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“How to select the most suitable flow
meter in your application's gas flow
measurement ?”
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Flow Measurement
Introduction
Flow measurement is the quantification of bulk
fluid movement. Flow may be measured by
measuring the velocity of fluid over known area.
A flowmeter is an instrument used to measure
linear, nonlinear, mass or volumetric flow rate of a
liquid or a gas.
Types of Flowmeters
Digital Flowmeters:
1. Magnetic Flowmeter
2. Ultrasonic Clamp On/Inline
3. Vortex Flowmeter
4. Thermal Mass Flowmeter
5. Coriolis Mass Flowmeter
6. Turbine Flowmeter
Mechanical Flowmeters:
1. Venturi and Orifice type DP meters
2. PD (Positive Displacement) Meter
3. Variable Area Meter or Rotameter
4. Gear Meter
Turbine
Vortex
Electromagnetic
Ultrasonic
Thermal
Coriolis
Ultrasonic
Water Meter
Oval Gear Flowmeter
DPT with Orifice,
Rotameter
• All Conductive Liquids,
• Liquid Chemicals
• Drinking Water
• Wastewater
• Sea water
• Sewage and sludge
General Applications of Flowmeters
• Clean Liquids
• Air
• Gases
• Steam
• LPG
• Oil
• Slurry
Flowmeters those can be used in Gas Applications:
Turbine Vortex Thermal
Coriolis
Rotameter
DPT with Flow
Element,
Introduction
Turbine flow meter (better described as an axial turbine)
translates the mechanical action of the turbine rotating
in the liquid or Gas flow around an axis into a
user-readable rate of flow (m3/h, gpm, lpm, etc.). The
turbine tends to have all the flow traveling around it.
Turbine flowmeters now constitute 7% of the world
market.
Turbine flow meters are used for the measurement of Air,
natural gas and liquid flow.
Turbine Flowmeter
Working principle…………………
Turbine flowmeters use the mechanical energy of the
fluid to rotate a “pinwheel” (rotor) in the flow stream.
Blades on the rotor are angled to transform energy from
the flow stream into rotational energy. The rotor shaft
spins on bearings. When the fluid moves faster, the rotor
spins proportionally faster.
Shaft rotation can be sensed mechanically or by
detecting the movement of the blades. Blade
movement is often detected magnetically, with each
blade or embedded piece of metal generating a pulse.
Turbine Flowmeter
Working principle
Turbine flowmeter sensors are typically located external to
the flowing stream to avoid material of construction
constraints that would result if wetted sensors were used.
When the fluid moves faster, more pulses are generated.
The transmitter processes the pulse signal to determine
the flow of the fluid. Transmitters and sensing systems are
available to sense flow in both the forward and reverse
flow directions.
Metal tube Rotameter
● Metal tube flowmeter adopts variable area measuring
theory, which is applicable for measuring liquid and
gases and steam, it is all-metal construction. it has
local indication, remotely transfer, anti-corrosion
type, high-pressure type, explosion-proof, etc.
● It has 0-20mA, 4-20mA standard analog signal
output and local indication, accumulation, digital
communication, field modification and measure
parameters, different power supply function.
● It is widely applicable in petrol, chemical, power
supply, pharmacy, food, water treatment industry
etc.
Vortex Flow Meter
● A vortex flow meter is a versatile flow measuring device
which covers a wide range of fluids like steam, liquid and
gas.
● Works on the principle of Kármán Effect, which states that
when flow passes by a bluff body,a repeating pattern of
Swirling vortices is generated.
● One reason they are widely used for steam flow
measurement is that they can tolerate the high
temperatures of steam, as steam is the most difficult to
measure.
Working Principle:
F = Sr * V/(1-1.27* d/D) Q = 3600* F/K M = Q* p
• F ······ The liquid flow through the vortex triangular prism produce the vortex
frequency(unit:Hz)
• Sr ······ Strouhal number(unit:dimensionless)
• V ······ Internal of pipe fluid flow rate(unit:m/s)
• d ······ the width of Vortex meter internal triangular prism(unit:m)
• D ······ Vortex meter inner diameter(unit:m)
• Q ······ Instantaneous volume flow rate(unit:m³ /h)
• K ······ Vortex of meter coefficient(unit:pulse number/m³ )
• M ······ Instantaneous mass flow rate(unit:kg/h)
• P ······ Fluid density(unit:kg/m ³ )
Product Range
Insertion Type Wafer Type Sanitary TypeFlange Type
Differentiated Features
Sales Meet 2019-20 - Knowledge for Growth
● Backlit display available in
remote and Integral type both
● Backlit LCD display5
● Single solution for liquid, gas
and steam application
● Universal solution4
● High Pressure solution upto
40 bar
● High Pressure3
● High temperature solution
upto 350Deg C
● High Temperature2
● Insertion type is available for
bigger line size upto 3000mm
● Insertion Type1
Thermal Mass Flow Meter
● A thermal mass flow meter is a precision instrument that
measures gas mass flow and is used in various
industries with a wide range of applications.
● Thermal mass flow meters, also known as thermal dispersion
or immersible mass flow meters comprise a family of
instruments for the measurement of the total mass flow rate of
a fluid, primarily gases, flowing through closed conduits.
● Thermal gas mass flow meter is designed on the basis of
thermal dispersion, and adopts method of constant differential
temperature to measure gas flow.
Working principle
Thermal flow meters use the thermal properties of the
gases to measure the flow of a gas flowing in a pipe or
duct.
The flowmeter contains two platinum resistance
temperature sensors. The thermal flow meter operates
by monitoring the cooling effect of a gas stream as it
passes over a heated sensor.
Gas flowing through the sensing section passes over two
sensors one of which is used conventionally as a
temperature sensor, while other is used as a heater.
Thermal Mass Flowmeter
Working principle….
The temperature sensor monitors the actual process
values while the heater is maintained at a constant
differential temperature.
The greater the gas velocity, the greater the cooling
effect and power required to maintain the differential
temperature.
Working principle….
The measurement of heater power is therefore a
measurement of the gas mass flow rate.
m = Kq/(Cp(T2 – T1))
The mass flow (m) is calculated on the basis of the
measured temperature difference (T2 - T1), the meter
coefficient (K), the electric heat rate (q), and the
specific heat of the fluid (Cp),
Product Range
Flange Type Insertion Type
Flange clamp
Type
Streamline Type
Differentiated Features
● Wide range:
0.1Nm/s~100Nm/s for
gas
● Wide velocity range5
● Can use upto 4000 mm
line size
● Wide line size4
● Default RS485 Output
without extra charge with
4 to 20mA
● Output3
● Dual input available on
single system (AC & DC)
● Power Supply2
● Turn down ratio : 1000:1● Large turndown ratio1
Coriolis Mass Flow Meter
● Coriolis mass flow meter are the leading precision flow and
density measurement solution offering the most accurate
and repeatable mass flow measurement for liquids, slurry
and Gases. The coriolis flowmeters offer the most accurate
measurement available for virtually any process fluid, while
exhibiting exceptionally low pressure drop.
● Coriolis mass flowmeters measure the mass flow of liquids,
such as water, acids, caustic, chemicals, Oil and
Gases/Vapors.
Internal Structure and Major parts:
A) U - Tubed B) Straight Tubed C) Triangular Tubed
Working principle:
A Coriolis meter is based on the principles of motion
mechanics. When the process fluid enters the sensor, it is
split. During operation, a drive coil stimulates the tubes to
oscillate in opposition at the natural resonant frequency. As
the tubes oscillate, the voltage generated from each
pickoff creates a sine wave. This indicates the motion of
one tube relative to the other. The time delay between the
two sine waves is called Delta-T, which results to generate
differential voltage Delta-V which is directly proportional to
the mass flow rate.
Coriolis Mass Flowmeter
Product Range
Triangle Type Tube U-Type Tube Microbend Type
Differentiated Features
● Max. working pressure
upto 25MPa
● High pressure5
● 0.1% accuracy is
provided by Flow meter
● Accuracy4
● By default Backlit LCD
display available
● Backlit LCD display3
● Dual input available on
single body (AC&DC)
● Universal Power
Supply2
● Explosion proof housing
and sensor body.
● Ex proof1
● Dual output option
available for Flow &
Density
● Dual Outpit5
General Features :
Turbine
● Line Size: 4 to 300mm
● Accuracy :+/-1%
● Nominal
pressure:1.6MPa,2.5MPa,4.0M
Pa etc
● Flow Rate: 0.8 to 1600m3/h for
water
● Flow Rate: 6m3/h to 1000m3/h
for Air Medium
● Temperature: -40°C~350°C
● Power supply:12~24VDC
Output
● signal: 4~20mA
● EX-proof
Vortex
● Line Size: 15 to 300mm
● Accuracy :+/-1%
● Nominal
Pressure:1.6MPa,2.5MPa,4.
0MPa
● Flow Rate: 0.8 to 1600m3/h
for water
● Flow Rate: 6m/h2 to
1000m3/h for Air
● Medium temperature:-40°
C~350°C
● Power supply:12~24VDC
● Output signal: 4~20mA
● EX-proof Class:ExbiI CT6
DPT with Flow element
● Line Size: 10 to 1000mm
● Accuracy :+/-2 to 5%
● Nominal
Pressure:1.6MPa,2.5MPa,4.
0MPa
● Medium temperature:-20°
C~400°C
● Power supply:12~24VDC
● Output signal: 4~20mA
General Features :
Coriolis Mass
● Meter size DN 10 … DN 150
● Accuracy: ± 0.1~0.5%
● Measuring tube material:
SS316L; housing material:
SS304
● Operating temperature:
-50~+200°C
● Power supply: 18~36VDC
power >7W; 85~265VAC
power:10W
Thermal Mass
● Meter size DN 10 … DN 4000
● Accuracy < ± 1% of rate
● Fluid temperature -40~+220°C
;Max.350°C
● AC / DC supply power
● 4-20mA (optoelectronic
isolation, maximum load
500),Pulse,RS485 and HART
● 4 line LCD display Mass flow,
Volume flow in standard
condition with totalizer,
Roatmeter
● Meter size DN 10 … DN 300
● Accuracy: 1.5% to 2.5%
● Measuring Medium: Liquid,
gases
● Environment Temperature:
(-)25ºC ~ +100ºC
● Medium Temperature:
Standard Type: (-)20ºC ~ +300
● FEP Type: 90ºC
● It has horizontal installation
and vertical installation type
rotameter.
● Flow Range Ratio: 10:1
Key Applications :
Thermal Mass
● Compressed air (consumption,
distribution)
● Carbon dioxide (for beverage
production and chilling)
● Argon (in steel production)
● Nitrogen and oxygen (production)
● Natural gas (for burners and boiler feed
control)
● Air and biogas measurement (e.g. in
wastewater plants)
Coriolis
● Diesel, Petrol, clean liquid
(Low Viscous liquid ), LPG
& CNG
● Diesel, Petrol, LPG, & CNG
(Custody transfer)
● water, Acids, Aaustic,
chemicals, Oil and
Gases/vapors.
Rotameter
● LDO
● HFO
● Gases
● Chemicals
Key Applications :
Turbine
● Clean Liquids
● DM water
● Low viscous Liquids
● Air
● Gases
Vortex
● Clean Liquids
● DM Water
● Air & Gases
● Steam
DPT with Flow element
● Clean Liquids
● DM water
● Low viscous Liquids
● Air
● Gases
● Steam
Key Customers
Why TIPL?
• Customized Solutions by Engineers
• High Value (Not Price)
• Made in India (In-house Assembly, Testing, State of the Art Calibration, Repairs Facility)
• TIPL is the only Indian company, manufacturing Pressure Transmitters with HART-7
communication protocol, registered with Fieldcomm Group.
• Technically Competent (if not better) than Others
• One Call After Sales Service Support @ Indian Rates !
• Single Contact Point- Pre - Post Sales) - No Middlemen involved
• Low Total Cost of Ownership
• One Stop Shop for all your Process requirements
Any Query ?
Contact@
info@tipl.com
mohammad.khaleeque@tipl.com
+91 7835011003
Thank You

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How to select the most suitable flow meter for your application's gas flow measurement

  • 1. “How to select the most suitable flow meter in your application's gas flow measurement ?”
  • 2. TIPL Complete Product Offering Instrument ation Condition Monitoring (CM) Environmen tal Solution Security Solutions TIPL Product Range
  • 3. TIPL Field Instruments Offering Pressure & Differential Pressure Transmitters Temperature Transmitters & Pyrometers Level Transmitters Flow Meters TIPL Field Instruments
  • 4. Flow Measurement Introduction Flow measurement is the quantification of bulk fluid movement. Flow may be measured by measuring the velocity of fluid over known area. A flowmeter is an instrument used to measure linear, nonlinear, mass or volumetric flow rate of a liquid or a gas.
  • 5. Types of Flowmeters Digital Flowmeters: 1. Magnetic Flowmeter 2. Ultrasonic Clamp On/Inline 3. Vortex Flowmeter 4. Thermal Mass Flowmeter 5. Coriolis Mass Flowmeter 6. Turbine Flowmeter Mechanical Flowmeters: 1. Venturi and Orifice type DP meters 2. PD (Positive Displacement) Meter 3. Variable Area Meter or Rotameter 4. Gear Meter
  • 8. Ultrasonic Water Meter Oval Gear Flowmeter DPT with Orifice, Rotameter
  • 9. • All Conductive Liquids, • Liquid Chemicals • Drinking Water • Wastewater • Sea water • Sewage and sludge General Applications of Flowmeters • Clean Liquids • Air • Gases • Steam • LPG • Oil • Slurry
  • 10. Flowmeters those can be used in Gas Applications: Turbine Vortex Thermal Coriolis Rotameter DPT with Flow Element,
  • 11. Introduction Turbine flow meter (better described as an axial turbine) translates the mechanical action of the turbine rotating in the liquid or Gas flow around an axis into a user-readable rate of flow (m3/h, gpm, lpm, etc.). The turbine tends to have all the flow traveling around it. Turbine flowmeters now constitute 7% of the world market. Turbine flow meters are used for the measurement of Air, natural gas and liquid flow. Turbine Flowmeter
  • 12. Working principle………………… Turbine flowmeters use the mechanical energy of the fluid to rotate a “pinwheel” (rotor) in the flow stream. Blades on the rotor are angled to transform energy from the flow stream into rotational energy. The rotor shaft spins on bearings. When the fluid moves faster, the rotor spins proportionally faster. Shaft rotation can be sensed mechanically or by detecting the movement of the blades. Blade movement is often detected magnetically, with each blade or embedded piece of metal generating a pulse. Turbine Flowmeter
  • 13. Working principle Turbine flowmeter sensors are typically located external to the flowing stream to avoid material of construction constraints that would result if wetted sensors were used. When the fluid moves faster, more pulses are generated. The transmitter processes the pulse signal to determine the flow of the fluid. Transmitters and sensing systems are available to sense flow in both the forward and reverse flow directions.
  • 14. Metal tube Rotameter ● Metal tube flowmeter adopts variable area measuring theory, which is applicable for measuring liquid and gases and steam, it is all-metal construction. it has local indication, remotely transfer, anti-corrosion type, high-pressure type, explosion-proof, etc. ● It has 0-20mA, 4-20mA standard analog signal output and local indication, accumulation, digital communication, field modification and measure parameters, different power supply function. ● It is widely applicable in petrol, chemical, power supply, pharmacy, food, water treatment industry etc.
  • 15. Vortex Flow Meter ● A vortex flow meter is a versatile flow measuring device which covers a wide range of fluids like steam, liquid and gas. ● Works on the principle of Kármán Effect, which states that when flow passes by a bluff body,a repeating pattern of Swirling vortices is generated. ● One reason they are widely used for steam flow measurement is that they can tolerate the high temperatures of steam, as steam is the most difficult to measure.
  • 17. F = Sr * V/(1-1.27* d/D) Q = 3600* F/K M = Q* p • F ······ The liquid flow through the vortex triangular prism produce the vortex frequency(unit:Hz) • Sr ······ Strouhal number(unit:dimensionless) • V ······ Internal of pipe fluid flow rate(unit:m/s) • d ······ the width of Vortex meter internal triangular prism(unit:m) • D ······ Vortex meter inner diameter(unit:m) • Q ······ Instantaneous volume flow rate(unit:m³ /h) • K ······ Vortex of meter coefficient(unit:pulse number/m³ ) • M ······ Instantaneous mass flow rate(unit:kg/h) • P ······ Fluid density(unit:kg/m ³ )
  • 18. Product Range Insertion Type Wafer Type Sanitary TypeFlange Type
  • 19. Differentiated Features Sales Meet 2019-20 - Knowledge for Growth ● Backlit display available in remote and Integral type both ● Backlit LCD display5 ● Single solution for liquid, gas and steam application ● Universal solution4 ● High Pressure solution upto 40 bar ● High Pressure3 ● High temperature solution upto 350Deg C ● High Temperature2 ● Insertion type is available for bigger line size upto 3000mm ● Insertion Type1
  • 20. Thermal Mass Flow Meter ● A thermal mass flow meter is a precision instrument that measures gas mass flow and is used in various industries with a wide range of applications. ● Thermal mass flow meters, also known as thermal dispersion or immersible mass flow meters comprise a family of instruments for the measurement of the total mass flow rate of a fluid, primarily gases, flowing through closed conduits. ● Thermal gas mass flow meter is designed on the basis of thermal dispersion, and adopts method of constant differential temperature to measure gas flow.
  • 21. Working principle Thermal flow meters use the thermal properties of the gases to measure the flow of a gas flowing in a pipe or duct. The flowmeter contains two platinum resistance temperature sensors. The thermal flow meter operates by monitoring the cooling effect of a gas stream as it passes over a heated sensor. Gas flowing through the sensing section passes over two sensors one of which is used conventionally as a temperature sensor, while other is used as a heater. Thermal Mass Flowmeter
  • 22. Working principle…. The temperature sensor monitors the actual process values while the heater is maintained at a constant differential temperature. The greater the gas velocity, the greater the cooling effect and power required to maintain the differential temperature.
  • 23. Working principle…. The measurement of heater power is therefore a measurement of the gas mass flow rate. m = Kq/(Cp(T2 – T1)) The mass flow (m) is calculated on the basis of the measured temperature difference (T2 - T1), the meter coefficient (K), the electric heat rate (q), and the specific heat of the fluid (Cp),
  • 24. Product Range Flange Type Insertion Type Flange clamp Type Streamline Type
  • 25. Differentiated Features ● Wide range: 0.1Nm/s~100Nm/s for gas ● Wide velocity range5 ● Can use upto 4000 mm line size ● Wide line size4 ● Default RS485 Output without extra charge with 4 to 20mA ● Output3 ● Dual input available on single system (AC & DC) ● Power Supply2 ● Turn down ratio : 1000:1● Large turndown ratio1
  • 26. Coriolis Mass Flow Meter ● Coriolis mass flow meter are the leading precision flow and density measurement solution offering the most accurate and repeatable mass flow measurement for liquids, slurry and Gases. The coriolis flowmeters offer the most accurate measurement available for virtually any process fluid, while exhibiting exceptionally low pressure drop. ● Coriolis mass flowmeters measure the mass flow of liquids, such as water, acids, caustic, chemicals, Oil and Gases/Vapors.
  • 27. Internal Structure and Major parts: A) U - Tubed B) Straight Tubed C) Triangular Tubed
  • 28. Working principle: A Coriolis meter is based on the principles of motion mechanics. When the process fluid enters the sensor, it is split. During operation, a drive coil stimulates the tubes to oscillate in opposition at the natural resonant frequency. As the tubes oscillate, the voltage generated from each pickoff creates a sine wave. This indicates the motion of one tube relative to the other. The time delay between the two sine waves is called Delta-T, which results to generate differential voltage Delta-V which is directly proportional to the mass flow rate. Coriolis Mass Flowmeter
  • 29.
  • 30.
  • 31. Product Range Triangle Type Tube U-Type Tube Microbend Type
  • 32. Differentiated Features ● Max. working pressure upto 25MPa ● High pressure5 ● 0.1% accuracy is provided by Flow meter ● Accuracy4 ● By default Backlit LCD display available ● Backlit LCD display3 ● Dual input available on single body (AC&DC) ● Universal Power Supply2 ● Explosion proof housing and sensor body. ● Ex proof1 ● Dual output option available for Flow & Density ● Dual Outpit5
  • 33. General Features : Turbine ● Line Size: 4 to 300mm ● Accuracy :+/-1% ● Nominal pressure:1.6MPa,2.5MPa,4.0M Pa etc ● Flow Rate: 0.8 to 1600m3/h for water ● Flow Rate: 6m3/h to 1000m3/h for Air Medium ● Temperature: -40°C~350°C ● Power supply:12~24VDC Output ● signal: 4~20mA ● EX-proof Vortex ● Line Size: 15 to 300mm ● Accuracy :+/-1% ● Nominal Pressure:1.6MPa,2.5MPa,4. 0MPa ● Flow Rate: 0.8 to 1600m3/h for water ● Flow Rate: 6m/h2 to 1000m3/h for Air ● Medium temperature:-40° C~350°C ● Power supply:12~24VDC ● Output signal: 4~20mA ● EX-proof Class:ExbiI CT6 DPT with Flow element ● Line Size: 10 to 1000mm ● Accuracy :+/-2 to 5% ● Nominal Pressure:1.6MPa,2.5MPa,4. 0MPa ● Medium temperature:-20° C~400°C ● Power supply:12~24VDC ● Output signal: 4~20mA
  • 34. General Features : Coriolis Mass ● Meter size DN 10 … DN 150 ● Accuracy: ± 0.1~0.5% ● Measuring tube material: SS316L; housing material: SS304 ● Operating temperature: -50~+200°C ● Power supply: 18~36VDC power >7W; 85~265VAC power:10W Thermal Mass ● Meter size DN 10 … DN 4000 ● Accuracy < ± 1% of rate ● Fluid temperature -40~+220°C ;Max.350°C ● AC / DC supply power ● 4-20mA (optoelectronic isolation, maximum load 500),Pulse,RS485 and HART ● 4 line LCD display Mass flow, Volume flow in standard condition with totalizer, Roatmeter ● Meter size DN 10 … DN 300 ● Accuracy: 1.5% to 2.5% ● Measuring Medium: Liquid, gases ● Environment Temperature: (-)25ºC ~ +100ºC ● Medium Temperature: Standard Type: (-)20ºC ~ +300 ● FEP Type: 90ºC ● It has horizontal installation and vertical installation type rotameter. ● Flow Range Ratio: 10:1
  • 35. Key Applications : Thermal Mass ● Compressed air (consumption, distribution) ● Carbon dioxide (for beverage production and chilling) ● Argon (in steel production) ● Nitrogen and oxygen (production) ● Natural gas (for burners and boiler feed control) ● Air and biogas measurement (e.g. in wastewater plants) Coriolis ● Diesel, Petrol, clean liquid (Low Viscous liquid ), LPG & CNG ● Diesel, Petrol, LPG, & CNG (Custody transfer) ● water, Acids, Aaustic, chemicals, Oil and Gases/vapors. Rotameter ● LDO ● HFO ● Gases ● Chemicals
  • 36. Key Applications : Turbine ● Clean Liquids ● DM water ● Low viscous Liquids ● Air ● Gases Vortex ● Clean Liquids ● DM Water ● Air & Gases ● Steam DPT with Flow element ● Clean Liquids ● DM water ● Low viscous Liquids ● Air ● Gases ● Steam
  • 38.
  • 39. Why TIPL? • Customized Solutions by Engineers • High Value (Not Price) • Made in India (In-house Assembly, Testing, State of the Art Calibration, Repairs Facility) • TIPL is the only Indian company, manufacturing Pressure Transmitters with HART-7 communication protocol, registered with Fieldcomm Group. • Technically Competent (if not better) than Others • One Call After Sales Service Support @ Indian Rates ! • Single Contact Point- Pre - Post Sales) - No Middlemen involved • Low Total Cost of Ownership • One Stop Shop for all your Process requirements