Repair& Rehabilitation of Structures
RamanuJ Jaldhari
Asst. Prof.
KITE, Jaipur
Grouting
•Grout is usually a mixture of cement, sand, and water or
chemicals that are used to fill gaps.
•Grout is a dense fluid which is used to fill gaps or used
as reinforcement in existing structures.
•They are used in repairing concrete cracks, filling seams
and gaps in tiles, gaps for sealing and waterproofing, and
for soil stabilization
Grouting
• Injection of Slurry/Liquid Solution into Rock or Soil.
• Injected Material is Grout.
• Technique Developed for Making Vertical Seepage
Barrier by Cement Slurry.
• Cementing Capability increases Soil/Rock Structure.
• Cement Slurry is Non-permeable so Special
Chemicals were invented.
Grouting
Type of Grout
 Suspensions – Cement or Bentonite grout
 Emulsions- Bitumen emulsions
 Solutions- Sodium silicate or Acrylic Resins
Desirable Characteristics of Grouting
• Stability: Capability of grout to remain in fluid state.
– Grout not to segregate before reaching destination.
– Stability of Clay Cement Grout > Cement Grout
• Setting time : Time to set to cemented mass or gel.
– Early setting : reaching destination.
– Late setting: grout washed away. (Seepage)
– Retard or accelerate by additives
• Permanence: resistance of grout against displacement from soil
with time.
– Cement grouts > Bentonite grout (washed away by seepage
water)
• Toxicity: Contaminate surrounding soil and ground water.
Characteristics of Grouting
Non-corrosive
Not flammable, non-toxic
Shrinkage compensated
Process and its Specification
Substrate preparation
Able Adjustable Fixture
Very good flow characteristics
Excellent Bond to Concrete
No segment or bleeding
High final strengths
Easy to use (ready to mix powder)
Easy to mix, only add water
Initial expansion by gas generation
Impact and vibration resistant
Advantages of Grouting
•This can be done on almost any ground condition.
•It does not induce vibration and can be controlled to avoid
structural damage.
•Improvement in-ground structures can be measured.
•Very useful for limited space and low headroom applications.
•Used for slab jacking that lifts or levels the deformed
foundation.
•It can be installed adjacent to existing walls.
•Can be used to control seepage, groundwater flow, and
hazardous waste materials Process and its types
Different Types of Materials for Grouting
1) Cement Grouting
2) Chemical Grouting
3) Bentonite grouting
4) Resin growing
5) Bituminous Grouting
Grouting methods for soils are classified as:
• Permeation Grouting
• Displacement-Soil Fracture Grouting
• Displacement-compaction Grouting
• Jet Or Replacement-displacement Grouting
Types of Grouting Techniques
If the injection of grout in soil is done in a manner that the
arrangement of the soil grains is not disturbed and only the void
space is filled by a process of permeation, that is, seepage, the
method is referred to as permeation grouting.
Permeation Grouting
If, however, the process of injection displaces the soil grains, the
method is termed as displacement grouting.
Displacement grouting is further divided into two sub types,
namely,
Compaction grouting
Soil fracture grouting.
Displacement Grouting
Compaction grouting consists of injecting a thick viscous
paste—like slurry at high pressure to form a bulb shaped grouted
mass in soil.
Displacement Grouting
On the other hand when a lean slurry of high fluidity is injected
into the soil at high pressure to form root-like lenses of grout
material in the soil mass, The method is termed as soil fracture
grouting.
Displacement Grouting
In yet another method the grout material is injected into the soil
mass in the form of a jet to form a grouted column as shown in
fig. By partly replacing the soil, partly mixing with the
remaining soil and also through displacing the soil. This method
is referred to as jet grouting or replacement-Displacement
grouting.
Jet Grouting

Grouting Technique Repair and Rehabilitation of Structures

  • 1.
    Repair& Rehabilitation ofStructures RamanuJ Jaldhari Asst. Prof. KITE, Jaipur
  • 2.
    Grouting •Grout is usuallya mixture of cement, sand, and water or chemicals that are used to fill gaps. •Grout is a dense fluid which is used to fill gaps or used as reinforcement in existing structures. •They are used in repairing concrete cracks, filling seams and gaps in tiles, gaps for sealing and waterproofing, and for soil stabilization
  • 3.
    Grouting • Injection ofSlurry/Liquid Solution into Rock or Soil. • Injected Material is Grout. • Technique Developed for Making Vertical Seepage Barrier by Cement Slurry. • Cementing Capability increases Soil/Rock Structure. • Cement Slurry is Non-permeable so Special Chemicals were invented.
  • 4.
  • 5.
    Type of Grout Suspensions – Cement or Bentonite grout  Emulsions- Bitumen emulsions  Solutions- Sodium silicate or Acrylic Resins
  • 6.
    Desirable Characteristics ofGrouting • Stability: Capability of grout to remain in fluid state. – Grout not to segregate before reaching destination. – Stability of Clay Cement Grout > Cement Grout • Setting time : Time to set to cemented mass or gel. – Early setting : reaching destination. – Late setting: grout washed away. (Seepage) – Retard or accelerate by additives • Permanence: resistance of grout against displacement from soil with time. – Cement grouts > Bentonite grout (washed away by seepage water) • Toxicity: Contaminate surrounding soil and ground water.
  • 7.
    Characteristics of Grouting Non-corrosive Notflammable, non-toxic Shrinkage compensated Process and its Specification Substrate preparation Able Adjustable Fixture Very good flow characteristics Excellent Bond to Concrete No segment or bleeding High final strengths Easy to use (ready to mix powder) Easy to mix, only add water Initial expansion by gas generation Impact and vibration resistant
  • 8.
    Advantages of Grouting •Thiscan be done on almost any ground condition. •It does not induce vibration and can be controlled to avoid structural damage. •Improvement in-ground structures can be measured. •Very useful for limited space and low headroom applications. •Used for slab jacking that lifts or levels the deformed foundation. •It can be installed adjacent to existing walls. •Can be used to control seepage, groundwater flow, and hazardous waste materials Process and its types
  • 9.
    Different Types ofMaterials for Grouting 1) Cement Grouting 2) Chemical Grouting 3) Bentonite grouting 4) Resin growing 5) Bituminous Grouting
  • 10.
    Grouting methods forsoils are classified as: • Permeation Grouting • Displacement-Soil Fracture Grouting • Displacement-compaction Grouting • Jet Or Replacement-displacement Grouting Types of Grouting Techniques
  • 11.
    If the injectionof grout in soil is done in a manner that the arrangement of the soil grains is not disturbed and only the void space is filled by a process of permeation, that is, seepage, the method is referred to as permeation grouting. Permeation Grouting
  • 12.
    If, however, theprocess of injection displaces the soil grains, the method is termed as displacement grouting. Displacement grouting is further divided into two sub types, namely, Compaction grouting Soil fracture grouting. Displacement Grouting
  • 13.
    Compaction grouting consistsof injecting a thick viscous paste—like slurry at high pressure to form a bulb shaped grouted mass in soil. Displacement Grouting
  • 14.
    On the otherhand when a lean slurry of high fluidity is injected into the soil at high pressure to form root-like lenses of grout material in the soil mass, The method is termed as soil fracture grouting. Displacement Grouting
  • 15.
    In yet anothermethod the grout material is injected into the soil mass in the form of a jet to form a grouted column as shown in fig. By partly replacing the soil, partly mixing with the remaining soil and also through displacing the soil. This method is referred to as jet grouting or replacement-Displacement grouting. Jet Grouting