak spots.
5. Dirty or clogged surface in which the yarn passes through or on,
6. Yarn warp around.
Snags in most cases are usually caused by badly wound yarn which at
a low tensions and then suddenly jerks and runs at a high tension. This high tension
wills usually a line of holes from one to nine inches.
28. 30
Drop Stitches:
This defect occurs when the needle tails to take new yarn of when the needle
fails to take new yarn or when the needle losses its loop.
One of the major causes of this problem is an improperly set yarn carrier. If the
yarn is not fed directly into the hook of the needle, there is a good chance that the
needle will not take the new yarn.
If the stitch cam is set too far back there will be too much yarn is the needle
loop. Because of this loop will be so loose that it can fall causing a drop stitch.
Other possible causes of droop stitches are: the take down mechanism is too
loose, not enough tension on yarn, dial height too high, needles, yarn in wrong hole of
the carrier, dial needle latch closing under yarn carrier and dial needle latch closing
near the hole of the carrier.
Tuck Stitches or Double Stitches:
This defect occurs when the needle does not cast off its old loop. In most cases
this defect can be traced to an improperly set stitch cam.
If the needle is not drown far enough back the old loop will remain on the
needle. On the other hand, if the stitch cam is set too far back, too much yarn will be
going to needle. In this case this needle will be unable to knock over such a large loop.
Other possible causes of Tuck Stitches are as follows:
1. Take down mechanism set too loose,
2. Needles move too freely in their slots,
3. Dial height set too low,
4. Defective needles,
5. Needle trick walls clogged with dirt etc.
30. FABRIC NAME: SINGLE LACOST
1. Stitch Notation:
Fig. Looping diagram
2. Cam arrangement & Needle arrangement:
i) Using two track cam:
K K K T K
K T K K K
ii) Using three truck cam:
K K K T K
K T K K K
K K K T K
ii) Using four truck cam:
K K K T K
K T K K K
K K K T K
K T K K K
Fig.- Cam arrangement Fig.- Needle arrangement
33
FABRIC NAME: DOUBLE LACOST
1
2
1
2
3
1
2
3
4
= Knit stitch
= Tuck stitch
K = Knit cam
T = Tuck cam
1 = 1 Butt Needle
2 = 2 Butt Needle
3 = 3 Butt Needle
4 = 4 Butt Needle
31. 1. Stitch Notation:
Fig. Looping diagram
2. Cam arrangement & Needle arrangement:
i) Using two track cam:
K K K K T T
K T T K K K
ii) Using three truck cam:
K K K K T T
K T T K K K
K K K K T T
ii) Using four truck cam:
K K K K T T
K T T K K K
K K K K T T
K T T K K K
Fig.- Cam arrangement Fig.- Needle arrangement
34
FABRIC NAME: SINGLE JERSEY
= Knit stitch
= Tuck stitch
K = Knit cam
T = Tuck cam
1 = 1 Butt Needle
2 = 2 Butt Needle
3 = 3 Butt Needle
4 = 4 Butt Needle
1
2
1
2
3
1
2
3
4
32. 1. Stitch Notation:
Fig. Looping diagram
2. Cam arrangement & Needle arrangement:
i) Using two track cam:
K K K K K
K K K K K
ii) Using three truck cam:
K K K K K
K K K K K
K K K K K
ii) Using four truck cam:
K K K K K
K K K K K
K K K K K
K K K K K
Fig.- Cam arrangement Fig.- Needle arrangement
35
FABRIC PRODUCED IN J.A.L.
1
2
1
2
3
1
2
3
4
= Knit stitch
K = Knit cam
1 = 1 Butt Needle
2 = 2 Butt Needle
3 = 3 Butt Needle
4 = 4 Butt Needle
33. Fabrics name Yarn composition GSM SAMPLE
Heavy Jersey 26/2Ne 225
11 Rib 24/1Ne 180
21 Rib 26/1Ne 135
22 Rib(2 ply) 34/2Ne 165
Single Lacost 24/1Ne 170
Double Lacost 26/1Ne 145
Interlock 34/1Ne 165
Fleece 26/1Ne + 16/1Ne 220
S/J Lycra 30/1Ne + 20D 160
36
CONCLUSION
College of Textile Technology has given me the field to perform the industrial
attachment with Jinnat Apparels Ltd. This attachment seems to me as a bridge to
34. minimize the gap between theoretical and practical knowledge. Undoubtedly, this
attachment paved us the way to learn more about Textile Technology, industrial
practices, and industrial management and production process. Besides this attachment
gave us the first opportunity to work in an Industry and acquainted us with the internal
sight and sound of Textile Industries. I believe with all these, the experience of the
industrial attachment will help our future life as a Textile Technologist.
---0---
37
UNIVERSITY OF DHAKA
REPORT ON
INDUSTRIAL ATTACHMENT
15TH
FEBRUARY TO 15TH
MARCH 2003
35. WITH
JINNAT APPARELS LTD.
KASHIMPUR, GAZIPUR
SUPERVISING TEACHER
MOMINUL ALAM
LECTURER (TECH)
COLLEGE OF TEXTILE TECHNOLOGY
TEJGAON, DHAKA
SUBMITTED BY
MOHAMMAD ZAHIRUL HAQUE
EXAM ROLL # 09
REG. NO # 2064
SESSION – 1997-98
COLLEGE OF TEXTILE TECHNOLOGY
TEJGAON, DHAKA
01
UNIVERSITY OF DHAKA
REPORT ON
INDUSTRIAL ATTACHMENT
15TH
FEBRUARY TO 15TH
MARCH 2003
36. WITH
JINNAT APPARELS LTD.
KASHIMPUR, GAZIPUR
SUPERVISING TEACHER
MOMINUL ALAM
LECTURER (TECH)
COLLEGE OF TEXTILE TECHNOLOGY
TEJGAON, DHAKA
SUBMITTED BY
MOHAMMAD KAMRUZZAMAN
EXAM ROLL # 25
REG. NO # 2081
SESSION – 1997-98
COLLEGE OF TEXTILE TECHNOLOGY
TEJGAON, DHAKA
01
UNIVERSITY OF DHAKA
REPORT ON
INDUSTRIAL ATTACHMENT
15TH
FEBRUARY TO 15TH
MARCH 2003
WITH
37. JINNAT APPARELS LTD.
KASHIMPUR, GAZIPUR
SUPERVISING TEACHER
MOMINUL ALAM
LECTURER (TECH)
COLLEGE OF TEXTILE TECHNOLOGY
TEJGAON, DHAKA
SUBMITTED BY
MD. ZOHIRUL HAQUE KHAN
EXAM. ROLL # 70
MOHAMMAD ZAHIRUL HAQUE
EXAM. ROLL # 09
MOHAMMAD KAMRUZZAMAN
EXAM. ROLL # 25
SESSION – 1997-98
COLLEGE OF TEXTILE TECHNOLOGY
TEJGAON, DHAKA
01