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© 2012 Compass EOS Confidential
1
High end routing platform using
optical interconnects
Kobi Hasharoni
February 2013
© 2012 Compass EOS Confidential
2
Outline
§ Introduction
§ The router bottleneck
problem
§ The solution - photonics
§ The compass solution
using optical
interconnects
© 2012 Compass EOS Confidential
3
The exploding demand for BW
§  With the penetration of FTTx,
Mobility and Video, the
demand for BW continues to
accelerate.
§  Yet today’s network infra-
structure has already maxed
out in terms of size, BW,
power, high cost and
weight.
§  Current vendors offer no
solution that will allow to
scale forward.
§  An order of magnitude
improvement is required
© 2012 Compass EOS Confidential
4
The price to pay 1: Power
Worldwide	
  electricity	
  consump2on	
  in	
  telecom	
  operator	
  
networks	
  (S.	
  Lambert	
  et.	
  al.,	
  Op0c	
  Express	
  Vol.	
  20	
  2012)	
  
q The total electricity
consumption of routers
will exceed 350TW/h/y
in 2013
q This amounts to about
2% of the total electrical
power in the world!
q However, the growth
rate of ICT is ~40%
annually!
q Core routers are
responsible for most of
the power consumption
in ICT
© 2012 Compass EOS Confidential
5
The price to pay 2: Size & Weight
§  Weight: 740 kg 275 kg
§  H×W×D: 2.1×0.6×1 m 0.44×0.95×0.78 m
© 2012 Compass EOS Confidential
6
L2TP	
  
ISSU	
  
Current Routing Solutions
Overly Complex Monolithic Routers
…	
  It	
  Doesn’t	
  Have	
  To	
  Be	
  This	
  Way	
  
© 2012 Compass EOS Confidential
7
Outline
§ Introduction
§ The router bottleneck
problem
§ The solution - photonics
§ The compass solution
using optical
interconnects
© 2012 Compass EOS Confidential
8
Router Architecture (1)
Input ports
Input ports
Output ports
Output ports
Ingress	
  
Buffer	
  
Ingress	
  
Forward	
  
Engine	
  
To	
  
Switch	
  
Buffer	
  
Queing	
  
&	
  Egress	
  
Buffer	
  
Egress	
  
Forward	
  
Engine	
  
From	
  
Switch	
  
Buffer	
  
Ingress	
  
Buffer	
  
Ingress	
  
Forward	
  
Engine	
  
To	
  
Switch	
  
Buffer	
  
Queing	
  
&	
  Egress	
  
Buffer	
  
Egress	
  
Forward	
  
Engine	
  
From	
  
Switch	
  
Buffer	
  
© 2012 Compass EOS Confidential
9
Processing	
  Traffic	
  	
   Fabric	
  
Processing	
  Traffic	
  	
  
Chip	
  to	
  chip	
  interconnect	
  
© 2012 Compass EOS Confidential
10
Router Architecture (2)
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
iB	
   iF	
   i	
  
eB	
   eF	
   e	
  
Chip	
  
to	
  	
  
Chip	
  
Board	
  
to	
  	
  
Board	
  
Rack	
  
to	
  	
  
Rack	
  
Conveying	
  data	
  between	
  
linecards	
  is	
  the	
  largest	
  
boIleneck	
  in	
  core	
  router	
  
design	
  	
  
© 2012 Compass EOS Confidential
11
•  Copper	
  transmission	
  lines	
  suffer	
  
from	
  loss:	
  
•  Resis>ve	
  loss	
  (skin	
  effect)	
  
•  Dielectric	
  loss	
  
•  Impedance	
  mismatch	
  
•  Crosstalk	
  
•  Loss	
  could	
  be	
  as	
  high	
  as	
  30dB	
  and	
  is	
  
frequency	
  dependent	
  
•  Decision	
  feedback	
  equaliza>on	
  may	
  
use	
  upwards	
  of	
  200mW	
  per	
  10Gb/s	
  
channel!	
  
•  Interconnect	
  length	
  is	
  limited	
  
Problem #1: connectivity
© 2012 Compass EOS Confidential
12
Problem #2: density
§  Q: How do you get all of the needed BW into a single
CMOS chip?
§  A: Not with BGA technology, its limited in scale and has
run out of capacity.
•  Option 1: split the data into several CMOS chips
•  Option 2: push the limit of electrical SerDes to very high data
rates using 20nm CMOS or lower (?)
•  Even if you push the limit, you cannot drive high frequency
signals efficiently on the PCB!
© 2012 Compass EOS Confidential
13
Outline
§ Introduction
§ The router bottleneck
problem
§ The solution – use
photonics
§ The compass solution
using optical
interconnects
© 2012 Compass EOS Confidential
14
Photonics Advantages
§ Insensi>ve	
  to	
  data	
  rate	
  
§ Small	
  power	
  
consump>on	
  
§ Negligible	
  crosstalk	
  
§ 300m	
  serial	
  link,	
  <1dB/km	
  
loss	
  (mul>mode	
  op>cs)	
  
§ Efficiency	
  is	
  high	
  if	
  using	
  
parallel	
  links	
  
§ Minimal	
  footprint	
  on	
  the	
  
CMOS	
  chip	
  
© 2012 Compass EOS Confidential
15
From Copper to Photons
Processing	
  Traffic	
  	
   Fabric	
  
Processing	
  Traffic	
  	
  
An	
  op2cal	
  interconnect	
  between	
  
the	
  rou2ng	
  elements	
  
High	
  speed	
  serial	
  links	
  
Copper	
  on	
  PCB	
  
© 2012 Compass EOS Confidential
16
The optical interconnect
© 2012 Compass EOS Confidential
17
An optical interconnect-based router
§  Need	
  to	
  establish	
  an	
  op>cal	
  connec>on	
  between	
  linecards	
  
§  This	
  connec>on	
  must	
  be	
  data	
  rate	
  transparent	
  
§  Need	
  to	
  move	
  large	
  amount	
  of	
  data	
  between	
  linecards	
  
§  Minimal	
  power	
  consump>on	
  
§  Backplane	
  should	
  be	
  passive	
  	
  
§  Put	
  an	
  op>cal	
  transceiver	
  on	
  each	
  router	
  
§  Photons	
  are	
  data	
  rate	
  insensi>ve,	
  w/o	
  cross	
  talk	
  
§  Use	
  parallel	
  op>cs	
  (2D	
  optoelectronic	
  matrices)	
  
§  Do	
  the	
  analog	
  design	
  efficiently,	
  use	
  power	
  efficient	
  
components	
  
§  Use	
  fibers	
  for	
  the	
  backplane	
  –	
  absolutely	
  passive	
  
© 2012 Compass EOS Confidential
18
Outline
§ Introduction
§ The router bottleneck
problem
§ The solution - photonics
§ The compass solution
using optical
interconnects
© 2012 Compass EOS Confidential
19
A New Router Architecture
Input ports
Input ports
Output ports
Output ports
Ingress	
  
Buffer	
  
Ingress	
  
Forward	
  
Engine	
  
To	
  
Switch	
  
Buffer	
  
Queing	
  
&	
  Egress	
  
Buffer	
  
Egress	
  
Forward	
  
Engine	
  
From	
  
Switch	
  
Buffer	
  
Ingress	
  
Buffer	
  
Ingress	
  
Forward	
  
Engine	
  
To	
  
Switch	
  
Buffer	
  
Queing	
  
&	
  Egress	
  
Buffer	
  
Egress	
  
Forward	
  
Engine	
  
From	
  
Switch	
  
Buffer	
  
• Queing
• Egress Processing
• Egress Buffer
• Queing
• Egress Processing
• Egress Buffer
• Switch fabric
EOS	
  
EOS	
  
Router	
  The	
  Compass	
  way	
  
•  Chip	
  to	
  Chip	
  Op>cal	
  interconnect	
  
•  True	
  Output	
  Switched	
  Router	
  
•  Switch	
  Fabric	
  eliminated	
  
•  No	
  ingress	
  side	
  queuing	
  
•  Maintaining	
  all	
  of	
  	
  the	
  func>onality	
  
© 2012 Compass EOS Confidential
20
Building an optical interconnect
Step	
  1:	
  optoelectronic	
  chips	
  
A	
  12×14	
  matrix	
  of	
  VCSELs	
  
A	
  12×14	
  matrix	
  of	
  photodiodes	
  
A	
  12×14	
  matrix	
  of	
  microlenses	
  
…….	
  
© 2012 Compass EOS Confidential
21
Building an optical interconnect
Step	
  2:	
  Design	
  a	
  new	
  CMOS	
  
•  Queing	
  
•  Egress	
  processing	
  
•  Egress	
  buffer	
  
•  Switch	
  fabric	
  
•  Op>cal	
  transceiver	
  	
  
Analog	
  circuits	
  
© 2012 Compass EOS Confidential
22
Building an optical interconnectBuilding an optical interconnect
Step	
  3:	
  assemble	
  op>cs	
  on	
  chip	
  	
  
VCSEL	
  matrix	
  
PD	
  matrix	
  
© 2012 Compass EOS Confidential
23
Building an optical interconnect
Step	
  4:	
  build	
  a	
  12×14	
  fiber	
  matrix	
  
© 2012 Compass EOS Confidential
24
Building an optical interconnect
Step	
  5:	
  assemble	
  op>cs	
  on	
  PCB	
  
© 2012 Compass EOS Confidential
25
Building an optical interconnect
Step	
  6:	
  Integrate	
  with	
  linecard	
  and	
  build	
  
a	
  high	
  end	
  core	
  router	
  
© 2012 Compass EOS Confidential
26
•  Highest	
  aggregate	
  bandwidth	
  reported	
  for	
  an	
  
op>cal	
  interconnect:	
  1.34Tb/s	
  full	
  duplex	
  
•  Data	
  density:	
  64Gb/s/mm2	
  
•  168	
  bi-­‐direc>onal	
  8Gb/s	
  data	
  links	
  
•  Power	
  efficiency:	
  10.2	
  pJ/bit	
  (including	
  SERDES)	
  
Building an optical interconnect
•  The	
  op>cal	
  interconnect	
  enables	
  a	
  new	
  class	
  of	
  
core	
  and	
  edge	
  routers:	
  
•  Lower	
  power	
  consump>on	
  
•  Smaller	
  size	
  
•  Lower	
  weight	
  
•  High	
  BW	
  u>liza>on	
  	
  
•  Lower	
  cost	
  
© 2012 Compass EOS Confidential
27
The Compass EOS core router
•  1.6	
  Tb/s	
  system	
  
•  6	
  RU,	
  19’’	
  shelf	
  
•  4	
  ×	
  200	
  Gb/s	
  linecards	
  
•  3kW	
  power	
  consump>on	
  
•  Front	
  to	
  back	
  air	
  flow	
  
•  Distributed	
  DC	
  power	
  supply	
  
•  Carrier	
  grade	
  
•  Full	
  L3	
  func>onality	
  
•  Mul>-­‐chassis	
  support	
  
•  80×10GE,	
  8×100GE	
  
•  SW	
  configurable	
  10GE/
OC192/OTN	
  
•  NEBS/ETSI	
  compliant	
  
SHIPPING
© 2012 Compass EOS Confidential
28
The Compass EOS core router
•  Redundant	
  power	
  feeds	
  
•  Redundant	
  cooling	
  system	
  
•  Mul>-­‐chassis	
  ready	
  
•  Passive	
  op>cal	
  backplane	
  
© 2012 Compass EOS Confidential
29
The path to a 2 Tb/s linecard
8Gb/s	
  ×	
  168	
  channels	
  
1.3	
  Tb/s	
  
Scale	
  up	
  
Scale	
  
out	
   32Gb/s	
  ×	
  336channels	
  	
  
10.8	
  Tb/s	
  
200	
  Gb/s	
  linecard	
   2	
  Tb/s	
  linecard	
  
8Gb/s	
  ×	
  336	
  channels	
  
2.7	
  Tb/s	
  
32Gb/s	
  ×	
  168	
  channels	
  
5.4	
  Tb/s	
  
© 2012 Compass EOS Confidential
30
TCO Analysis
3X to 4X Total Costs Reduction over 5 Years
$1,018,712	
  
$3,386,195	
  
$2,934,419	
  
$3,262,824	
  
$3,928,513	
  
Lightbox	
   CRS-­‐3	
  FP-­‐140	
   Juniper	
  T4000	
   ASR9010	
   ALU	
  7750	
  FP3	
  
Configura2on:	
  60x10GE	
  and	
  20x10G	
  POS	
  
Includes:	
  CAPEX,	
  Power,	
  Cooling	
  &	
  Space	
  Costs	
  
© 2012 Compass EOS Confidential
31
COMPASS EOS
THANK YOU
February 2013

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Silicon to photonics optical interconnect routing: Compass EOS

  • 1. © 2012 Compass EOS Confidential 1 High end routing platform using optical interconnects Kobi Hasharoni February 2013
  • 2. © 2012 Compass EOS Confidential 2 Outline § Introduction § The router bottleneck problem § The solution - photonics § The compass solution using optical interconnects
  • 3. © 2012 Compass EOS Confidential 3 The exploding demand for BW §  With the penetration of FTTx, Mobility and Video, the demand for BW continues to accelerate. §  Yet today’s network infra- structure has already maxed out in terms of size, BW, power, high cost and weight. §  Current vendors offer no solution that will allow to scale forward. §  An order of magnitude improvement is required
  • 4. © 2012 Compass EOS Confidential 4 The price to pay 1: Power Worldwide  electricity  consump2on  in  telecom  operator   networks  (S.  Lambert  et.  al.,  Op0c  Express  Vol.  20  2012)   q The total electricity consumption of routers will exceed 350TW/h/y in 2013 q This amounts to about 2% of the total electrical power in the world! q However, the growth rate of ICT is ~40% annually! q Core routers are responsible for most of the power consumption in ICT
  • 5. © 2012 Compass EOS Confidential 5 The price to pay 2: Size & Weight §  Weight: 740 kg 275 kg §  H×W×D: 2.1×0.6×1 m 0.44×0.95×0.78 m
  • 6. © 2012 Compass EOS Confidential 6 L2TP   ISSU   Current Routing Solutions Overly Complex Monolithic Routers …  It  Doesn’t  Have  To  Be  This  Way  
  • 7. © 2012 Compass EOS Confidential 7 Outline § Introduction § The router bottleneck problem § The solution - photonics § The compass solution using optical interconnects
  • 8. © 2012 Compass EOS Confidential 8 Router Architecture (1) Input ports Input ports Output ports Output ports Ingress   Buffer   Ingress   Forward   Engine   To   Switch   Buffer   Queing   &  Egress   Buffer   Egress   Forward   Engine   From   Switch   Buffer   Ingress   Buffer   Ingress   Forward   Engine   To   Switch   Buffer   Queing   &  Egress   Buffer   Egress   Forward   Engine   From   Switch   Buffer  
  • 9. © 2012 Compass EOS Confidential 9 Processing  Traffic     Fabric   Processing  Traffic     Chip  to  chip  interconnect  
  • 10. © 2012 Compass EOS Confidential 10 Router Architecture (2) iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   iB   iF   i   eB   eF   e   Chip   to     Chip   Board   to     Board   Rack   to     Rack   Conveying  data  between   linecards  is  the  largest   boIleneck  in  core  router   design    
  • 11. © 2012 Compass EOS Confidential 11 •  Copper  transmission  lines  suffer   from  loss:   •  Resis>ve  loss  (skin  effect)   •  Dielectric  loss   •  Impedance  mismatch   •  Crosstalk   •  Loss  could  be  as  high  as  30dB  and  is   frequency  dependent   •  Decision  feedback  equaliza>on  may   use  upwards  of  200mW  per  10Gb/s   channel!   •  Interconnect  length  is  limited   Problem #1: connectivity
  • 12. © 2012 Compass EOS Confidential 12 Problem #2: density §  Q: How do you get all of the needed BW into a single CMOS chip? §  A: Not with BGA technology, its limited in scale and has run out of capacity. •  Option 1: split the data into several CMOS chips •  Option 2: push the limit of electrical SerDes to very high data rates using 20nm CMOS or lower (?) •  Even if you push the limit, you cannot drive high frequency signals efficiently on the PCB!
  • 13. © 2012 Compass EOS Confidential 13 Outline § Introduction § The router bottleneck problem § The solution – use photonics § The compass solution using optical interconnects
  • 14. © 2012 Compass EOS Confidential 14 Photonics Advantages § Insensi>ve  to  data  rate   § Small  power   consump>on   § Negligible  crosstalk   § 300m  serial  link,  <1dB/km   loss  (mul>mode  op>cs)   § Efficiency  is  high  if  using   parallel  links   § Minimal  footprint  on  the   CMOS  chip  
  • 15. © 2012 Compass EOS Confidential 15 From Copper to Photons Processing  Traffic     Fabric   Processing  Traffic     An  op2cal  interconnect  between   the  rou2ng  elements   High  speed  serial  links   Copper  on  PCB  
  • 16. © 2012 Compass EOS Confidential 16 The optical interconnect
  • 17. © 2012 Compass EOS Confidential 17 An optical interconnect-based router §  Need  to  establish  an  op>cal  connec>on  between  linecards   §  This  connec>on  must  be  data  rate  transparent   §  Need  to  move  large  amount  of  data  between  linecards   §  Minimal  power  consump>on   §  Backplane  should  be  passive     §  Put  an  op>cal  transceiver  on  each  router   §  Photons  are  data  rate  insensi>ve,  w/o  cross  talk   §  Use  parallel  op>cs  (2D  optoelectronic  matrices)   §  Do  the  analog  design  efficiently,  use  power  efficient   components   §  Use  fibers  for  the  backplane  –  absolutely  passive  
  • 18. © 2012 Compass EOS Confidential 18 Outline § Introduction § The router bottleneck problem § The solution - photonics § The compass solution using optical interconnects
  • 19. © 2012 Compass EOS Confidential 19 A New Router Architecture Input ports Input ports Output ports Output ports Ingress   Buffer   Ingress   Forward   Engine   To   Switch   Buffer   Queing   &  Egress   Buffer   Egress   Forward   Engine   From   Switch   Buffer   Ingress   Buffer   Ingress   Forward   Engine   To   Switch   Buffer   Queing   &  Egress   Buffer   Egress   Forward   Engine   From   Switch   Buffer   • Queing • Egress Processing • Egress Buffer • Queing • Egress Processing • Egress Buffer • Switch fabric EOS   EOS   Router  The  Compass  way   •  Chip  to  Chip  Op>cal  interconnect   •  True  Output  Switched  Router   •  Switch  Fabric  eliminated   •  No  ingress  side  queuing   •  Maintaining  all  of    the  func>onality  
  • 20. © 2012 Compass EOS Confidential 20 Building an optical interconnect Step  1:  optoelectronic  chips   A  12×14  matrix  of  VCSELs   A  12×14  matrix  of  photodiodes   A  12×14  matrix  of  microlenses   …….  
  • 21. © 2012 Compass EOS Confidential 21 Building an optical interconnect Step  2:  Design  a  new  CMOS   •  Queing   •  Egress  processing   •  Egress  buffer   •  Switch  fabric   •  Op>cal  transceiver     Analog  circuits  
  • 22. © 2012 Compass EOS Confidential 22 Building an optical interconnectBuilding an optical interconnect Step  3:  assemble  op>cs  on  chip     VCSEL  matrix   PD  matrix  
  • 23. © 2012 Compass EOS Confidential 23 Building an optical interconnect Step  4:  build  a  12×14  fiber  matrix  
  • 24. © 2012 Compass EOS Confidential 24 Building an optical interconnect Step  5:  assemble  op>cs  on  PCB  
  • 25. © 2012 Compass EOS Confidential 25 Building an optical interconnect Step  6:  Integrate  with  linecard  and  build   a  high  end  core  router  
  • 26. © 2012 Compass EOS Confidential 26 •  Highest  aggregate  bandwidth  reported  for  an   op>cal  interconnect:  1.34Tb/s  full  duplex   •  Data  density:  64Gb/s/mm2   •  168  bi-­‐direc>onal  8Gb/s  data  links   •  Power  efficiency:  10.2  pJ/bit  (including  SERDES)   Building an optical interconnect •  The  op>cal  interconnect  enables  a  new  class  of   core  and  edge  routers:   •  Lower  power  consump>on   •  Smaller  size   •  Lower  weight   •  High  BW  u>liza>on     •  Lower  cost  
  • 27. © 2012 Compass EOS Confidential 27 The Compass EOS core router •  1.6  Tb/s  system   •  6  RU,  19’’  shelf   •  4  ×  200  Gb/s  linecards   •  3kW  power  consump>on   •  Front  to  back  air  flow   •  Distributed  DC  power  supply   •  Carrier  grade   •  Full  L3  func>onality   •  Mul>-­‐chassis  support   •  80×10GE,  8×100GE   •  SW  configurable  10GE/ OC192/OTN   •  NEBS/ETSI  compliant   SHIPPING
  • 28. © 2012 Compass EOS Confidential 28 The Compass EOS core router •  Redundant  power  feeds   •  Redundant  cooling  system   •  Mul>-­‐chassis  ready   •  Passive  op>cal  backplane  
  • 29. © 2012 Compass EOS Confidential 29 The path to a 2 Tb/s linecard 8Gb/s  ×  168  channels   1.3  Tb/s   Scale  up   Scale   out   32Gb/s  ×  336channels     10.8  Tb/s   200  Gb/s  linecard   2  Tb/s  linecard   8Gb/s  ×  336  channels   2.7  Tb/s   32Gb/s  ×  168  channels   5.4  Tb/s  
  • 30. © 2012 Compass EOS Confidential 30 TCO Analysis 3X to 4X Total Costs Reduction over 5 Years $1,018,712   $3,386,195   $2,934,419   $3,262,824   $3,928,513   Lightbox   CRS-­‐3  FP-­‐140   Juniper  T4000   ASR9010   ALU  7750  FP3   Configura2on:  60x10GE  and  20x10G  POS   Includes:  CAPEX,  Power,  Cooling  &  Space  Costs  
  • 31. © 2012 Compass EOS Confidential 31 COMPASS EOS THANK YOU February 2013