journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Defects, Root Causes in Casting Process and Their Remedies: ReviewIJERA Editor
Many industry aims to improve quality as well as productivity of manufacturing product. So need to number of process parameter to must controlled while casting process, so there are no of uncertainty and defects are face by organizations. In casting process industries are need to technical solution to minimize the uncertainty and defects. In this review paper to represent various casting defects and root causes for engine parts while casting process. Also provide preventive action to improve quality as well as productivity an industrial level.
Design of ‘plastic injection mold’ for an ‘air vent bezel’ through flow analy...eSAT Journals
Abstract Designer's of plastic injection Molds need to study from this point of view, the type of Mold to be designed, the physical Mold orientation, the dimensions for each of the element in the Mold, the location of the gate, runner, requirement of insert, draft angle requirement, shrinkage factor, location of cooling channels. Design can also be simplified by using standardized parts of the mold such as ejector pins. By eliminating the obstruction to smooth flow of plastic a good of quality component can be achieved. The effort of this thesis work is to find out the nuances in the Plastic Injection Mold Design while borrowing the inputs from the Flow Analysis (CAE) conducted for the 'Air vent bezel' to study the behavior of the Melt during flow. The Mold Design would incorporate suitable checking to ensure the best quality product in terms of `defect-free’ output. This thesis work consist methodology of plastic injection molding process, material requirement, how to overcome weld mark, shrinkage etc to satisfactorily assemble the component. Keywords: Draft angle, Shrinkage, CAE, weld mark
Productivity improvement of castings, switching to shell mould process from g...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Studies on jet penetration and kerf width at various operating pressure in ma...eSAT Journals
Abstract Abrasive Water Jet (AWJ) machining is one of the non-traditional machining method popular method for machining of hard, heat sensitive and brittle materials. The present work attempts to investigate the effect of operating pressure on depth of penetration and kerf characteristics generated while machining of D2 heat treated steel. It is found that increase in operating pressure increases the depth of penetration and decreases the surface taper on the work-piece. Keywords: Kerf width, Depth of cut, Operating pressure, AWJ Machining
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Defects, Root Causes in Casting Process and Their Remedies: ReviewIJERA Editor
Many industry aims to improve quality as well as productivity of manufacturing product. So need to number of process parameter to must controlled while casting process, so there are no of uncertainty and defects are face by organizations. In casting process industries are need to technical solution to minimize the uncertainty and defects. In this review paper to represent various casting defects and root causes for engine parts while casting process. Also provide preventive action to improve quality as well as productivity an industrial level.
Design of ‘plastic injection mold’ for an ‘air vent bezel’ through flow analy...eSAT Journals
Abstract Designer's of plastic injection Molds need to study from this point of view, the type of Mold to be designed, the physical Mold orientation, the dimensions for each of the element in the Mold, the location of the gate, runner, requirement of insert, draft angle requirement, shrinkage factor, location of cooling channels. Design can also be simplified by using standardized parts of the mold such as ejector pins. By eliminating the obstruction to smooth flow of plastic a good of quality component can be achieved. The effort of this thesis work is to find out the nuances in the Plastic Injection Mold Design while borrowing the inputs from the Flow Analysis (CAE) conducted for the 'Air vent bezel' to study the behavior of the Melt during flow. The Mold Design would incorporate suitable checking to ensure the best quality product in terms of `defect-free’ output. This thesis work consist methodology of plastic injection molding process, material requirement, how to overcome weld mark, shrinkage etc to satisfactorily assemble the component. Keywords: Draft angle, Shrinkage, CAE, weld mark
Productivity improvement of castings, switching to shell mould process from g...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Studies on jet penetration and kerf width at various operating pressure in ma...eSAT Journals
Abstract Abrasive Water Jet (AWJ) machining is one of the non-traditional machining method popular method for machining of hard, heat sensitive and brittle materials. The present work attempts to investigate the effect of operating pressure on depth of penetration and kerf characteristics generated while machining of D2 heat treated steel. It is found that increase in operating pressure increases the depth of penetration and decreases the surface taper on the work-piece. Keywords: Kerf width, Depth of cut, Operating pressure, AWJ Machining
Review on investigation and optimization of turning process parameter in wet ...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Effectiveness of multilayer coated tool in turning of aisi 430 f steeleSAT Journals
Abstract This paper presents minimization of surface roughness in dry turning of AISI 430F steel using TiN-TiCN-Al2O3-ZrCN multilayer coated cemented carbide & cryo-treated inserts. Effect of cutting velocity, feed rate, depth of cut & machining duration is studied on the surface roughness. Taguchi’s design of experiment is used to find the optimum factor levels. It is found that the feed rate has much effect in producing lower surface roughness followed by speed. The depth of cut has lesser role on surface roughness. The result of Taguchi method shows that cutting velocity of 250m/min, feed rate of 0.25 mm/rev and depth of cut of 0.3mm should be maintained as optimal parameter settings for both coated and cryo-treated tools. Cryo-treated tools perform better. Keywords: Cryo-treatment, Dry Turning, Surface roughness, Taguchi Method
International Journal of Engineering Research and Development (IJERD)IJERD Editor
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
The big challenge of the mass production firms is concentrated for achieving high quality
products with good dimensionability with high productivity, less wear on the cutting insert, less use
of cutting fluid, within less time. This paper present dissertation work of an investigation of turning
process parameters on hard EN 31 material, for optimization of surface roughness, material removal
rate, machining time in wet and minimum quantity lubrication system. The experiment is carried out
by considering four controllable input variables namely cutting speed, feed rate, depth of cut and
insert nose radius in the presence of wet & MQL system. This experiment also present the relation
between chip formations and controllable variables along with chip thickness, chip colors & chip
velocity from which its effect on insert wear, quality of product can be easily found out, because of
chip morphology gives indirectly the effect of it on the insert wear. In this dissertation work
minimum quantity lubrication system is used for reducing the cutting zone temperature properly and
very fastly. Finally comparison is carried out between wet and minimum quantity lubrication system
from which one can easily identify which system is better for higher productivity along with high
surface finish. This work also present the productivity (MRR) concept in production. The design of
experiment and optimization of surface roughness, material removal rate, machining time is carried
out by using response surface methodology (RSM). Central composite design method is used (CCD)
for the total experimental design work and its analysis and also for optimization of turning process
parameter by which wastage of the machining time, power can be avoided.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Performance evaluation of ti n coated carbide insert for optimum surface roug...eSAT Journals
Abstract In manufacturing industry, beside the dimensional and geometric tolerance of a component, surface quality is most commonly specified requirements. Surface roughness plays an important role in the performance of the component. This paper presents a study of the influence of the cutting parameters on the surface roughness during the turning of AISI1045 steel with TiN coated carbide tool. The design of experiments based on the Taguchi technique. The objective was to optimization of the machining parameters as cutting speed, feed rate and depth of cut for surface roughness. Main effect plots are generated and analyzed to find out the relationship between them. Afterwords a confirmation test were performed to make a comparison between the predicted results and the theoretical results. Keywords: TiN carbide insert, AISI 1045 alloy steel, Taguchi method, Surface roughness, ANOVA
Friction Stir Welding, a type of welding which was
discovered in the year of 1991 with a few countable methods
and processes. But today it is one of the necessary and
important type of welding techniques. To develop it, several
researchers showed their interests in this technique. Today,
it acts as the heart of welding of automobiles. Thousands of
inventions has been made in field of Friction Stir Welding
and also successfully being implemented. If a researcher
tries to make some research in this field, he has to go
through thousands of journals where hours of time is being
consumed. To solve that problem several Re-view journals
are being published and also successfully solved this issue
of time consumption. In this paper, similarly a re-view of
several important and different types of papers are discussed
with their results, outcomes, the parameters being performed
for analysis.
This paper also discusses about various methods and various
metals as tools and job materials. It will be much easier and
lenient to understand from this paper to research. The
authors of the papers also clearly explained about the usages
and applications of their methods and provided several
statistical data for clear observation of their methods
Impact of varying the nozzle stand off distance on cutting temperature in t...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
International Journal of Engineering Research and Development (IJERD)IJERD Editor
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
Review on investigation and optimization of turning process parameter in wet ...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Effectiveness of multilayer coated tool in turning of aisi 430 f steeleSAT Journals
Abstract This paper presents minimization of surface roughness in dry turning of AISI 430F steel using TiN-TiCN-Al2O3-ZrCN multilayer coated cemented carbide & cryo-treated inserts. Effect of cutting velocity, feed rate, depth of cut & machining duration is studied on the surface roughness. Taguchi’s design of experiment is used to find the optimum factor levels. It is found that the feed rate has much effect in producing lower surface roughness followed by speed. The depth of cut has lesser role on surface roughness. The result of Taguchi method shows that cutting velocity of 250m/min, feed rate of 0.25 mm/rev and depth of cut of 0.3mm should be maintained as optimal parameter settings for both coated and cryo-treated tools. Cryo-treated tools perform better. Keywords: Cryo-treatment, Dry Turning, Surface roughness, Taguchi Method
International Journal of Engineering Research and Development (IJERD)IJERD Editor
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
The big challenge of the mass production firms is concentrated for achieving high quality
products with good dimensionability with high productivity, less wear on the cutting insert, less use
of cutting fluid, within less time. This paper present dissertation work of an investigation of turning
process parameters on hard EN 31 material, for optimization of surface roughness, material removal
rate, machining time in wet and minimum quantity lubrication system. The experiment is carried out
by considering four controllable input variables namely cutting speed, feed rate, depth of cut and
insert nose radius in the presence of wet & MQL system. This experiment also present the relation
between chip formations and controllable variables along with chip thickness, chip colors & chip
velocity from which its effect on insert wear, quality of product can be easily found out, because of
chip morphology gives indirectly the effect of it on the insert wear. In this dissertation work
minimum quantity lubrication system is used for reducing the cutting zone temperature properly and
very fastly. Finally comparison is carried out between wet and minimum quantity lubrication system
from which one can easily identify which system is better for higher productivity along with high
surface finish. This work also present the productivity (MRR) concept in production. The design of
experiment and optimization of surface roughness, material removal rate, machining time is carried
out by using response surface methodology (RSM). Central composite design method is used (CCD)
for the total experimental design work and its analysis and also for optimization of turning process
parameter by which wastage of the machining time, power can be avoided.
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
Performance evaluation of ti n coated carbide insert for optimum surface roug...eSAT Journals
Abstract In manufacturing industry, beside the dimensional and geometric tolerance of a component, surface quality is most commonly specified requirements. Surface roughness plays an important role in the performance of the component. This paper presents a study of the influence of the cutting parameters on the surface roughness during the turning of AISI1045 steel with TiN coated carbide tool. The design of experiments based on the Taguchi technique. The objective was to optimization of the machining parameters as cutting speed, feed rate and depth of cut for surface roughness. Main effect plots are generated and analyzed to find out the relationship between them. Afterwords a confirmation test were performed to make a comparison between the predicted results and the theoretical results. Keywords: TiN carbide insert, AISI 1045 alloy steel, Taguchi method, Surface roughness, ANOVA
Friction Stir Welding, a type of welding which was
discovered in the year of 1991 with a few countable methods
and processes. But today it is one of the necessary and
important type of welding techniques. To develop it, several
researchers showed their interests in this technique. Today,
it acts as the heart of welding of automobiles. Thousands of
inventions has been made in field of Friction Stir Welding
and also successfully being implemented. If a researcher
tries to make some research in this field, he has to go
through thousands of journals where hours of time is being
consumed. To solve that problem several Re-view journals
are being published and also successfully solved this issue
of time consumption. In this paper, similarly a re-view of
several important and different types of papers are discussed
with their results, outcomes, the parameters being performed
for analysis.
This paper also discusses about various methods and various
metals as tools and job materials. It will be much easier and
lenient to understand from this paper to research. The
authors of the papers also clearly explained about the usages
and applications of their methods and provided several
statistical data for clear observation of their methods
Impact of varying the nozzle stand off distance on cutting temperature in t...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
International Journal of Engineering Research and Development (IJERD)IJERD Editor
journal publishing, how to publish research paper, Call For research paper, international journal, publishing a paper, IJERD, journal of science and technology, how to get a research paper published, publishing a paper, publishing of journal, publishing of research paper, reserach and review articles, IJERD Journal, How to publish your research paper, publish research paper, open access engineering journal, Engineering journal, Mathemetics journal, Physics journal, Chemistry journal, Computer Engineering, Computer Science journal, how to submit your paper, peer reviw journal, indexed journal, reserach and review articles, engineering journal, www.ijerd.com, research journals,
yahoo journals, bing journals, International Journal of Engineering Research and Development, google journals, hard copy of journal
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
International Journal of Engineering Research and Development (IJERD)IJERD Editor
International Journal of Engineering Research and Development is an international premier peer reviewed open access engineering and technology journal promoting the discovery, innovation, advancement and dissemination of basic and transitional knowledge in engineering, technology and related disciplines.
International Journal of Engineering Research and DevelopmentIJERD Editor
Electrical, Electronics and Computer Engineering,
Information Engineering and Technology,
Mechanical, Industrial and Manufacturing Engineering,
Automation and Mechatronics Engineering,
Material and Chemical Engineering,
Civil and Architecture Engineering,
Biotechnology and Bio Engineering,
Environmental Engineering,
Petroleum and Mining Engineering,
Marine and Agriculture engineering,
Aerospace Engineering.
Minimization of Shrinkage Porosity in A Sand Casting Process By Simulation I...IJMER
There is an increasing demand in manufacturing environment for the best quality of casting
products at the right time and quantity. In order to survive in the competitive market and to achieve
customer satisfaction trial-and-error method to produce defect free casting products from design to
manufacturing is too costly and not effective [1]. Modernization is the only key to improve casting quality
and productivity. This paper discusses the simulation process of casting solidification with the AutoCAST-X
software of a intricate shape small size casting of LM6 (Al alloy) metal. With the help of simulation study
hot spot in the casting has been identified. This has immensely helped in locating the optimum position and
size of the feeder required. This paper also shows the application of feeding aids as exothermic sleeve. The
simulation study has shown the improvement in feeding yield and quality of the casting.
FE Analysis for Investment Casting and Computer Simulation: A Reviewijsrd.com
In the present paper a review for the experimental and finite element analysis techniques is adopted for Investment casting. Experimental Data taken for Solidification of investment Casting is modeled and meshed initially then validation is followed by comparing the experimental and modeled results. This helps to optimize the design criteria for investment casting. To overcome the problem of current gating /riser system and by comparing simulation results of optimized casting model with that of original model we can reduce the shrinkage porosity.
OKAY FERN , established in 2008 is a well known Investment Casting foundry (lost wax process) and has developed more than 2000 components in different alloys to a host of different industries like Automobile, Defense, Aero space, Switchgear, Surgical, Body implant, Artificial Limbs, Electrical & Electronics. Industries, Instrumentation, Valves & Pumps, Glass Industries etc etc in India as well as European countries
A Novel Method for Prevention of Bandwidth Distributed Denial of Service AttacksIJERD Editor
Distributed Denial of Service (DDoS) Attacks became a massive threat to the Internet. Traditional
Architecture of internet is vulnerable to the attacks like DDoS. Attacker primarily acquire his army of Zombies,
then that army will be instructed by the Attacker that when to start an attack and on whom the attack should be
done. In this paper, different techniques which are used to perform DDoS Attacks, Tools that were used to
perform Attacks and Countermeasures in order to detect the attackers and eliminate the Bandwidth Distributed
Denial of Service attacks (B-DDoS) are reviewed. DDoS Attacks were done by using various Flooding
techniques which are used in DDoS attack.
The main purpose of this paper is to design an architecture which can reduce the Bandwidth
Distributed Denial of service Attack and make the victim site or server available for the normal users by
eliminating the zombie machines. Our Primary focus of this paper is to dispute how normal machines are
turning into zombies (Bots), how attack is been initiated, DDoS attack procedure and how an organization can
save their server from being a DDoS victim. In order to present this we implemented a simulated environment
with Cisco switches, Routers, Firewall, some virtual machines and some Attack tools to display a real DDoS
attack. By using Time scheduling, Resource Limiting, System log, Access Control List and some Modular
policy Framework we stopped the attack and identified the Attacker (Bot) machines
Hearing loss is one of the most common human impairments. It is estimated that by year 2015 more
than 700 million people will suffer mild deafness. Most can be helped by hearing aid devices depending on the
severity of their hearing loss. This paper describes the implementation and characterization details of a dual
channel transmitter front end (TFE) for digital hearing aid (DHA) applications that use novel micro
electromechanical- systems (MEMS) audio transducers and ultra-low power-scalable analog-to-digital
converters (ADCs), which enable a very-low form factor, energy-efficient implementation for next-generation
DHA. The contribution of the design is the implementation of the dual channel MEMS microphones and powerscalable
ADC system.
Influence of tensile behaviour of slab on the structural Behaviour of shear c...IJERD Editor
-A composite beam is composed of a steel beam and a slab connected by means of shear connectors
like studs installed on the top flange of the steel beam to form a structure behaving monolithically. This study
analyzes the effects of the tensile behavior of the slab on the structural behavior of the shear connection like slip
stiffness and maximum shear force in composite beams subjected to hogging moment. The results show that the
shear studs located in the crack-concentration zones due to large hogging moments sustain significantly smaller
shear force and slip stiffness than the other zones. Moreover, the reduction of the slip stiffness in the shear
connection appears also to be closely related to the change in the tensile strain of rebar according to the increase
of the load. Further experimental and analytical studies shall be conducted considering variables such as the
reinforcement ratio and the arrangement of shear connectors to achieve efficient design of the shear connection
in composite beams subjected to hogging moment.
Gold prospecting using Remote Sensing ‘A case study of Sudan’IJERD Editor
Gold has been extracted from northeast Africa for more than 5000 years, and this may be the first
place where the metal was extracted. The Arabian-Nubian Shield (ANS) is an exposure of Precambrian
crystalline rocks on the flanks of the Red Sea. The crystalline rocks are mostly Neoproterozoic in age. ANS
includes the nations of Israel, Jordan. Egypt, Saudi Arabia, Sudan, Eritrea, Ethiopia, Yemen, and Somalia.
Arabian Nubian Shield Consists of juvenile continental crest that formed between 900 550 Ma, when intra
oceanic arc welded together along ophiolite decorated arc. Primary Au mineralization probably developed in
association with the growth of intra oceanic arc and evolution of back arc. Multiple episodes of deformation
have obscured the primary metallogenic setting, but at least some of the deposits preserve evidence that they
originate as sea floor massive sulphide deposits.
The Red Sea Hills Region is a vast span of rugged, harsh and inhospitable sector of the Earth with
inimical moon-like terrain, nevertheless since ancient times it is famed to be an abode of gold and was a major
source of wealth for the Pharaohs of ancient Egypt. The Pharaohs old workings have been periodically
rediscovered through time. Recent endeavours by the Geological Research Authority of Sudan led to the
discovery of a score of occurrences with gold and massive sulphide mineralizations. In the nineties of the
previous century the Geological Research Authority of Sudan (GRAS) in cooperation with BRGM utilized
satellite data of Landsat TM using spectral ratio technique to map possible mineralized zones in the Red Sea
Hills of Sudan. The outcome of the study mapped a gossan type gold mineralization. Band ratio technique was
applied to Arbaat area and a signature of alteration zone was detected. The alteration zones are commonly
associated with mineralization. The alteration zones are commonly associated with mineralization. A filed check
confirmed the existence of stock work of gold bearing quartz in the alteration zone. Another type of gold
mineralization that was discovered using remote sensing is the gold associated with metachert in the Atmur
Desert.
Reducing Corrosion Rate by Welding DesignIJERD Editor
The paper addresses the importance of welding design to prevent corrosion at steel. Welding is
used to join pipe, profiles at bridges, spindle, and a lot more part of engineering construction. The
problems happened associated with welding are common issues in these fields, especially corrosion.
Corrosion can be reduced with many methods, they are painting, controlling humidity, and also good
welding design. In the research, it can be found that reducing residual stress on the welding can be
solved in corrosion rate reduction problem.
Preheating on 500oC and 600oC give better condition to reduce corosion rate than condition after
preheating 400oC. For all welding groove type, material with 500oC and 600oC preheating after 14 days
corrosion test is 0,5%-0,69% lost. Material with 400oC preheating after 14 days corrosion test is 0,57%-0,76%
lost.
Welding groove also influence corrosion rate. X and V type welding groove give better condition to reduce
corrosion rate than use 1/2V and 1/2 X welding groove. After 14 days corrosion test, the samples with
X welding groove type is 0,5%-0,57% lost. The samples with V welding groove after 14 days corrosion test is
0,51%-0,59% lost. The samples with 1/2V and 1/2X welding groove after 14 days corrosion test is 0,58%-
0,71% lost.
Router 1X3 – RTL Design and VerificationIJERD Editor
Routing is the process of moving a packet of data from source to destination and enables messages
to pass from one computer to another and eventually reach the target machine. A router is a networking device
that forwards data packets between computer networks. It is connected to two or more data lines from different
networks (as opposed to a network switch, which connects data lines from one single network). This paper,
mainly emphasizes upon the study of router device, it‟s top level architecture, and how various sub-modules of
router i.e. Register, FIFO, FSM and Synchronizer are synthesized, and simulated and finally connected to its top
module.
Active Power Exchange in Distributed Power-Flow Controller (DPFC) At Third Ha...IJERD Editor
This paper presents a component within the flexible ac-transmission system (FACTS) family, called
distributed power-flow controller (DPFC). The DPFC is derived from the unified power-flow controller (UPFC)
with an eliminated common dc link. The DPFC has the same control capabilities as the UPFC, which comprise
the adjustment of the line impedance, the transmission angle, and the bus voltage. The active power exchange
between the shunt and series converters, which is through the common dc link in the UPFC, is now through the
transmission lines at the third-harmonic frequency. DPFC multiple small-size single-phase converters which
reduces the cost of equipment, no voltage isolation between phases, increases redundancy and there by
reliability increases. The principle and analysis of the DPFC are presented in this paper and the corresponding
simulation results that are carried out on a scaled prototype are also shown.
Mitigation of Voltage Sag/Swell with Fuzzy Control Reduced Rating DVRIJERD Editor
Power quality has been an issue that is becoming increasingly pivotal in industrial electricity
consumers point of view in recent times. Modern industries employ Sensitive power electronic equipments,
control devices and non-linear loads as part of automated processes to increase energy efficiency and
productivity. Voltage disturbances are the most common power quality problem due to this the use of a large
numbers of sophisticated and sensitive electronic equipment in industrial systems is increased. This paper
discusses the design and simulation of dynamic voltage restorer for improvement of power quality and
reduce the harmonics distortion of sensitive loads. Power quality problem is occurring at non-standard
voltage, current and frequency. Electronic devices are very sensitive loads. In power system voltage sag,
swell, flicker and harmonics are some of the problem to the sensitive load. The compensation capability
of a DVR depends primarily on the maximum voltage injection ability and the amount of stored
energy available within the restorer. This device is connected in series with the distribution feeder at
medium voltage. A fuzzy logic control is used to produce the gate pulses for control circuit of DVR and the
circuit is simulated by using MATLAB/SIMULINK software.
Study on the Fused Deposition Modelling In Additive ManufacturingIJERD Editor
Additive manufacturing process, also popularly known as 3-D printing, is a process where a product
is created in a succession of layers. It is based on a novel materials incremental manufacturing philosophy.
Unlike conventional manufacturing processes where material is removed from a given work price to derive the
final shape of a product, 3-D printing develops the product from scratch thus obviating the necessity to cut away
materials. This prevents wastage of raw materials. Commonly used raw materials for the process are ABS
plastic, PLA and nylon. Recently the use of gold, bronze and wood has also been implemented. The complexity
factor of this process is 0% as in any object of any shape and size can be manufactured.
Spyware triggering system by particular string valueIJERD Editor
This computer programme can be used for good and bad purpose in hacking or in any general
purpose. We can say it is next step for hacking techniques such as keylogger and spyware. Once in this system if
user or hacker store particular string as a input after that software continually compare typing activity of user
with that stored string and if it is match then launch spyware programme.
A Blind Steganalysis on JPEG Gray Level Image Based on Statistical Features a...IJERD Editor
This paper presents a blind steganalysis technique to effectively attack the JPEG steganographic
schemes i.e. Jsteg, F5, Outguess and DWT Based. The proposed method exploits the correlations between
block-DCTcoefficients from intra-block and inter-block relation and the statistical moments of characteristic
functions of the test image is selected as features. The features are extracted from the BDCT JPEG 2-array.
Support Vector Machine with cross-validation is implemented for the classification.The proposed scheme gives
improved outcome in attacking.
Secure Image Transmission for Cloud Storage System Using Hybrid SchemeIJERD Editor
- Data over the cloud is transferred or transmitted between servers and users. Privacy of that
data is very important as it belongs to personal information. If data get hacked by the hacker, can be
used to defame a person’s social data. Sometimes delay are held during data transmission. i.e. Mobile
communication, bandwidth is low. Hence compression algorithms are proposed for fast and efficient
transmission, encryption is used for security purposes and blurring is used by providing additional
layers of security. These algorithms are hybridized for having a robust and efficient security and
transmission over cloud storage system.
Application of Buckley-Leverett Equation in Modeling the Radius of Invasion i...IJERD Editor
A thorough review of existing literature indicates that the Buckley-Leverett equation only analyzes
waterflood practices directly without any adjustments on real reservoir scenarios. By doing so, quite a number
of errors are introduced into these analyses. Also, for most waterflood scenarios, a radial investigation is more
appropriate than a simplified linear system. This study investigates the adoption of the Buckley-Leverett
equation to estimate the radius invasion of the displacing fluid during waterflooding. The model is also adopted
for a Microbial flood and a comparative analysis is conducted for both waterflooding and microbial flooding.
Results shown from the analysis doesn’t only records a success in determining the radial distance of the leading
edge of water during the flooding process, but also gives a clearer understanding of the applicability of
microbes to enhance oil production through in-situ production of bio-products like bio surfactans, biogenic
gases, bio acids etc.
Gesture Gaming on the World Wide Web Using an Ordinary Web CameraIJERD Editor
- Gesture gaming is a method by which users having a laptop/pc/x-box play games using natural or
bodily gestures. This paper presents a way of playing free flash games on the internet using an ordinary webcam
with the help of open source technologies. Emphasis in human activity recognition is given on the pose
estimation and the consistency in the pose of the player. These are estimated with the help of an ordinary web
camera having different resolutions from VGA to 20mps. Our work involved giving a 10 second documentary to
the user on how to play a particular game using gestures and what are the various kinds of gestures that can be
performed in front of the system. The initial inputs of the RGB values for the gesture component is obtained by
instructing the user to place his component in a red box in about 10 seconds after the short documentary before
the game is finished. Later the system opens the concerned game on the internet on popular flash game sites like
miniclip, games arcade, GameStop etc and loads the game clicking at various places and brings the state to a
place where the user is to perform only gestures to start playing the game. At any point of time the user can call
off the game by hitting the esc key and the program will release all of the controls and return to the desktop. It
was noted that the results obtained using an ordinary webcam matched that of the Kinect and the users could
relive the gaming experience of the free flash games on the net. Therefore effective in game advertising could
also be achieved thus resulting in a disruptive growth to the advertising firms.
Hardware Analysis of Resonant Frequency Converter Using Isolated Circuits And...IJERD Editor
-LLC resonant frequency converter is basically a combo of series as well as parallel resonant ckt. For
LCC resonant converter it is associated with a disadvantage that, though it has two resonant frequencies, the
lower resonant frequency is in ZCS region[5]. For this application, we are not able to design the converter
working at this resonant frequency. LLC resonant converter existed for a very long time but because of
unknown characteristic of this converter it was used as a series resonant converter with basically a passive
(resistive) load. . Here, it was designed to operate in switching frequency higher than resonant frequency of the
series resonant tank of Lr and Cr converter acts very similar to Series Resonant Converter. The benefit of LLC
resonant converter is narrow switching frequency range with light load[6] . Basically, the control ckt plays a
very imp. role and hence 555 Timer used here provides a perfect square wave as the control ckt provides no
slew rate which makes the square wave really strong and impenetrable. The dead band circuit provides the
exclusive dead band in micro seconds so as to avoid the simultaneous firing of two pairs of IGBT’s where one
pair switches off and the other on for a slightest period of time. Hence, the isolator ckt here is associated with
each and every ckt used because it acts as a driver and an isolation to each of the IGBT is provided with one
exclusive transformer supply[3]. The IGBT’s are fired using the appropriate signal using the previous boards
and hence at last a high frequency rectifier ckt with a filtering capacitor is used to get an exact dc
waveform .The basic goal of this particular analysis is to observe the wave forms and characteristics of
converters with differently positioned passive elements in the form of tank circuits.
Simulated Analysis of Resonant Frequency Converter Using Different Tank Circu...IJERD Editor
LLC resonant frequency converter is basically a combo of series as well as parallel resonant ckt. For
LCC resonant converter it is associated with a disadvantage that, though it has two resonant frequencies, the
lower resonant frequency is in ZCS region [5]. For this application, we are not able to design the converter
working at this resonant frequency. LLC resonant converter existed for a very long time but because of
unknown characteristic of this converter it was used as a series resonant converter with basically a passive
(resistive) load. . Here, it was designed to operate in switching frequency higher than resonant frequency of the
series resonant tank of Lr and Cr converter acts very similar to Series Resonant Converter. The benefit of LLC
resonant converter is narrow switching frequency range with light load[6] . Basically, the control ckt plays a
very imp. role and hence 555 Timer used here provides a perfect square wave as the control ckt provides no
slew rate which makes the square wave really strong and impenetrable. The dead band circuit provides the
exclusive dead band in micro seconds so as to avoid the simultaneous firing of two pairs of IGBT’s where one
pair switches off and the other on for a slightest period of time. Hence, the isolator ckt here is associated with
each and every ckt used because it acts as a driver and an isolation to each of the IGBT is provided with one
exclusive transformer supply[3]. The IGBT’s are fired using the appropriate signal using the previous boards
and hence at last a high frequency rectifier ckt with a filtering capacitor is used to get an exact dc
waveform .The basic goal of this particular analysis is to observe the wave forms and characteristics of
converters with differently positioned passive elements in the form of tank circuits. The supported simulation
is done through PSIM 6.0 software tool
Amateurs Radio operator, also known as HAM communicates with other HAMs through Radio
waves. Wireless communication in which Moon is used as natural satellite is called Moon-bounce or EME
(Earth -Moon-Earth) technique. Long distance communication (DXing) using Very High Frequency (VHF)
operated amateur HAM radio was difficult. Even with the modest setup having good transceiver, power
amplifier and high gain antenna with high directivity, VHF DXing is possible. Generally 2X11 YAGI antenna
along with rotor to set horizontal and vertical angle is used. Moon tracking software gives exact location,
visibility of Moon at both the stations and other vital data to acquire real time position of moon.
“MS-Extractor: An Innovative Approach to Extract Microsatellites on „Y‟ Chrom...IJERD Editor
Simple Sequence Repeats (SSR), also known as Microsatellites, have been extensively used as
molecular markers due to their abundance and high degree of polymorphism. The nucleotide sequences of
polymorphic forms of the same gene should be 99.9% identical. So, Microsatellites extraction from the Gene is
crucial. However, Microsatellites repeat count is compared, if they differ largely, he has some disorder. The Y
chromosome likely contains 50 to 60 genes that provide instructions for making proteins. Because only males
have the Y chromosome, the genes on this chromosome tend to be involved in male sex determination and
development. Several Microsatellite Extractors exist and they fail to extract microsatellites on large data sets of
giga bytes and tera bytes in size. The proposed tool “MS-Extractor: An Innovative Approach to extract
Microsatellites on „Y‟ Chromosome” can extract both Perfect as well as Imperfect Microsatellites from large
data sets of human genome „Y‟. The proposed system uses string matching with sliding window approach to
locate Microsatellites and extracts them.
Importance of Measurements in Smart GridIJERD Editor
- The need to get reliable supply, independence from fossil fuels, and capability to provide clean
energy at a fixed and lower cost, the existing power grid structure is transforming into Smart Grid. The
development of a smart energy distribution grid is a current goal of many nations. A Smart Grid should have
new capabilities such as self-healing, high reliability, energy management, and real-time pricing. This new era
of smart future grid will lead to major changes in existing technologies at generation, transmission and
distribution levels. The incorporation of renewable energy resources and distribution generators in the existing
grid will increase the complexity, optimization problems and instability of the system. This will lead to a
paradigm shift in the instrumentation and control requirements for Smart Grids for high quality, stable and
reliable electricity supply of power. The monitoring of the grid system state and stability relies on the
availability of reliable measurement of data. In this paper the measurement areas that highlight new
measurement challenges, development of the Smart Meters and the critical parameters of electric energy to be
monitored for improving the reliability of power systems has been discussed.
Study of Macro level Properties of SCC using GGBS and Lime stone powderIJERD Editor
One of the major environmental concerns is the disposal of the waste materials and utilization of
industrial by products. Lime stone quarries will produce millions of tons waste dust powder every year. Having
considerable high degree of fineness in comparision to cement this material may be utilized as a partial
replacement to cement. For this purpose an experiment is conducted to investigate the possibility of using lime
stone powder in the production of SCC with combined use GGBS and how it affects the fresh and mechanical
properties of SCC. First SCC is made by replacing cement with GGBS in percentages like 10, 20, 30, 40, 50 and
by taking the optimum mix with GGBS lime stone powder is blended to mix in percentages like 5, 10, 15, 20 as
a partial replacement to cement. Test results shows that the SCC mix with combination of 30% GGBS and 15%
limestone powder gives maximum compressive strength and fresh properties are also in the limits prescribed by
the EFNARC.
The world of search engine optimization (SEO) is buzzing with discussions after Google confirmed that around 2,500 leaked internal documents related to its Search feature are indeed authentic. The revelation has sparked significant concerns within the SEO community. The leaked documents were initially reported by SEO experts Rand Fishkin and Mike King, igniting widespread analysis and discourse. For More Info:- https://news.arihantwebtech.com/search-disrupted-googles-leaked-documents-rock-the-seo-world/
Attending a job Interview for B1 and B2 Englsih learnersErika906060
It is a sample of an interview for a business english class for pre-intermediate and intermediate english students with emphasis on the speking ability.
VAT Registration Outlined In UAE: Benefits and Requirementsuae taxgpt
Vat Registration is a legal obligation for businesses meeting the threshold requirement, helping companies avoid fines and ramifications. Contact now!
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[Note: This is a partial preview. To download this presentation, visit:
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Sustainability has become an increasingly critical topic as the world recognizes the need to protect our planet and its resources for future generations. Sustainability means meeting our current needs without compromising the ability of future generations to meet theirs. It involves long-term planning and consideration of the consequences of our actions. The goal is to create strategies that ensure the long-term viability of People, Planet, and Profit.
Leading companies such as Nike, Toyota, and Siemens are prioritizing sustainable innovation in their business models, setting an example for others to follow. In this Sustainability training presentation, you will learn key concepts, principles, and practices of sustainability applicable across industries. This training aims to create awareness and educate employees, senior executives, consultants, and other key stakeholders, including investors, policymakers, and supply chain partners, on the importance and implementation of sustainability.
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1. Develop a comprehensive understanding of the fundamental principles and concepts that form the foundation of sustainability within corporate environments.
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CONTENTS
1. Introduction and Key Concepts of Sustainability
2. Principles and Practices of Sustainability
3. Measures and Reporting in Sustainability
4. Sustainability Implementation & Best Practices
To download the complete presentation, visit: https://www.oeconsulting.com.sg/training-presentations
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Affordable Stationery Printing Services in Jaipur | Navpack n PrintNavpack & Print
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Improving profitability for small businessBen Wann
In this comprehensive presentation, we will explore strategies and practical tips for enhancing profitability in small businesses. Tailored to meet the unique challenges faced by small enterprises, this session covers various aspects that directly impact the bottom line. Attendees will learn how to optimize operational efficiency, manage expenses, and increase revenue through innovative marketing and customer engagement techniques.
Kseniya Leshchenko: Shared development support service model as the way to ma...Lviv Startup Club
Kseniya Leshchenko: Shared development support service model as the way to make small projects with small budgets profitable for the company (UA)
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Implicitly or explicitly all competing businesses employ a strategy to select a mix
of marketing resources. Formulating such competitive strategies fundamentally
involves recognizing relationships between elements of the marketing mix (e.g.,
price and product quality), as well as assessing competitive and market conditions
(i.e., industry structure in the language of economics).
International Journal of Engineering Research and Development (IJERD)
1. International Journal of Engineering Research and Development
e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com
Volume 8, Issue 12 (October 2013), PP. 49-54
Optimization of Wax Tank Parameter to Improve the
Quality of Wax Pattern in Investment Casting
Harshit P. bhavsar1, Ajay kumar kaviti2
1
M.Tech. Thermal Engineering Student, Sagar Institute of Science & Technology,
Ganghinagar, Bhopal
2
Prof. Ajay Kumar Kaviti, Mechanical Engineering Dept., Sagar Institute of Science & Technology,
Gandhinagar, Bhopal
Abstract:- The injection molding is one of the most efficient processes where mass production through
automation is feasible and products with complex geometry are easily attained. Making of wax pattern is
important process for investment casting. Detailed review of injection molding is presented in this paper. It is
observed that the process parameter such as mould Temperature, Wax Temperature and cooling time have more
influence on quality of wax pattern.
I.
INTRODUCTION
Investment casting is basically a metal shaping technique. It is a foundry practice by which high
precision castings are manufactured. This is a specialized foundry technology and is considered a high - tech
area. This process has gained popularity on the basis of the superior quality of the castings produced. In
addition, more important is the fact that, the cost of a finished component produced by the investment casting
process is less than or comparable to that of the conventional production techniques. It is common knowledge
that new technologies gain recognition and popularity only if they offer considerable technical advantage along
with commercial gain as compared to the existing conventional methods. This is precisely why Investment
casting, which has both advantages, has become a much favored production technology and popular foundry
practice of today. Investment casting caters to a substantial commercial market and competes directly with
powder metallurgy, pressing, machining, drop forging, etc …
II.
LITERATURE SURVEY
H.K.Patel, A.H.Makawana and S.M.Patel have analyzed in investment casting is basically a metal
shaping technique. This is a specialized foundry technology and is considered a high - tech area. This process
has gained popularity on the basis of the superior quality of the castings produced. Making of wax pattern is
important process for investment casting. Wax pattern is made by wax injection molding machine. For making
wax pattern the one important issue is temperature of wax. The temperature of wax is maintained 60c for obtain
the best result. Temperature of wax in wax injection molding machine is maintain uniform in wax tank. The
band heater are placed around the wax tank for maintain the uniform temperature of wax. The stirrer also
available for rotating the wax in wax tank. In this paper the CFD analysis of wax tank is present and result is
compared with practical reading for validation purpose.
Wax Tank drawing in solid works
P.K. Bharti and M. I. Khan have studied that injection molding has been a challenging process for
many manufacturers and researchers to produce products meeting requirements at the lowest cost. Faced with
global competition in injection molding industry, using the trialand- error approach to determine the process
parameters for injection molding is no longer good enough. Factors that affect the quality of a molded part can
be classified into four categories: part design, mold design, machine performance and processing conditions.
The part and mold design are assumed as established and fixed. During production, quality characteristics may
deviate due to drifting or shifting of processing conditions caused by machine wear, environmental change or
49
2. Optimization of Wax Tank Parameter to Improve the Quality of Wax…
operator fatigue. Determining optimal process parameter settings critically influences productivity, quality, and
cost of production in the plastic injection molding (PIM) industry. Previously, production engineers used either
trial-and-error method or Taguchi’s parameter design method to determine optimal process parameter settings
for PIM. However, these methods are unsuitable in present PIM because of the increasing complexity of product
design and the requirement of multi-response quality characteristics. This article aims to review the recent
research in designing and determining process parameters of injection molding. A number of research works
based on various approaches have been performed in the domain of the parameter setting for injection molding.
These approaches, including mathematical models, Taguchi method, Artificial Neural Networks (ANN), Fuzzy
logic, Case Based Reasoning (CBR), Genetic Algorithms (GA), Finite Element Method(FEM),Non Linear
Modeling, Response Surface Methodology, Linear Regression Analysis ,Grey Rational Analysis and Principle
Component Analysis (PCA) are described in this article. The strength and the weakness of individual
approaches are discussed. It is then followed by conclusions and discussions of the potential research in
determining process parameters for injection molding.
E. Medvedovski and M. Peltsman summarizes and reviews the industrial manufacturing experience
of ceramic components with custom designed complex shapes using low pressure injection moulding
technology during a number of years. This technology is successfully used for manufacturing advanced
ceramics with different compositions and for different applications. A production level is achieved with
hundreds of pieces/day or week or higher. The major principles of this technology are reviewed based on the
extensive processing experience. Some processing features, which affect the quality of ceramics and processing
yield, are pointed out, particularly for industrial processing. Semi- and automated equipment for low pressure
injection moulding technology providing high productivity are described.
Omkar Bemblage and D. Benny Karunakar have studied that investment casting is known for its
ability to produce components of excellent surface finish, dimensional accuracy and complex shapes. Inadequate
surface finish, hardness and excessive shrinkage of the wax pattern often result in poor quality of the finished
casting. Hence, in the present study, an attempt has been made to produce a wax blend which could offer better
surface finish, minimum shrinkage and moderate hardness. Experiments were conducted with different types of
waxes namely Paraffin wax, Bees wax, Montan wax and Carnabua wax, varying their proportions and stirring
time. In each case, properties of wax pattern like surface finish, percentage shrinkage and hardness were
determined. An attempt was made to find out the set of input parameters, which could offer a set of ideal
properties of the wax blend, using Taguchi method. The set of input parameters suggested by Taguchi method
was experimentally verified and found to offer the set of desired optimal properties of the wax blend pattern.
Sarojrani Pattnaik, D.B. Karunakar, P.K. Jha studied the investment casting process involves the
production of engineering castings using an expendable pattern such as wax. As it is growing in size and
complexity, its properties need to be controlled. However, the quality of the final casting mainly depends on the
quality of wax pattern and ceramic shell. This study highlights the application of a fuzzy logic analysis in
combination with Taguchi’s design of experiments for prediction of quality of wax patterns in terms of linear
shrinkage, surface roughness and penetration in the investment casting process. Trial experiments were
conducted to confirm this approach. It has been found that the method of fuzzy logic controller modeling not
only simulates the operating experiments from parametric design strategy, but also demonstrates a simple,
effective, and efficient way in developing a robust quality in the product.
50
3. Optimization of Wax Tank Parameter to Improve the Quality of Wax…
Er. Charanjeet singh Sandhu and Er. Ajay Sharma has studied Investment casting process used for
precision component manufacture calls for accurate method design. It gives good surface finish, high
dimensional accuracy, and complex shape. But due to some defects produced by the wax patterns result in the
poor quality of the final casting product. The some common defects are like Shrinkage, inadequate surface
finish, improper dimensional accuracy in the wax patterns. So there is need to remove these defects. The wax
pattern handled during the melting, injecting will reflect the quality of
wax pattern produced for the investment. Hence in the present work an attempt is made to produce the good
quality wax pattern by using the different form of wax like Paraffin wax, Bee wax, Montan wax, Carnauba wax,
China wax. We will vary the proportion of these waxes and make the different samples. In each sample we will
find out the volumetric shrinkage, linear shrinkage, cracks formation etc.
Sr.
No
Name of
wax
Density
(gm/cc)
1
2
3
4
Bees wax
Paraffin wax
Carnauba wax
Montan wax
0.97
0.78
0.99
1.02
Melti
ng
point
(°C)
65
64
87
82
Volumetric
shrinkage
(%)
7.25
6.20
4.20
2.45
Timothy M.Wolff found that the way pattern wax is handled during the melting and injection stage of
pre pattern production will directly reflect the quality of the wax pattern produced in the wax room. Proper
handling method can eliminate a multitude of the wax pattern defects for the investment casting foundries. It is
important to recognize that all the material used to produce the casting are part of the system and must work
together to make a quality cast. Therefore, the final casting can only be as good as wax pattern produced.
J.-C. Gebelin, M.R. Jolly, A. M. Cendrowicz, J. Cirre and S. Blackburn used the three different
Experiments. The first was to characterize the flow of the wax during the filling and the capacity of the models
developed to describe it accurately, in the liquid state. The second experiment was to test the capacity of the
models to predict the apparition of filling defects. The third was to compare the predictions in liquid and paste
or semi-solid state. A good agreement between experiments and simulations has been found, showing that the
models are able to represent the behaviour of the wax used.
Gebelin and Jolly explained that the accuracy of the wax patterns used has a direct effect on the
accuracy of the final cast part. They also concluded that, it is usual for the investment caster to use precisionmachined full – metal dies for producing wax patterns when large numbers of highly accurate components are
required.
Dr. K. D. Desai Mr. Raghav Ramdas a new innovation in lost wax investment casting process. The
new innovative technology gives enhanced quality of gold and platinum jewelry at reduced cost. The
innovation potentially reduces the process timing and at the same time improves the quality. The concept is
based on the quick and efficient removal of carbonized wax and gases generated during casting from the
investment mold. From the above literature review it has been found that lot of work is carried out on the
investment casting some of them used rapid freezing prototype for the ice pattern some of them used Silicon,
Plastic, Paraffin wax, Bee wax etc mostly paraffin wax is used for making the wax pattern due to its property of
produce the better finish but it does not gives the dimensional accuracy. At some foundry it uses a Carnauba
wax because it gives the better dimensional accuracy but poor surface finish similarly with the Bee wax, Montan
wax etc. ice pattern gives the better accuracy at the corner points but temperature maintenance is very difficult,
plastic and silicon produces the cracks in the pattern. All of these the wax is good for making the pattern
because it is easy to shape, cheap and can give the high degree of accuracy. Now we are going to use the
different form of waxes to produce good wax pattern.
Mohammed Waseem H.S says Injection molding machine is the only technique for producing many
ideal products in large volume and the most common method in part manufacturing. There are two main
parameters which effect the operation of injection moldings are pressure and temperature. The basic principle of
injection molding machine is to inject molten wax in to a closed die cavity, where it solidifies to give the
product. The cylinders are usually heated by a heater band, but viscous heating also occurs, because at this point
a channel is narrow and thus the shear rate is high. The viscosity therefore decreases and this in turn helps easy
injection. The die is held by a clamping unit which holds the die while the molten plastic or wax is forced
through the die. The die is removed after sometime to get the final product.
51
4. Optimization of Wax Tank Parameter to Improve the Quality of Wax…
3D model of Wax injection molding machine
OYETUNJI, A. Says that Development of small injection moulding machine for forming small plastic
articles in small-scale industries was studied. This work which entailed design, construction and test small
injection moulding machine that was capable of forming small plastic articles by injecting molten resins into a
closed, cooled mould, where it solidifies to give the desired products was developed. The machine was designed
and constructed to work as a prototype for producing very small plastic components. Design concept, operation,
and assembly of components parts were made. Also, working drawings and materials selection were made based
on calculations of the diameter of injection plunger, number of teeth required for the plunger rack and spur gear,
the angular velocity, number of revolution, torque and power obtained from the electric motor selected and the
leverage on the handle of the machine. The machine parts/components were then assembled in line with the
designed made, thereafter the constructed machine was tested using high density polyethylene and master batch.
The results obtained from the test were satisfactory.
SHARIFAH RAFIDAH BINTI SYED HAMID Have studied Plastic has, quite literally, become the
cornerstone of our society. We make so many things from plastic that it is hard to imagine what our lives would
be like if it was never invented. The value of parameters should be correct and exact so that the good and
quality of product can be produced. The objective for this project is to study the effects of injection parameters
which are temperature, pressure and volume to the mechanical properties of the injected parts. Besides that, it
also to determine the optimum amount of pressure, temperature and volume at the injection machine in
producing document tray. In order to achieve the objectives, the scopes of studies are performed which is the
study will be using a polymer material which is Samsung Starex® SD-0150GP High Impact Grade ABS.
Besides that, only pressure, temperature and volume will be varied in this study while other parameter for
instant clamping unit is fixed constant. The project can be divided into 4 stages. Firstly, is the preparation of the
material. Then, injection moulding machine is used to produce document tray with the parameter that control
the process which is temperature (220° C, 230° C, 240° C), pressure (1675 bar, 1700 bar, 1725 bar) and volume
(340 cm³ , 350 cm³ , 360 cm³ ). There are 27 samples produced by using full factorial method. After the samples
are produced, there will be some testing for the samples such as mechanical testing such as tensile test and
hardness test and physical testing such as density test. Lastly, analysis to determine the best and high quality of
the samples was done. All the data obtained can be analyze and evaluate to produce the best optimum parameter
for the injected part produce. As a result, the best injected part produced is sample number 10 which has good
properties and optimum parameter is temperature at 230 oC, pressure at 1675 bar and volume at 340 cm3. It
gives the low value of mass, low value of density, high of strength-to-weight ratio, high value of maximum
strength and high value of hardness.
Injection moulding machine for thermoplastics
C.A. Hieber, S.F. Shen had made a detailed formulation is presented for simulating the injectionmolding filling of thin cavities of arbitrary planar geometry. The modelling is in terms of generalized HeleShaw flow for an inelastic, non-Newtonian fluid under non-isothermal conditions. A hybrid numerical scheme is
employed in which the planar coordinates are described in terms of finite elements and the gapwise and time
derivatives are expressed in terms of finite differences. The simulation is applied to the filling of a two-gated
plate mold having an intentionally unbalanced runner system. Good agreement is obtained with experimental
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5. Optimization of Wax Tank Parameter to Improve the Quality of Wax…
results in terms of short-shot sequences, weldline formation and pressure traces at prescribed points in the
cavity.
Hasan Oktem, Tuncay Erzurumlu, Ibrahim Uzman has said that application of Taguchi
optimization technique to reduce warpage problem related to the shrinkage variation depended on process
parameters during production of thin-shell plastic components for or those part. For this purpose, a number of
Mold Flow analyses are carried out by utilizing the combination of process parameters based on three-level
of L27 and L9 Taguchi orthogonal design. The signal-to-noise (S/N) and the analysis of variance (ANOVA) are
used to find the optimum levels and to indicate the impact of the process parameters on warpage and shrinkage.
The results show that warpage and shrinkage are improved by about 2.17% and 0.7%. A verification test is also
performed to prove the effectiveness of Taguchi technique after the optimum levels of process parameters are
determined. It can be clearly inferred from this conclusion that Taguchi optimization is sufficient to solve the
warpage problem with shrinkage for thin-shell plastic components of or those parts.
R.D.Saraiya had found that to realize best result from a pattern wax blend for investment casting,
carefully study of wax quality summarized in the form of supplier’s data sheet is advised. Relevance of this data
sheet information to operating as well as performance indicator is explained. Three types of wax formulations
viz. straight resins filled or water emulsified waxes are described under broad classification to explain how
differently they performed. Concept of wax conditioning is dealt with in detail mentioning what it may signify
with a perfectly conditioned wax , cash individual job may demand specific consideration of die design factors
like mould opening and realize mechanism , die cooling system, locatioin and size of grating etc. to optimize the
wax pattern quality.
Balwinder Singh, Pradeep Kuma, B.K. Mishra had shown that The present investigation is aimed to
determine the effects of injection parameters on the dimensional accuracy of the wax patterns, produced by wax
injection machine, to be used in ceramic shell investment casting process. The injection parameters viz. time,
temperature, die temperature and holding time were considered. Experiments were performed and optimal
parameters were determined. Linear and volumetric contractions of wax patterns were measured and
dimensional variations were evaluated. Results reveal that an increase in injection temperature increases wax
shrinkage, whereas increase in die temperature reduces the wax shrinkage. Slow injection and short holding time
reduces dimensional variation in castings.
Michelle M. Gauthier Injection Molding refers to a variety of processes that generally involve forcing
or injecting a fluid plastic material into a closed mold (Ref 1, 2). It is differentiated from compression molding,
in which plastic materials in a soft but not fluid condition are formed by transferring them into an open mold,
which is then forcibly closed. This latter process is fully discussed in the article "Compression Molding and
Stamping" in this
Volume. The injection molding process generally has the advantages, first, of being more readily
automated and, second, of permitting finer part detail, in contrast to compression molding. The part and mold
often can be designed so that no subsequent trimming or machining operations are required. However, not all
plastic materials can be injection molded successfully; for example, there is a limit to the amount and types of
fibrous reinforcement that can be incorporated in an injection molded part. There are two basic categories of
plastic injection molding: thermoplastic and thermoset. In the former, a thermoplastic material is melted and
forced through an orifice, or "gate," into a relatively cool mold in which the material solidifies and from which it
can then be removed. In thermoset injection molding, a reacting material is forced into a generally warm mold
in which the material further polymerizes or cross-links into a solid part.
Ng Chuan Huat, Lim Bam Soon and Sulaiman Hassan have discussed about Today, the time to
market for metal casting products is becoming shorter, thus the lead time available for making the wax injection
mould is decreasing. There is potential for timesaving in the mould design stage. This paper presents the basic
structure of an interactive knowledge based wax injection mould design system. The basic of this system arises
from an analysis of the wax injection mould design process for mould design companies. This wax injection
mould design system covers both the mould design process and mould base standardization. In this system, the
graphic module and the knowledge based module for generating mould features are integrated within an
interactive Mold Wizard platform, Unigraphics system. This ensures that both speeds up the wax injection
mould design process, without the need to redesign the mould base layout. With this capability, metal casting
product could be designed quickly, cheaply with quality and competitively.
MURALIDHAR LAKKANNA, RAVIKIRAN KADOLI , G C MOHAN KUMAR has defined that
Plastic injection mould design methodology and criteria to configure sprue bush for augmenting functionality
are briefly compiled. Hereto prevalent sprue conduit design criteria is systematically consolidated and its
sensitivity to machine, moulding and material influences are quantitatively ghettoised as expansion ratio on the
basis of ubiquitous empirical relationships. This generic, simple, inexpensive preventive criterion exemplifies
sprue bush conduit geometry design to inject melt specifically for a particular combination. Further for design
meticulousness its sensitivity is also briefly deliberated over a feasible range to achieve best performance.
53
6. Optimization of Wax Tank Parameter to Improve the Quality of Wax…
Schematic Diagram of Plastic Injection molding
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