Seacotex Fabrics Ltd. and Seamens Garments Ltd. are pioneering knit-dye-garments companies in Bangladesh that offer high quality, fast production at competitive rates. Established in 1992 and 2005 respectively, they have extensive experience serving major international buyers. Both companies have modern facilities with over 150,000 square feet of production space and thousands of employees. Their equipment and capacities allow them to produce over 40,000 garments per day.
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Industrial report on dyeing-finishing section MKCL
SEACOTEX Factory Profile Updated
1. At a glance
This is to Seacotex fabrics Ltd. and Seamens Garments Ltd. where we are striving to combine
our passion for quality with fast turnaround times at highly competitive rates to offer an irresistible
experience to our customers.
Seacotex Group. is one of the true pioneers in the Composite Knit-Dye-Garments industry in
Bangladesh. It is one of those few companies that have helped usher in the golden era of Ready Made
Garments sector in this country. Its sister concern, Seacotex Fabrics Ltd. is a more recent addition to
the group, and boasts latest machines, modern facilities as well as adherence to compliance.
Established in 1992, Seamens Garments ltd.. has served many renowned and prestigious buyers all
around the world. It has successfully met the demands of highly discerning and sensitive buyers from
Europe, USA, Korea and such for the better part of almost two decades. Seacotex fabrics Ltd. on the
other hand, was established in 2005, and has already proven its worth by successfully supplying
orders from several major buyers from USA and Europe.
Capacity
Dyeing : 12,000 kgs/day
Sewing : 40,000 pcs/day
Finishing : 55,000 pcs/day
Floor : 157,000 sq ft
Export: US$35.5 million/yr
2. SEACOTEX FABRICS LTD SEAMENS GARMENTS LTD
Factory
Address
Sanarpar,Siddirgonj,Naryangonj
Dhaka, Bangladesh
House6/5,MoneshwarRoadZigat,
Dhanmondi,DhakaBangladesh
Head Office House6/5,MoneshwarRoadZigatola,
Dhanmondi,Dhaka Bangladesh
Tel : (+8802) 8119930,9115066
Fax : (+8802) 8115154
House 6/5, Moneshwar Road
Zigatola,Dhanmondi,DhakaBangladesh
Tel : (+8802) 8119930,9115066
Fax : (+8802) 8115154
Contact Details: 01.Mehdi Hasan Shibly,
Director
Email:m.hasan@seacotexgroup.com
Email: seacotex@yahoo.com
seacotex1@gmail.com
Ph: 01911347906
01.Md.Anisur Rahaman
Director
Email: a.ansary@seacotexgroup.com
Product: All kind of knit items All kind of knit items
Banker Agrani Bank Ltd
Foreign Exchange Branch, 1/B,DIT
Avenue,Dhaka-1000
Swift:AGBKBDDHKA006
AC NO:
Fax: 88-02-9567185
Agrani Bank Ltd
Foreign Exchange Branch, 1/B,DIT
Avenue,Dhaka-1000
Swift:AGBKBDDHKA006
AC NO:
Fax: 88-02-9567185
Knitting& Dyeing 12,000 kg per day N/A
SewingCapacity 32,000 pcs per day 11,500 pcs per day
FinishingCapacity 40,000 pcs per day 15,000 pcs per day
Floor Space 125,500 sft 31,500 sft
3. Yearly Export US$ 25.5 Million per year US$ 10 million per year
Total Work force About 2,250 persons About 983 persons
AssociatedWith Bangladesh Garments
Manufacturers &
Exporters Association (BGMEA)
Bangladesh Knit Manufacturers &
Exporters Association (BKMEA)
Certificationand
Audit
BSCI,SEDEX BSCI,SEDEX
Being one of the earliest composite units in Bangladesh, Seamens Garments ltd. has a very robust
infrastructure in terms of machinery, floor layout and space distribution.
As a latter addition, Seacotex Fabrics ltd. was naturally built with the latest machinery and a very
clean approach keeping employee comfort and productivity in mind. Both factories boast
commendable facilities for employee welfare and health.
Both factories are equipped with top-of-the-line machinery along with adequate spares in order to
ensure smooth operation and efficient performance. Details about each section, its respective
machines, brands, capacity, as well as origins are available by clicking the section's name on the left
navigation bar. For a full Composite Garments factory, the production process starts with knitting. Our
knitting section is equipped with different kinds of machines that are capable of doing almost all the
many types of fabrics needed by a knit composite factory. This fully equipped knitting section is being
continually upgraded and enriched with the latest and best quality machines. These machines are
maintained and operated by highly trained professionals.
4. The knitting section currently has the following machines:
SL Machine type Brand Diameter Guage Qty
01 S/J with alternate/
full feeder lycra
Fukahama 16”to 30” 24, 28
70 SET
02
2x2 Rib Fukahama 36 to 48” 14,18,22,24,28
04 SET
03
Rib/interlock with
full feeder lycra
Fukahama 30” to 34"
26, 18
07 SET
04
Fleece Machine Fukahama
07 SET
05
Collar & Cuff Fukahama 52" 14
15 SET
06
1x1 Rib Fukahama 14,18,22
02 SET
TOTAL 105 SET
5. Dyeing is known as the heart of any composite garments factory.
We have always used the best and most reliable brand-name machines for our dyeing purposes. Our
dyeing section is outfitted in a comprehensive manner that ensures complete support for the garments
sections by supplying the necessary fabrics in adequate quantity and timely manner while maintaining
the required high quality standards.
The dyeing section is also equipped with high quality supporting machines like Compactors, Heat
Setting machines and large scale Dryers. We are confident that we can easily mee t the discerning
buyer’s quality and delivery target.
Not only are we currently self-sufficient for our dyeing needs, we actually have excess capacity so that
we can easily absorb sudden pressures of big-volume works.
DYING DIVISION:
SL.NO. DESCRIPTION QTY
SET
BRAND COUNTRY
OF ORIGIN
01 DYEING VERTICAL
WINCH M/C (FOR 100%
COTTON)
12 RAPID TAIWAN
02 HIGH PRESSURE WINCH
M/C (FOR T/C,
C.V.C, T.T.C)
12 MCH SPAIN
03 LOCAL WINCH M/C 02 HURST USA
04 SAMPLE WINCH M/C 15 HSING
CHENG
TAIWAN
05 AZO FREE DYES
CHEMICAL
06 AIR BALLOONING &
SQUEESING M/C
01 TONG GENG TAIWAN
05 AUTO TENTIONLESS
DRYER
01 TONG GENG TAIWAN
06 STENTER M/C
(Open) 8 Chambe
02 TONG GENG TAIWAN
07 COMPACTOR 01 TONG GENG TAIWAN
6. CALANDER M/C
08 NORMAL CALANDER 01 TONG GENG TAIWAN
09 HEAT SETTING M/C 02 TONG GENG TAIWAN
10 BRUSHIN/ RAISHING
M/C
06 TONG GENG TAIWAN
11
12 TUB TEX COMPACTER” 02 TUBE TEX U.S.A
13 TUMBLE DRYER
MACHINE
06 MERCEDES GERMANY
14
15
TOTAL 63
PCS
The Lab Section is vital for ensuring accuracy and meeting buyers’
specific requirements.
Our lab complements the dyeing section with its state-of-the-art machines for analyzing, preparing
and testing different dye-lots.
An adequately equipped Lab enables us to fine-tune the actual outcome of the entire production
facility in order to match the widely diversified needs of different buyers from different parts of the
world.
Machine
Type
Brand Origin Capacity Units
7. Color fastness to
Rubbing tester
(Crokometer)
Roaches UK 01
Sample
01
Digital Balance Ohaus USA 0 - 300
gm
01
Lab Sample Fong’s, Tung
Sing
China 24 Pots 02
Light
Cabinet
VeriVide England 2 Ft 03
Washer & Dryer Indecit,
Siemens
Italy,
Japan
9.5 kg 02
WashingMachine Ignis Bella Singapore 4 kg 01
Total 10
Our Sewing and Finishing facilities contain a full complement of the
latest equipment to support our entire production facility. Our Sewing facility is operated by skilled
workers and supervisors, most of whom have been with us from the very beginning. We are very
proud of the expertise of our operators, who regularly surpass the expected output quality. Our
Finishing facility is also fully equipped and skillfully prepares all the manufactured items for final
delivery to the end buyer.
Machine Brand Origin Seacotex Seamens
8. Type
Plain Machine Juki/Gemsy/Brother Japan/China 400 120
Over Lock
(3/4/5/6 thread)
Juki/Pegasus
/Gemsy
Japan/China 200 40
Flat Lock
Machine
Juki/Gemsy Japan/China 90 20
Back tape MC Juki/Gemsy Japan/China 05 02
Button
HoleMachine
Juki/Gemsy Japan/China 08 02
Button Stitch
Machine
Juki/Gemsy Japan/China 06 02
Feed of the Arm
Juki/Gemsy Japan/China 08 04
Machine
Type
Brand Origin Seacotex Seamens
Kansai Special
Machine
Kansai Japan 06 02
Picoting Machine Juki/Gemsy Japan/China 04 02
Cutting Machine Km/Eastman Japan/China 16 04
9. /Gemsy
Rib Cutter
Machine
Idea/UL-22/Gemsy China 09 02
Re-coning
Machine
Gemsy20SD China 02 02
Elastic Attach
Machine
Gemsy China 04 02
Steam Iron Noamoto China 39 28
TOTAL 797 232
All KnitComposite andGarmentsfactoriesinBangladeshrequrie some
importantsupporthardware andmachinerytofunctionproperly.
Seacotex Fab and Seamens are both adequately equipped with such necessary paraphernalia that
provide essential functionality. Our infrastructure is completed with the following very important
utilities and supporting equipment:
10. Machine Type Brand Orig
in
Capaci
ty
Uni
ts
Boiler DL-A, LC Kore
a,
Taiw
an
10 +
10
tons/hr
02
Generator Volvo,
Cummins,
Caterpillar
USA 650 +
500 +
650
KVA
03
Air Compressor Puma/Sow
an
Taiw
an
04
Turbinepump/Subm
ersible
K.S.B. 160
m3/hr
02
Centrifugal pump K.S.B. 05
TOTAL 16
OTHER FACILITIES: HAVE OWN PRINTING FACTORY (SCREEN/PUFF/RUBBER&
EMBROIDERY M/C 06 SETS (TAJIMA).
MEMBERSHIP : Bangladesh Garments Manufacturers and Exporters
Association (BGMEA),BKMEA, Export Promotion
Bureau (EPB) & Dhaka Chamber of Commerce &
Industry (DCCI)
PRODUCTION CAPACITY : Total production capacity is 1,62,000 pcs or 13,500 dz
11. on an average per month. (depends on styling).
YEARLY TURNOVER : US$ 35.50 Million.
TOTAL WORK FORCE : About 3500
MAIN MARKET : U.S.A, U.K, Spain, Germany, France.
LIST OF BUYERS : Major Customers
In development:
Concern Companies in Seacotex Group:
SEACOTEXFABRICSLTD.
SEACOTEX DYEING ANDPRINTING
(100% Knitcomposite unit)
SEAMENS GARMENTS LTD
SEAWAYSGARMENTS LTD.
SEAWAYSBANGLADESH LTD.
SEACOTEXDESIGN LTD
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